CN105150046A - High-precision chamfering grinding machine - Google Patents
High-precision chamfering grinding machine Download PDFInfo
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- CN105150046A CN105150046A CN201510677871.1A CN201510677871A CN105150046A CN 105150046 A CN105150046 A CN 105150046A CN 201510677871 A CN201510677871 A CN 201510677871A CN 105150046 A CN105150046 A CN 105150046A
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- 239000000463 material Substances 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/02—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
- B24B47/08—Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing combined with fluid systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
技术领域 technical field
本发明涉及倒角磨床,具体来说涉及高精度倒角磨床。 The invention relates to a chamfering grinder, in particular to a high-precision chamfering grinder.
背景技术 Background technique
倒角磨床是用于研磨工件倒角的机床。常用的倒角磨床一般类似于外圆磨床或内圆磨床。然而,现有这种倒角磨床不能进行多段倒角磨削,因此,同一工件磨削不同倒角时,工件需要二次或多次装夹,导致倒角加工误差较大,降低了加工效率和加工精度。 A chamfer grinder is a machine tool for grinding the chamfer of a workpiece. Commonly used chamfering grinders are generally similar to cylindrical grinders or internal grinders. However, the existing chamfer grinding machine cannot perform multi-stage chamfer grinding. Therefore, when grinding different chamfers on the same workpiece, the workpiece needs to be clamped twice or more times, resulting in large chamfer processing errors and reducing processing efficiency. and machining accuracy.
发明内容 Contents of the invention
为了克服现有技术的不足,本发明的目的在于提供高精度倒角磨床,能进行多段倒角,提高加工精度和加工效率。 In order to overcome the deficiencies of the prior art, the object of the present invention is to provide a high-precision chamfering grinder, which can perform multi-stage chamfering and improve machining accuracy and efficiency.
本发明的目的通过以下技术方案实现: The object of the present invention is achieved through the following technical solutions:
精度倒角磨床,包括机床本体、X轴移动机构、Y轴移动机构、Z轴移动机构、摇臂、用于夹装工件的机械手、用于安装工件的工作头、砂轮、底座、第一伺服马达、第一滑移机构和第二滑移机构,X轴移动机构架设于机床本体上方,Y轴移动机构沿X轴方向与X轴移动机构滑动配合,Z轴移动机构沿Y轴方向与Y轴移动机构滑动配合,机械手沿Z轴方向与Z轴移动机构滑动配合,摇臂的一端与机械手铰接,工作头固定于机床本体均并位于X轴移动机构、Y轴移动机构、Z轴移动机构下方,第一滑移机构枢接于机床本体,第二滑移机构沿第一滑移机构的长度方向与第一滑移机构滑动配合,底座沿第二滑移机构的长度方向与第二滑移机构滑动配合,砂轮枢接于底座,第一伺服马达固定于底座,该第一伺服马达的输出轴与砂轮对接;工作头一侧的机床本体上固定有料盘。 Precision chamfering grinder, including machine body, X-axis moving mechanism, Y-axis moving mechanism, Z-axis moving mechanism, rocker arm, manipulator for clamping workpiece, working head for installing workpiece, grinding wheel, base, first servo The motor, the first sliding mechanism and the second sliding mechanism, the X-axis moving mechanism is erected above the machine tool body, the Y-axis moving mechanism is slidably matched with the X-axis moving mechanism along the X-axis direction, and the Z-axis moving mechanism is aligned with the Y-axis moving mechanism along the Y-axis direction. The axis moving mechanism is slidingly matched, the manipulator slides and cooperates with the Z-axis moving mechanism along the Z-axis direction, one end of the rocker arm is hinged with the manipulator, the working head is fixed on the machine tool body and is located in the X-axis moving mechanism, Y-axis moving mechanism, and Z-axis moving mechanism Below, the first sliding mechanism is pivotally connected to the machine tool body, the second sliding mechanism is slidingly matched with the first sliding mechanism along the length direction of the first sliding mechanism, and the base is connected with the second sliding mechanism along the length direction of the second sliding mechanism. The shifting mechanism is slidably matched, the grinding wheel is pivotally connected to the base, the first servo motor is fixed on the base, and the output shaft of the first servo motor is docked with the grinding wheel; a material tray is fixed on the machine tool body on the working head side.
