CN105149526A - Full-automatic core shooting machine capable of shooting four cores simultaneously - Google Patents

Full-automatic core shooting machine capable of shooting four cores simultaneously Download PDF

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Publication number
CN105149526A
CN105149526A CN201510681259.1A CN201510681259A CN105149526A CN 105149526 A CN105149526 A CN 105149526A CN 201510681259 A CN201510681259 A CN 201510681259A CN 105149526 A CN105149526 A CN 105149526A
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CN
China
Prior art keywords
cylinder
shooting
core
core shooting
pickup
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Granted
Application number
CN201510681259.1A
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Chinese (zh)
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CN105149526B (en
Inventor
邵宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou Sanhe Machinery Parts Co., Ltd.
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Wuxi Setting Sun Health Science And Technology Ltd
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Priority to CN201510681259.1A priority Critical patent/CN105149526B/en
Publication of CN105149526A publication Critical patent/CN105149526A/en
Application granted granted Critical
Publication of CN105149526B publication Critical patent/CN105149526B/en
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Abstract

The invention discloses a full-automatic core shooting machine capable of shooting four cores simultaneously. The full-automatic core shooting machine is technically characterized by comprising a core shooting mechanism, a mold overturning mechanism, a piece taking mechanism and a control mechanism, wherein the core shooting mechanism comprises a material shooting frame, a core shooting cylinder and a core shooting head which are arranged on a core shooting machine tool, a piece taking rod of the piece taking mechanism is arranged below the material shooting frame; the mold overturning mechanism comprises an overturning rack, an overturning cylinder, an overturning bearing, a mold opening cylinder, a positioning plate, a guide pillar, an overturning shaft sleeve, a template, an outer mold, an overturning shaft, two lower molds, a top rotary cylinder and a core shooting cavity which are arranged on the core shooting machine tool; the piece taking mechanism is provided with a rotary cylinder, a piece taking rod guiding cylinder, a piece taking telescopic guide rail, a piece taking cylinder, a piece taking claw and a control mechanism; two core shooting molds arranged on the guide pillar can be used for shooting the four runner shooting cores simultaneously; due to the adoption of the top rotary cylinder, two shooting cavities of the two lower molds face upwards to facilitate the piece taking and are matched with the automatic low-pressure casting machine with the one-to-four mode, so that full-automatic production of a shell of a gas compressor can be achieved.

