The elementary debranching joint equipment of a kind of folding fan bamboo material and processing technology thereof
Technical field
The invention belongs to mechanical automation apparatus field, be specifically related to the elementary debranching joint equipment of a kind of folding fan bamboo material and processing technology thereof.
Background technology
Folding fan is that a kind of bamboo wood makees the fan that can fold that ribs of the fan, tough paper or thin silk fabric thin,tough silk do covering of the fan; Used time must let go, becomes semicircular canal shape, and poly-head falls apart tail.Folding fan originates from China the earliest, and bamboo wood does ribs of the fan, and tough paper does covering of the fan, covering of the fan also will be write a poem on occasion and draw a picture.The poem that folding fan shows Chinese tenderness Yun Yin draws U.S. border.
Folding fan is through one of the representative as Chinese tradition hand work of the history of going through the ancient Chinese centuries, the manufacture craft used till today still retains to be made by hand entirely, but along with now social development, demand continues to increase, and pure home built can not meet the demand of present consuming public far away.
In the manufacturing process of folding fan, initial bamboo material selection is substantially the most also the processing step of most critical.Bamboo material after tentatively cutting, needs the little minor matters removing ring place, to carry out next step treatment process according to ring.This step not only takes time and effort, and the fine degree of process places one's entire reliance upon the working experience of workman and skilled conscientious degree, makes the quality stability of product be difficult to ensure.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of folding fan bamboo material elementary debranching joint equipment and processing technology thereof, and the object of the invention is to can the end debranching joint operation of fine processing bamboo material.
For solving the problems of the technologies described above, technical scheme of the present invention is: provide a kind of folding fan bamboo material elementary debranching joint equipment, it is characterized in that: comprise bamboo material conveying device, bamboo material fixture and debranching nodel line cutting tool;
Described bamboo material conveying device comprises conveyer belt, conveyer belt installing rack and lowering or hoisting gear, and conveyer belt is arranged on conveyer belt installing rack, and conveyer belt installing rack is arranged on lowering or hoisting gear;
Described bamboo material fixture comprises upper and lower claw, and upper and lower claw connects upper and lower retractor device respectively; The upper end of described upper retractor device connects steer motor, and the lower end of lower retractor device is arranged in rotating shaft;
Described debranching nodel line cutting tool comprises electric rotating machine and rotating frame, and electric rotating machine connects rotating disk, and rotating disk and rotating frame are sleeved in ring seal chain, and arrange the gear teeth at the outer surface of rotating disk and rotating frame, the two is meshed by the gear teeth; Also comprise the wire cutting machine of more than two, every platform wire cutting machine is all arranged in rotating frame by a cylinder; Debranching nodel line cutting tool is arranged on horizontally moving device.
A kind of folding fan bamboo material of the present invention elementary debranching joint equipment, it is characterized in that: described horizontally moving device comprises horizontal guide rail and scooter, scooter is arranged in horizontal guide rail, and debranching nodel line cutting tool connects scooter.
Described wire cutting machine comprises Linear cut motor and " V " shape frame, and the tip of " V " shape frame is arranged on Linear cut motor; Also comprise molybdenum filament, driving wheel and two followers, the turning cylinder of Linear cut motor connects driving wheel, and two support arms of " V " shape frame install two followers respectively; Molybdenum filament is closed ring, is sleeved on driving wheel and two followers; Molybdenum filament between two followers is Linear cut silk district.
Also comprise the broken last cleaning plant of Linear cut, the broken last cleaning plant of Linear cut comprises hoistable platform; Arrange air-blowing hole on hoistable platform surface, arrange air-blowing pipe in the front end of hoistable platform, air-blowing pipe connects air blast, and air-blowing hole connects air blast by airflow voltage regulation device; Also comprise exhaust column, the mouth of pipe of exhaust column is positioned at the end of hoistable platform, and exhaust column connects air exhauster.
Described airflow voltage regulation device comprises the air chamber of three order UNICOMs, arranges air admission hole in the first air chamber lower end, and described air admission hole connects air blast; Arrange bleeder port in the upper end of the first air chamber, the sidewall of the first air chamber arranges the intercommunicating pore with the second air chamber UNICOM, and in the first air chamber, arrange floating vent plug, floating vent plug is arranged between air admission hole and bleeder port; 3rd air chamber sets out pore, and described venthole is by the air-blowing hole of tracheae UNICOM hoistable platform.
Arrange push rod in the side of hoistable platform, push rod connects horizontal air cylinder; At the opposite side of hoistable platform, collecting bin is set.