优选地,还包括方形气缸,方形气缸的缸体与Y轴移动机构滑动配合,方形气缸的活塞杆与摇臂的另一端铰接。 Preferably, a square cylinder is also included, the cylinder body of the square cylinder is in sliding fit with the Y-axis moving mechanism, and the piston rod of the square cylinder is hinged to the other end of the rocker arm.
优选地,还包括旋转座、座本体,第一滑移机构包括第二伺服电机、第一导轨、第一滚珠丝杆和下板,第二滑移机构包括第三伺服电机、第二滚珠丝杆和中板,旋转座枢接于机床本体,座本体固定于旋转座顶部,第一导轨设于座本体顶部,下板与第一导轨滑动配合,第二伺服电机固定于座本体,该第二伺服电机的输出轴与第一滚珠丝杆对接,第一滚珠丝杆与下板螺纹配合,第二导轨设于下板,且第二导轨与第一导轨垂直,中板与第二导轨滑动配合,第三伺服电机固定于下板,该第三伺服电机的输出轴与第二滚珠丝杆对接,第二滚珠丝杆与中板螺纹配合,底座固定于中板。 Preferably, it also includes a rotating seat and a seat body, the first sliding mechanism includes a second servo motor, a first guide rail, a first ball screw and a lower plate, the second sliding mechanism includes a third servo motor, a second ball screw Rod and middle plate, the rotating seat is pivotally connected to the machine tool body, the seat body is fixed on the top of the rotating seat, the first guide rail is set on the top of the seat body, the lower plate is slidingly matched with the first guide rail, the second servo motor is fixed on the seat body, the second The output shaft of the second servo motor is docked with the first ball screw, the first ball screw is threaded with the lower plate, the second guide rail is set on the lower plate, and the second guide rail is perpendicular to the first guide rail, and the middle plate slides with the second guide rail Cooperate, the third servo motor is fixed on the lower plate, the output shaft of the third servo motor is docked with the second ball screw, the second ball screw is screwed with the middle plate, and the base is fixed on the middle plate.
与现有技术相比,本发明具有如下有益效果: Compared with the prior art, the present invention has the following beneficial effects:
本发明除了可以加工一处倒角外,还可在条件允许的条件下加工多处,伺服电机的合理使用,使得在加工复杂零件时外径的角度控制这方面更加简单精确。同时,通过对各伺服电机的控制,即可实现五轴连动,工件只需一次调式装夹便能够完成所有操作,减少换夹带来的误差,提高了加工效率和加工精度。 The present invention can process not only one chamfer, but also multiple places if conditions permit. The reasonable use of the servo motor makes the control of the angle of the outer diameter easier and more accurate when processing complex parts. At the same time, through the control of each servo motor, five-axis linkage can be realized, and all operations can be completed with only one adjustment and clamping of the workpiece, reducing the error caused by changing the clamp, and improving the processing efficiency and processing accuracy.
附图说明 Description of drawings
图1为本发明精度倒角磨床的立体图; Fig. 1 is the perspective view of precision chamfering grinder of the present invention;
图2为本发明砂轮、第一滑移机构、第二滑移机构的俯视图。 Fig. 2 is a top view of the grinding wheel, the first sliding mechanism and the second sliding mechanism of the present invention.
图中:1、砂轮;2、第二滚珠丝杆;3、第二导轨;4、下板;5、第二伺服马达;6、底座;7、第一伺服马达;8、中板;9、第三伺服马达;10、旋转座;11、座本体;12、机床本体;13、X轴移动机构;14、Y轴移动机构;15、Z轴移动机构;16、机械手;17、摇臂;18、工作头;19、料盘;20、方形气缸。 In the figure: 1. grinding wheel; 2. second ball screw; 3. second guide rail; 4. lower plate; 5. second servo motor; 6. base; 7. first servo motor; 8. middle plate; 9 , the third servo motor; 10, the rotating seat; 11, the seat body; 12, the machine tool body; 13, the X-axis moving mechanism; 14, the Y-axis moving mechanism; 15, the Z-axis moving mechanism; 16, the manipulator; 17, the rocker arm ; 18, working head; 19, material tray; 20, square cylinder.