Description

A kind of energy one goes out the full-automatic core shooter of four
Technical field
The present invention relates to casting field, specifically a kind of energy one goes out the full-automatic core shooter of four.
Background technology
The current one automatic air injection machine going out four can manufacture out aluminium alloy compressor casing, but the core runner that its foundry goods uses still needs artificial placement one by one, does not reach the requirement needed for existing production.
Summary of the invention
The present invention is directed to the problems referred to above, provide a kind of energy one to go out the full-automatic core shooter of four, with one go out four automatic air injection machine supporting, compressor casing is produced full-automatic.
According to technical scheme of the present invention: a kind of energy one goes out the full-automatic core shooter of four, comprises core shooting mechanism, mould dumping gear, removal mechanism and control system.
Described core shooting mechanism, comprises on core shooter lathe 2 and is provided with the frame 3 that shoots material, and the frame 3 that shoots material is provided with hopper 1, core shooting cylinder 8, core shooting cylinder 8 is arranged with core shooting head 9, described in the frame 3 that shoots material be arranged with the pickup bar 20 of removal mechanism.
Described mould dumping gear, is included on core shooter lathe 2 and is provided with overturning frame 4, and the side of overturning frame 4 is provided with upset cylinder 5, and opposite side is provided with upset bearing 19; The arranged outside of upset cylinder 5, upset bearing 19 has die sinking cylinder 6; The inner side of upset cylinder 5, upset bearing 19 is provided with location-plate 7, and location-plate 7 is provided with guide pillar 18, the lower end of location-plate 7 is provided with top and turns cylinder frame 17; Be positioned with upset axle sleeve 12 in the upper guide post of described guide pillar 18, described upset axle sleeve 12 both sides guide pillar 18 be provided with template 10, template 10 be provided with external mold 11; Upset axle sleeve 12 is provided with trip shaft 29, trip shaft 29 is provided with counterdie 14, external mold 11, counterdie 14 are provided with core shooting mouth 13, counterdie 14 is arranged with the demoulding 15, top turns cylinder 16; Core shooting chamber 30 is provided with in described external mold 11, counterdie 14.
Described removal mechanism, comprise on pickup bar 20 and be provided with rotating cylinder 21, rotating cylinder 21 is provided with pickup guide rod cylinder 22, pickup guide rod cylinder 22 is provided with pickup telescopic rail 27, telescopic rail 27 is provided with guide wheel 24, guide wheel 24 is arranged with pickup dish 25, is provided with pickup cylinder 26, pickup pawl 28 in pickup dish 25.
Described external mold 11, counterdie 14 are provided with two pairs;
Described often paying in mould is provided with 13 two, core shooting mouth, 30 two, core shooting chamber.
Position, described core shooting chamber 30 is identical with the runner position of air injection machine.
Described control system, PLC machine structure is provided with in this full-automatic core shooter, its optimizer is provided with: penetrate sand, solidification, upset, fall after sand completing, turn back, die sinking program integration start, decline, the advance program integration of hold mode and removal mechanism start, and the swing offset after pickup and backform reset, hold mode resets, overturn reset routine merges and start.
Technique effect of the present invention is: adopt the two pairs of explosion core moulds be arranged on guide pillar 18 to penetrate simultaneously and make runner core shooting four; Adopt the upset cylinder 5 be arranged on overturning frame 4, precoated sand uncured after noting sand in four core shooting mouths 13 can be emptied out simultaneously; Adopt and be arranged at the top turned on cylinder frame 17, top and turn cylinder 16 and connect the counterdie 14 that trip shaft 29 is arranged, the core shooting chamber 30 of two counterdies 14 can be made upward, convenient pickup simultaneously simultaneously; Adopt die sinking cylinder 6 act on external mold 11 top is turned after counterdie 14 on the downside of the demoulding 15 carry out side direction ejection device; The employing pickup pawl 28 be arranged in pickup dish 25 can take out the runner core in four core shooting chambeies 30 simultaneously; Adopt the optimal control program of PLC in this full-automatic core shooter, core shooter and air injection machine are in step with; Adopt rotating cylinder 21 pairs of pickup dishes 25 that pickup bar 20 is arranged to carry out swing offset, make the runner core of taking-up put into one of this core shooter side and go out four automatic air injection machines, make production full-automatic, cost is low.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation after side direction ejection device structure of the present invention, location-plate 7 upset.
Fig. 3 is that two core shooting chambeies 30 of the present invention overturn, plan structure schematic diagram upward after hold mode.
Fig. 4 is the structural representation that pickup dish 25 of the present invention arrives above two core shooting chambeies 30.
Detailed description of the invention
Below in conjunction with accompanying drawing, the detailed description of the invention in of the present invention is described further.