A processing technology for folding fan bamboo material elementary debranching joint equipment, is characterized in that comprising the steps:
A. placed on the conveyor belt by tape handling bamboo material, conveyer belt is lifted to upper limit by lowering or hoisting gear, and bamboo material is transported between upper and lower claw by conveyer belt, and hoistable platform rises to upper limit, to maintain the level of bamboo material; Upper and lower retractor device makes the closed promptly bamboo material of upper and lower claw; Hoistable platform drops to lower limit;
B. horizontally moving device drives debranching nodel line cutting tool to move to bamboo material direction, meanwhile, and electric rotating machine driven rotary frame member; Linear cut driven by motor driving wheel and follower rotate, until the diameter that multiple Linear cut silk district rotates the cutting zone in besieged city is greater than the 0.5-1mm that upper and lower claw grips diameter; Debranching nodel line cutting tool moves till apart from upper and lower claw 1cm, completes the debranching joint process of bamboo material one end;
C. steer motor drives upper and lower claw and bamboo material to rotate 180 °, repeats step b, completes the debranching joint process of the bamboo material other end;
D. while the process of debranching joint, air-flow is blown into the gentle aperture blowing of air-blowing pipe by air blast, the bamboo material debris dropped on hoistable platform to be blown off surperficial 0.1-0.5mm by air-blowing hole by air-flow, and major ingredient chip blows to hoistable platform end by gas blow pipe by air-flow, and broken for bamboo material end siphons away by exhaust column;
E., after the two ends debranching joint of bamboo material processes, hoistable platform surface treatment is clean; Lowering or hoisting gear driving conveying belt rises, and hoistable platform rises, and upper and lower claw unclamps bamboo material, and bamboo material is transported on hoistable platform by conveyer belt, and conveyer belt falls; The bamboo material processed is pushed into and arranges collecting bin at the opposite side of hoistable platform by horizontal air cylinder promotion push rod, completes debranching joint technique.
The invention has the beneficial effects as follows:
1. due to the growth characteristics of bamboo, minor matters are only in the growth of ring place, and this device can clamp the middle part of bamboo material, and then by the rotation bamboo material operation of reversing motor, the minor matters at process bamboo material two ends, technique is simple, and process reliability and precision are all good.
2. the present invention adopts portable wire cutting technology process bamboo material two ends minor matters, the diameter that multiple Linear cut silk district rotates the cutting zone in besieged city is greater than the 0.5-1mm that upper and lower claw grips diameter, this setting can make cutting zone according to different bamboo material diameters, regulates voluntarily, strong adaptability.
3. the broken last cleaning plant of Linear cut can utilize wind energy, and automatic for broken for bamboo material end pressure-vaccum process is clean, whole-course automation and can not damaging environment.Airflow voltage regulation device can provide stable little Tiny pore supply, and the bamboo material debris dropped on hoistable platform to be blown off surperficial 0.1-0.5mm by air-blowing hole by air-flow, and bamboo can not be considered to be worth doing the four loose platforms that blow off, and is more convenient to collect post processing.
4. from the Automatic Conveying of bamboo material, clamping commutation process, and the process of chip, until the bamboo material processed is pushed into by horizontal air cylinder promotion push rod arrange collecting bin at the opposite side of hoistable platform, complete operation automation, without the need to manual work, not only greatly improve operating efficiency, and crudy is higher.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 be Fig. 1 A portion enlarged drawing;
Fig. 3 be Fig. 1 B portion enlarged drawing;
Fig. 4 is the structural representation of debranching nodel line cutting tool;
Fig. 5 is the structural representation of wire cutting machine;
The structural representation of Fig. 6 airflow voltage regulation device;
Fig. 7 is the structural representation of push rod;
In figure: 1, bamboo material; 2, conveyer belt; 3, conveyer belt installing rack; 4, lowering or hoisting gear; 5, air-blowing pipe; 6, rotating shaft; 7, airflow voltage regulation device; 8, exhaust column; 9, debranching nodel line cutting tool; 10, electric rotating machine; 11, horizontal guide rail; 12, steer motor; 13, upper and lower retractor device; 14, upper and lower claw; 15, hoistable platform; 16, push rod; 17, scooter; 18, air-blowing hole; 19, rotating disk; 20, closed chain; 21, rotating frame; 22, wire cutting machine; 23, molybdenum filament; 24, follower; 25, " V " shape frame; 26, driving wheel; 27, Linear cut motor; 28, cylinder; 29, the 3rd air chamber; 30, venthole; 31, intercommunicating pore; 32, bleeder port; 33, float vent plug; 34, the first air chamber; 35, air admission hole; 36, the second air chamber.
Detailed description of the invention
As shown in Figure 1, a kind of folding fan bamboo material elementary debranching joint equipment, comprises bamboo material conveying device, bamboo material fixture and debranching nodel line cutting tool.