具体实施方式 Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。 The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-2所示的精度倒角磨床,包括机床本体12、X轴移动机构13、Y轴移动机构14、Z轴移动机构15、摇臂17、用于夹装工件的机械手16、用于安装工件的工作头18、砂轮1、底座6、第一伺服马达7、第一滑移机构和第二滑移机构,X轴移动机构13架设于机床本体12上方,Y轴移动机构14沿X轴方向与X轴移动机构13滑动配合,Z轴移动机构15沿Y轴方向与Y轴移动机构14滑动配合,机械手16沿Z轴方向与Z轴移动机构15滑动配合,摇臂17的一端与机械手16铰接,工作头18固定于机床本体12均并位于X轴移动机构13、Y轴移动机构14、Z轴移动机构15下方,第一滑移机构枢接于机床本体12,第二滑移机构沿第一滑移机构的长度方向与第一滑移机构滑动配合,底座6沿第二滑移机构的长度方向与第二滑移机构滑动配合,砂轮1枢接于底座6,第一伺服马达7固定于底座6,该第一伺服马达7的输出轴与砂轮1对接;工作头18一侧的机床本体12上固定有料盘19。 The precision chamfering grinder shown in Figure 1-2 includes a machine tool body 12, an X-axis moving mechanism 13, a Y-axis moving mechanism 14, a Z-axis moving mechanism 15, a rocker arm 17, a manipulator 16 for clamping workpieces, and For the work head 18, the grinding wheel 1, the base 6, the first servo motor 7, the first sliding mechanism and the second sliding mechanism for installing the workpiece, the X-axis moving mechanism 13 is erected above the machine tool body 12, and the Y-axis moving mechanism 14 is arranged along the The X-axis direction is slidably matched with the X-axis moving mechanism 13, the Z-axis moving mechanism 15 is slidably matched with the Y-axis moving mechanism 14 along the Y-axis direction, and the manipulator 16 is slidably matched with the Z-axis moving mechanism 15 along the Z-axis direction. Hinged with the manipulator 16, the working head 18 is fixed on the machine tool body 12 and is located below the X-axis moving mechanism 13, the Y-axis moving mechanism 14, and the Z-axis moving mechanism 15. The first sliding mechanism is pivotally connected to the machine tool body 12, and the second sliding mechanism The sliding mechanism slides and cooperates with the first sliding mechanism along the length direction of the first sliding mechanism, and the base 6 slides and cooperates with the second sliding mechanism along the length direction of the second sliding mechanism. The grinding wheel 1 is pivotally connected to the base 6, and the first The servo motor 7 is fixed on the base 6 , and the output shaft of the first servo motor 7 is connected to the grinding wheel 1 ; a material tray 19 is fixed on the machine tool body 12 on the side of the working head 18 .
作为一个优选的实施方式,本高精度倒角磨床还包括方形气缸20,方形气缸20的缸体与Y轴移动机构14滑动配合,方形气缸20的活塞杆与摇臂17的另一端铰接。 As a preferred embodiment, the high-precision chamfering grinder also includes a square cylinder 20 , the cylinder body of which is slidingly matched with the Y-axis moving mechanism 14 , and the piston rod of the square cylinder 20 is hinged to the other end of the rocker arm 17 .
作为一个优选的实施方式,本高精度倒角磨床还包括旋转座10、座本体11,第一滑移机构包括第二伺服电机、第一导轨、第一滚珠丝杆和下板4,第二滑移机构包括第三伺服电机、第二滚珠丝杆2和中板8,旋转座10枢接于机床本体12,座本体11固定于旋转座10顶部,第一导轨设于座本体11顶部,下板4与第一导轨滑动配合,第二伺服电机固定于座本体11,该第二伺服电机的输出轴与第一滚珠丝杆对接,第一滚珠丝杆与下板4螺纹配合,第二导轨3设于下板4,且第二导轨3与第一导轨垂直,中板8与第二导轨3滑动配合,第三伺服电机固定于下板4,该第三伺服电机的输出轴与第二滚珠丝杆2对接,第二滚珠丝杆2与中板8螺纹配合,底座6固定于中板8。中板8通过座本体11、旋转座10枢接于机床本体12。 As a preferred embodiment, the high-precision chamfering grinder also includes a rotating seat 10, a seat body 11, the first sliding mechanism includes a second servo motor, a first guide rail, a first ball screw and a lower plate 4, and the second The sliding mechanism includes a third servo motor, a second ball screw 2 and a middle plate 8. The rotating base 10 is pivotally connected to the machine tool body 12. The base body 11 is fixed on the top of the rotating base 10. The first guide rail is arranged on the top of the base body 11. The lower plate 4 is slidingly matched with the first guide rail, and the second servo motor is fixed on the seat body 11. The output shaft of the second servo motor is connected with the first ball screw, and the first ball screw is screwed with the lower plate 4, and the second The guide rail 3 is arranged on the lower plate 4, and the second guide rail 3 is perpendicular to the first guide rail, the middle plate 8 is slidingly matched with the second guide rail 3, the third servo motor is fixed on the lower plate 4, and the output shaft of the third servo motor is connected to the first guide rail. The two ball screw rods 2 are butted, the second ball screw rod 2 is screwed with the middle plate 8 , and the base 6 is fixed on the middle plate 8 . The middle plate 8 is pivotally connected to the machine tool body 12 through the seat body 11 and the rotating seat 10 .