In figure, comprise hopper 1, lathe 2, the frame 3 that shoots material, overturning frame 4, upset cylinder 5, die sinking cylinder 6, location-plate 7, core shooting cylinder 8, core shooting head 9, template 10, external mold 11, upset axle sleeve 12, core shooting mouth 13, counterdie 14, the demoulding 15, top turns cylinder 16, top turns cylinder frame 17, guide pillar 18, upset bearing 19, pickup bar 20, rotating cylinder 21, guide rod cylinder 22, sediment transport pipe 23, guide wheel 24, pickup dish 25, pickup cylinder 26, telescopic rail 27, pickup pawl 28, trip shaft 29, core shooting chamber 30 etc.
As shown in the figure, the present invention is the full-automatic core shooter that a kind of energy one goes out four, comprises core shooting mechanism, mould dumping gear, removal mechanism.
Described core shooting mechanism is arranged at above core shooter lathe 2, comprises the frame 3 that shoots material, core shooting cylinder 8, hopper 1, core shooting head 9, sediment transport pipe 23; The frame 3 that shoots material is connected with lathe 2, and hopper 1, cylinder 8 are arranged at and shoot material on frame 3, and core shooting head 9 is arranged at below core shooting cylinder 8, and sediment transport pipe 23 connects hopper 1, core shooting head 9; The pickup bar 20 of described removal mechanism is arranged at below the frame 3 that shoots material.
Described mould dumping gear, comprises overturning frame 4, upset cylinder 5, upset bearing 19, die sinking cylinder 6, location-plate 7, guide pillar 18, upset axle sleeve 12, trip shaft 29, top turns cylinder frame 17, top turns cylinder 16, template 10, external mold 11, core shooting mouth 13, counterdie 14, core shooting chamber 30; Overturning frame 4 is arranged on the base of core shooter lathe 2, and upset cylinder 5 is arranged at the side of overturning frame 4, and upset bearing 19 is arranged at opposite side; Die sinking cylinder 6 is arranged at the outside of upset cylinder 5, upset bearing 19; Location-plate 7 is arranged at the inner side of upset cylinder 5, upset bearing 19, and guide pillar 18 is arranged on location-plate 7; Top turns the lower end that cylinder frame 17 is arranged at location-plate 7, and template 10, two external mold 11 is arranged on guide pillar 18; Described upset axle sleeve 12 is positioned in the upper guide post of guide pillar 18, described trip shaft 29 is arranged at inside upset axle sleeve 12, counterdie 14 is arranged on trip shaft 29, external mold 11 is arranged in template 10, core shooting mouth 13 is arranged at above counterdie 14, external mold 11, core shooting chamber 30 is arranged in counterdie 14, external mold 11, and the demoulding 15 is arranged at the downside of counterdie 14, and the bottom of the demoulding 15 is connected with return spring, push rod; Top turns cylinder 16 and is arranged at overturning frame 4, and upper end is connected with the downside of counterdie 14.
Described removal mechanism, comprises pickup bar 20, rotating cylinder 21, pickup guide rod cylinder 22, telescopic rail 27, guide wheel 24, pickup dish 25, pickup cylinder 26, pickup pawl 28; Pickup bar 20 is connected to below the frame 3 that shoots material, rotating cylinder 21 is arranged on pickup bar 20, pickup guide rod cylinder 22 is arranged at below rotating cylinder 21, telescopic rail 27 is arranged at pickup guide rod cylinder 22 side, guide wheel 24 is arranged on telescopic rail 27, pickup dish 25 is arranged at guide wheel 24 times, and pickup cylinder 26, pickup pawl 28 are arranged in pickup dish 25.
Described trip shaft 29 is provided with four;
Described external mold 11, counterdie 14 are provided with two pairs;
Described often paying in mould is provided with 13 two, core shooting mouth, 30 two, core shooting chamber.
Position, described core shooting chamber 30 is identical with the runner position of air injection machine.
Described control system, PLC machine structure is provided with in this full-automatic core shooter, its optimizer is provided with: penetrate sand, solidification, upset, fall after sand completing, turn back, die sinking program integration start, decline, the advance program integration of hold mode and removal mechanism start, and the swing offset after pickup and backform reset, hold mode resets, overturn reset routine merges and start.
The present invention adopts the two pairs of explosion core moulds be arranged on guide pillar 18 to penetrate simultaneously and makes runner core shooting four; Adopt the upset cylinder 5 be arranged on overturning frame 4, precoated sand uncured after noting sand in four core shooting mouths 13 can be emptied out simultaneously; Adopt and be arranged at the top turned on cylinder frame 17, top and turn cylinder 16 and connect the counterdie 14 that trip shaft 29 is arranged, the core shooting chamber 30 of two counterdies 14 can be made upward, convenient pickup simultaneously simultaneously; Adopt die sinking cylinder 6 act on external mold 11 top is turned after counterdie 14 on the downside of the demoulding 15 eject runner core; The employing pickup pawl 28 be arranged in pickup dish 25 can take out the runner core in four core shooting chambeies 30 simultaneously; Adopt the optimal control program of PLC in this full-automatic core shooter, core shooter and air injection machine are in step with; Adopt rotating cylinder 21 pairs of pickup dishes 25 that pickup bar 20 is arranged to carry out swing offset, make the runner core of taking-up put into one of this core shooter side and go out four automatic air injection machines, make production full-automatic, cost is low.