Described bamboo material conveying device comprises conveyer belt, conveyer belt installing rack and lowering or hoisting gear, and conveyer belt is arranged on conveyer belt installing rack, and conveyer belt installing rack is arranged on lowering or hoisting gear;
Described bamboo material fixture comprises upper and lower claw, and upper and lower claw connects upper and lower retractor device respectively; The upper end of described upper retractor device connects steer motor, and the lower end of lower retractor device is arranged in rotating shaft;
As shown in Figures 4 and 5, described debranching nodel line cutting tool comprises electric rotating machine and rotating frame, and electric rotating machine connects rotating disk, and rotating disk and rotating frame are sleeved in ring seal chain, arrange the gear teeth at the outer surface of rotating disk and rotating frame, the two is meshed by the gear teeth; Also comprise the wire cutting machine of more than two, every platform wire cutting machine is all arranged in rotating frame by a cylinder; Debranching nodel line cutting tool is arranged on horizontally moving device.Described horizontally moving device comprises horizontal guide rail and scooter, and as shown in Figure 2, scooter is arranged in horizontal guide rail, and debranching nodel line cutting tool connects scooter.Described wire cutting machine comprises Linear cut motor and " V " shape frame, and the tip of " V " shape frame is arranged on Linear cut motor; Also comprise molybdenum filament, driving wheel and two followers, the turning cylinder of Linear cut motor connects driving wheel, and two support arms of " V " shape frame install two followers respectively; Molybdenum filament is closed ring, is sleeved on driving wheel and two followers; Molybdenum filament between two followers is Linear cut silk district.
Below horizontally moving device, arrange the broken last cleaning plant of Linear cut, the broken last cleaning plant of Linear cut comprises hoistable platform.As shown in Figure 3, arrange air-blowing hole on hoistable platform surface, arrange air-blowing pipe in the front end of hoistable platform, air-blowing pipe connects air blast, and air-blowing hole connects air blast by airflow voltage regulation device; Also comprise exhaust column, the mouth of pipe of exhaust column is positioned at the end of hoistable platform, and exhaust column connects air exhauster.
As shown in Figure 6, described airflow voltage regulation device comprises the air chamber of three order UNICOMs, arranges air admission hole in the first air chamber lower end, and described air admission hole connects air blast; Arrange bleeder port in the upper end of the first air chamber, the sidewall of the first air chamber arranges the intercommunicating pore with the second air chamber UNICOM, and in the first air chamber, arrange floating vent plug, floating vent plug is arranged between air admission hole and bleeder port; 3rd air chamber sets out pore, and described venthole is by the air-blowing hole of tracheae UNICOM hoistable platform.
As illustrated in figures 1 and 7, arrange push rod in the side of hoistable platform, push rod connects horizontal air cylinder; At the opposite side of hoistable platform, collecting bin is set.
A processing technology for folding fan bamboo material elementary debranching joint equipment, comprises the steps:
A. placed on the conveyor belt by tape handling bamboo material, conveyer belt is lifted to upper limit by lowering or hoisting gear, and bamboo material is transported between upper and lower claw by conveyer belt, and hoistable platform rises to upper limit, to maintain the level of bamboo material; Upper and lower retractor device makes the closed promptly bamboo material of upper and lower claw; Hoistable platform drops to lower limit;
B. horizontally moving device drives debranching nodel line cutting tool to move to bamboo material direction, meanwhile, and electric rotating machine driven rotary frame member; Linear cut driven by motor driving wheel and follower rotate, until the diameter that multiple Linear cut silk district rotates the cutting zone in besieged city is greater than the 0.5-1mm that upper and lower claw grips diameter; Debranching nodel line cutting tool moves till apart from upper and lower claw 1cm, completes the debranching joint process of bamboo material one end;
C. steer motor drives upper and lower claw and bamboo material to rotate 180 °, repeats step b, completes the debranching joint process of the bamboo material other end;
D. while the process of debranching joint, air-flow is blown into the gentle aperture blowing of air-blowing pipe by air blast, the bamboo material debris dropped on hoistable platform to be blown off surperficial 0.1-0.5mm by air-blowing hole by air-flow, and major ingredient chip blows to hoistable platform end by gas blow pipe by air-flow, and broken for bamboo material end siphons away by exhaust column;
E., after the two ends debranching joint of bamboo material processes, hoistable platform surface treatment is clean; Lowering or hoisting gear driving conveying belt rises, and hoistable platform rises, and upper and lower claw unclamps bamboo material, and bamboo material is transported on hoistable platform by conveyer belt, and conveyer belt falls; The bamboo material processed is pushed into and arranges collecting bin at the opposite side of hoistable platform by horizontal air cylinder promotion push rod, completes debranching joint technique.
It is pointed out that above-mentioned embodiment is only the preferred embodiment of the invention, for those skilled in the art, under the prerequisite meeting operation principle of the present invention, any equivalent or similar replacement all falls within the scope of protection of the present invention.