本高精度倒角磨床的工作原理为: The working principle of this high-precision chamfering grinder is:
首先X轴移动机构13在伺服马达的传动下带动Y轴移动机构14前进,然后Y轴移动机构14在伺服马达的传动下带动Z轴移动机构15、机械手16,到料盘19内的其中一工件上方后,机械手16在伺服马达的传动下带动滑块上方的方形气缸20下移到程序设置的位置时,该机械手16上其中一个装有弹压装置的手指气缸夹紧工件,然后机械手16返回到位,X轴移动机构13往回走的同时机械手16上的方形气缸20推动摇臂17旋转90°,X轴移动机构13到位后Y轴移动机构14带动机械手16前进到手指气缸上的工件与工作头18主轴中心对齐,然后X轴移动机构13前进到手指气缸上的工件进入到工作头18主轴夹头内的限位位置,手指气缸张开同时手指气缸上的弹压装置顶住工件,工作头18主轴上的不锈钢迷你气缸内推杆回位从而带动夹爪涨开带动拉杆向后拉紧夹头夹紧工件,X轴移动机构13回走到位,Y轴移动机构14回走到位同时Z轴移动机构15上的方形气缸20回位。 First, the X-axis moving mechanism 13 drives the Y-axis moving mechanism 14 to advance under the transmission of the servo motor, and then the Y-axis moving mechanism 14 drives the Z-axis moving mechanism 15 and the manipulator 16 under the transmission of the servo motor, to one of the trays 19. After the workpiece is above the workpiece, the manipulator 16 drives the square cylinder 20 above the slider to move down to the position set by the program under the transmission of the servo motor. One of the finger cylinders on the manipulator 16 is equipped with a spring-pressing device to clamp the workpiece, and then the manipulator 16 returns. When the X-axis moving mechanism 13 moves back, the square cylinder 20 on the manipulator 16 pushes the rocker arm 17 to rotate 90°. After the X-axis moving mechanism 13 is in place, the Y-axis moving mechanism 14 drives the manipulator 16 to advance to the workpiece on the finger cylinder and The center of the main shaft of the working head 18 is aligned, and then the X-axis moving mechanism 13 advances to the workpiece on the finger cylinder and enters the limit position in the spindle chuck of the working head 18, the finger cylinder is opened, and the spring pressing device on the finger cylinder withstands the workpiece, working The push rod in the stainless steel mini cylinder on the head 18 main shaft returns to the position to drive the jaws to expand and drive the pull rod to pull the chuck back to clamp the workpiece. The X-axis moving mechanism 13 returns to the position, and the Y-axis moving mechanism 14 returns to the position at the same time Z The square air cylinder 20 on the shaft moving mechanism 15 returns.