Claims (2)

1. energy one goes out a full-automatic core shooter of four, it is characterized in that: comprise core shooting mechanism, mould dumping gear, removal mechanism and control system;
Described core shooting mechanism, comprise on core shooter lathe (2) and be provided with the frame that shoots material (3), shoot material on frame (3) and be provided with hopper (1), core shooting cylinder (8), core shooting cylinder (8) is arranged with core shooting head (9), described in the frame (3) that shoots material be arranged with the pickup bar (20) of removal mechanism;
Described mould dumping gear, be included on core shooter lathe (2) and be provided with overturning frame (4), the side of overturning frame (4) is provided with upset cylinder (5), and opposite side is provided with upset bearing (19); The arranged outside of upset cylinder (5), upset bearing (19) has die sinking cylinder (6); The inner side of upset cylinder (5), upset bearing (19) is provided with location-plate (7), location-plate (7) is provided with guide pillar (18), the lower end of location-plate (7) is provided with top and turns cylinder frame (17); Upset axle sleeve (12) is positioned with in the upper guide post of described guide pillar (18), described upset axle sleeve (12) both sides guide pillar (18) is provided with template (10), template (10) is provided with external mold (11); Upset axle sleeve (12) is provided with trip shaft (29), trip shaft (29) is provided with counterdie (14), external mold (11), counterdie (14) are provided with core shooting mouth (13), and counterdie (14) is arranged with demoulding head (15), top turns cylinder (16); Core shooting chamber (30) is provided with in described external mold (11), counterdie (14);
Described removal mechanism, comprise on pickup bar (20) and be provided with rotating cylinder (21), rotating cylinder (21) is provided with pickup guide rod cylinder (22), pickup guide rod cylinder (22) is provided with pickup telescopic rail (27), telescopic rail (27) is provided with guide wheel (24), guide wheel (24) is arranged with pickup dish (25), is provided with pickup cylinder (26), pickup pawl (28) in pickup dish (25);
Described external mold (11), counterdie (14) are provided with two pairs;
Described often paying in mould is provided with (13) two, core shooting mouth, (30) two, core shooting chamber;
Described core shooting chamber (30) position is identical with the runner position of air injection machine;
Described control system, is provided with PLC machine structure and optimizer in this full-automatic core shooter.
2. a kind of energy one according to claim 1 goes out the full-automatic core shooter of four, it is characterized in that, optimizer in this full-automatic core shooter is provided with: penetrate sand, solidification, upset, fall after sand completing, turn back, die sinking program integration start, decline, the advance program integration of hold mode and removal mechanism start, and the swing offset after pickup and backform reset, hold mode resets, overturn reset routine merges and start.
CN201510681259.1A 2015-10-15 2015-10-15 A kind of energy one goes out four full-automatic core shooter Active CN105149526B (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510681259.1A CN105149526B (en) 2015-10-15 2015-10-15 A kind of energy one goes out four full-automatic core shooter

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CN105149526B CN105149526B (en) 2017-03-08

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364023A (en) * 2015-12-22 2016-03-02 镇江久通电子科技有限公司 Core shooter used in foundry industry
CN107282895A (en) * 2017-07-14 2017-10-24 常州工学院 A kind of automatic coring transhipment control method of core shooter based on PLC

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5887639A (en) * 1995-10-27 1999-03-30 Sintokogio, Ltd. Method and apparatus for manufacturing gas-hardened molds
CN103192036A (en) * 2013-04-24 2013-07-10 无锡市蠡湖铸业有限公司 Fully-automatic disk core shooter
CN204413073U (en) * 2014-12-24 2015-06-24 河北欧耐机械模具有限公司 Double shell core machine
CN104772438A (en) * 2014-01-15 2015-07-15 天津中联金属制品有限公司 Fully automatic core shooter

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5887639A (en) * 1995-10-27 1999-03-30 Sintokogio, Ltd. Method and apparatus for manufacturing gas-hardened molds
CN103192036A (en) * 2013-04-24 2013-07-10 无锡市蠡湖铸业有限公司 Fully-automatic disk core shooter
CN104772438A (en) * 2014-01-15 2015-07-15 天津中联金属制品有限公司 Fully automatic core shooter
CN204413073U (en) * 2014-12-24 2015-06-24 河北欧耐机械模具有限公司 Double shell core machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105364023A (en) * 2015-12-22 2016-03-02 镇江久通电子科技有限公司 Core shooter used in foundry industry
CN107282895A (en) * 2017-07-14 2017-10-24 常州工学院 A kind of automatic coring transhipment control method of core shooter based on PLC
CN107282895B (en) * 2017-07-14 2019-01-25 常州工学院 A kind of automatic coring of core shooter based on PLC transports control method

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SE01 Entry into force of request for substantive examination
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GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20170828

Address after: Room 312, room 1302, No. three, Jimei Avenue, Jimei District, Fujian, Xiamen

Patentee after: Xiamen Chengxin Technology Service Co., Ltd.

Address before: 214073 Jiangsu City, Wuxi Province, South Long District Sunshine City Garden B District, No. 306, No. 1

Patentee before: Wuxi setting sun health Science and Technology Ltd.

TR01 Transfer of patent right
CB03 Change of inventor or designer information

Inventor after: Dai Jie

Inventor before: Shao Hong

CB03 Change of inventor or designer information
TR01 Transfer of patent right

Effective date of registration: 20171220

Address after: The second chemical plant of Ma Zhuang village, Qingshan spring town, Jiawang District, Xuzhou City, Jiangsu

Patentee after: Xuzhou Sanhe Machinery Parts Co., Ltd.

Address before: Room 312, room 1302, No. three, Jimei Avenue, Jimei District, Fujian, Xiamen

Patentee before: Xiamen Chengxin Technology Service Co., Ltd.

TR01 Transfer of patent right