旋转座10先调整好需要的角度,然后根据程序设置的前进到一定位置时砂轮1,第一伺服马达7传动砂轮1旋转,工作头18的伺服电机传动主轴旋转,砂轮1根据程序前进加工,加工到位后砂轮1回位,工作头18停止旋转。此时,Y轴移动机构14带动机械手16前进到机械手16的手指气缸与工作头18主轴中心平行,然后Z轴移动机构15根据程序推动滑块,把其中没有夹工件的手指气缸与工作头18主轴对中心,X轴移动机构13前进,Z轴移动机构15上的机械手16方形气缸20手指夹紧加工好的工件后,X轴移动机构13退回,Z轴移动机构15推动滑块上下移动,把其中一手指气缸夹有还没加工的工件的中心与工作头18主轴中心对齐,然后X轴移动机构13前进到手指气缸上的工件进入到工作头18主轴夹头内的限位位置,手指气缸张开同时手指气缸上的弹压装置顶住工件,此时通过砂轮1磨削,实现多段倒角。工作头18主轴上的夹头夹紧,X轴移动机构13回走到位,Y轴移动机构14回走到位同时Z轴移动机构15的方形气缸20回位,X移动机构、Y移动机构、Z轴移动机构15前进,然后把加工好的工件放入料盘19。如此反复。 The rotating base 10 first adjusts the required angle, and then advances to a certain position according to the program setting, when the grinding wheel 1 is driven, the first servo motor 7 drives the grinding wheel 1 to rotate, the servo motor of the working head 18 drives the main shaft to rotate, and the grinding wheel 1 advances to process according to the program. After the processing is in place, the emery wheel 1 returns, and the working head 18 stops rotating. At this time, the Y-axis moving mechanism 14 drives the manipulator 16 to advance until the finger cylinder of the manipulator 16 is parallel to the center of the main shaft of the working head 18, and then the Z-axis moving mechanism 15 pushes the slide block according to the program, and the finger cylinder without the clamped workpiece is aligned with the working head 18. The main shaft is centered, the X-axis moving mechanism 13 advances, and the manipulator 16 square cylinder 20 fingers on the Z-axis moving mechanism 15 clamps the processed workpiece, the X-axis moving mechanism 13 retreats, and the Z-axis moving mechanism 15 pushes the slider to move up and down. Align the center of one of the finger cylinders with the unprocessed workpiece with the center of the main shaft of the work head 18, and then the X-axis moving mechanism 13 advances the workpiece on the finger cylinder to the limit position in the work head 18 spindle chuck, and the fingers When the cylinder is opened, the elastic pressing device on the finger cylinder bears against the workpiece. At this time, it is ground by the grinding wheel 1 to realize multi-stage chamfering. The chuck on the main shaft of the working head 18 is clamped, the X-axis moving mechanism 13 returns to the position, the Y-axis moving mechanism 14 returns to the position, and the square cylinder 20 of the Z-axis moving mechanism 15 returns to the position, the X moving mechanism, the Y moving mechanism, the Z The shaft moving mechanism 15 advances, and then the processed workpiece is put into the charging tray 19. so repeatedly.
砂轮1的旋转工作原理具体为:座本体11固定在旋转座10上且调整好角度锁紧,第一滚珠丝杆13在第二伺服马达5的带动下开始工作前进,从而带动下板4沿着第一导轨12移动,第二滚珠丝杆2在第三伺服马达9的带动下开始横向前进,从而带动中板8沿着第二导轨3移动,第一伺服马达7固定在底座6上,随着下板4与中板8移动,砂轮1支承于底座6并在第一伺服马达7的带动下工作旋转朝向待磨削工件。 The working principle of the rotation of the grinding wheel 1 is as follows: the seat body 11 is fixed on the rotating seat 10 and the angle is adjusted and locked, and the first ball screw 13 starts to work and advance under the drive of the second servo motor 5, thereby driving the lower plate 4 along the As the first guide rail 12 moves, the second ball screw 2 starts to move laterally under the drive of the third servo motor 9, thereby driving the middle plate 8 to move along the second guide rail 3, and the first servo motor 7 is fixed on the base 6, As the lower plate 4 and the middle plate 8 move, the grinding wheel 1 is supported on the base 6 and driven by the first servo motor 7 to rotate towards the workpiece to be ground.
本发明的实施方式不限于此,按照本发明的上述内容,利用本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,本发明还可以做出其它多种形式的修改、替换或变更,均落在本发明权利保护范围之内。 The embodiments of the present invention are not limited thereto. According to the above content of the present invention, using ordinary technical knowledge and conventional means in this field, without departing from the above-mentioned basic technical ideas of the present invention, the present invention can also make other various forms. Amendment, replacement or alteration all fall within the protection scope of the present invention.
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