CN105149367A - High-carbon steel wire drawing online temperature monitoring method - Google Patents
High-carbon steel wire drawing online temperature monitoring method Download PDFInfo
- Publication number
- CN105149367A CN105149367A CN201510699168.0A CN201510699168A CN105149367A CN 105149367 A CN105149367 A CN 105149367A CN 201510699168 A CN201510699168 A CN 201510699168A CN 105149367 A CN105149367 A CN 105149367A
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- CN
- China
- Prior art keywords
- wire drawing
- steel wire
- drawing machine
- temperature
- monitoring method
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Metal Extraction Processes (AREA)
Abstract
Provided is a high-carbon steel wire drawing online temperature monitoring method. An infrared thermometer is installed on one side of a wire drawing machine fixing mold box. A probe of the infrared thermometer is aligned with a steel wire at the bottom of a reel of a wire drawing machine and displays and feeds back measured temperature values through a main operation table, and the wire drawing machine automatically gives an alarm and stops when the temperature of the steel wire exceeds the set temperature in the steel wire drawing process. It is avoided that workers need to frequently stop the wire drawing machine and detect control points, and production quality and efficiency of products are improved.
Description
Technical field
The present invention relates to a kind of high-carbon steel wire drawing on-line temperature monitoring method, belong to metallic article processing technique field.
Background technology
High-performance steel wire and goods not only require enough intensity, also require good anti-fatigue performance and high lumber recovery.Drawing is as the first time cold-drawn large deformation process of steel wire, and determine the performance of steel wire, research shows, in drawing process, deformation resistance is very large, therefore because material deformation will produce a large amount of heats in this process.According to document, drawing process about has 90% mechanical work to change heat into.So, produce the transient temperature rise that heat causes because of deformation and friction and just not only can not ignore, even likely become the key factor of impact and limit product quality and production efficiency.Particularly when producing large gauge, high tensile steel wire goods as prestress wire, bridge cable, mining machinery rope, because deflection is comparatively large and how to be out of shape under DRY SLIDING, temperature rise phenomenon is particularly serious, therefore by controlling temperature, promote steel wire poker characteristic, and improve production operational availability.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of high-carbon steel wire drawing on-line temperature monitoring method is provided, solve the online temperature measurement technology problem of high-carbon steel wire drawing.
Technical scheme of the present invention is: by fixing installation infrared line temperature measurer on diaphragm capsule side at wire drawing machine, and be connected with master operating station, rule of thumb and state of arts the maximum temperature of every reel is set on master operating station, when wire drawing machine starts, infrared thermometer is started working, and is transferred on master operating station by measuring tempeature, along with the carrying out of steel wire drawing, the measuring tempeature of steel wire raises gradually, when reaching certain as-drawn, and temperature constant.Along with drawing is constantly carried out in process, when the temperature of arbitrary reel exceedes set temperature, wire drawing machine automatic alarm stops, thus realizes monitoring the surface temperature of steel wire in steel wire drawing process, judges in its drawing process, whether water-cooled, lubricating status, compression ratio etc. meet technological requirement.At this moment operating personnel can check that whether reel water-cooled, diaphragm capsule water-cooled be normal immediately; Steel wire lubricates whether coking; Between forward and backward reel, whether Partial shrinkage rate is within the scope of technology controlling and process; Whether wire drawing die there is the phenomenons such as damage.
The beneficial effect of employing technique scheme is: carry out effective monitoring to steel wire poker surface quality, guarantee drawing process continuity, improve the quality of products.
Detailed description of the invention
Below high-carbon steel wire drawing on-line temperature monitoring method of the present invention is described in further detail:
The present invention is by fixing diaphragm capsule side installation infrared line temperature measurer at wire drawing machine, infrared thermometry instrument probe is aimed at steel wire bottom reel, and measuring tempeature value is undertaken showing and feeding back by master operating station, when in steel wire drawing process, wire temperature increases to over set temperature, wire drawing machine automatic alarm stops.After wire drawing machine is due to temperature alarming automatic stopping, operating personnel can check lubrication, water-cooled, Partial shrinkage rate etc. immediately whether in control range; The present invention needs to clear up in time to infrared thermometry instrument probe, prevents lubricant dust covering surfaces, and be provided with protective device around infrared thermometer, damages probe after preventing steel wire fracture.Whole wire drawing machine adopts protective cover to protect, and avoids artificial inspection in continuous flow procedure not in place, causes the inhomogeneities of Steel Wire Surface poker; Avoid frequent parking checking control point simultaneously, improve production quality and production operational availability.
Claims (1)
1. a high-carbon steel wire drawing on-line temperature monitoring method, it is characterized in that: fix diaphragm capsule side installation infrared line temperature measurer at wire drawing machine, infrared thermometry instrument probe is aimed at steel wire bottom drawing block, and measuring tempeature value is undertaken showing and feeding back by master operating station, when in steel wire drawing process, wire temperature increases to over set temperature, wire drawing machine automatic alarm stops.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699168.0A CN105149367A (en) | 2015-10-26 | 2015-10-26 | High-carbon steel wire drawing online temperature monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510699168.0A CN105149367A (en) | 2015-10-26 | 2015-10-26 | High-carbon steel wire drawing online temperature monitoring method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105149367A true CN105149367A (en) | 2015-12-16 |
Family
ID=54790571
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510699168.0A Pending CN105149367A (en) | 2015-10-26 | 2015-10-26 | High-carbon steel wire drawing online temperature monitoring method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105149367A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122375A (en) * | 2020-09-04 | 2020-12-25 | 贵州航天南海科技有限责任公司 | Method and device for monitoring temperature of steel wire in high-speed operation of wire drawing machine |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2772664Y (en) * | 2005-02-05 | 2006-04-19 | 贵州航天南海机电有限公司 | Wire-stacking synchronous automatic speed controller of drum |
| CN201311603Y (en) * | 2008-12-09 | 2009-09-16 | 邵汉增 | On-line temperature monitoring and warning device |
| CN101623711A (en) * | 2008-07-08 | 2010-01-13 | 王严岩 | High-speed wire-drawing processing method and device thereof |
| CN201476882U (en) * | 2009-07-30 | 2010-05-19 | 奥盛新材料股份有限公司 | Steelwire temperature detection device in steel stranded wire drawing process |
| JP2013022606A (en) * | 2011-07-19 | 2013-02-04 | Tokusen Kogyo Co Ltd | Kiln temperature measuring device for wire drawing machine and kiln temperature control system for the same |
| CN104445917A (en) * | 2014-12-04 | 2015-03-25 | 中天科技光纤有限公司 | Automatic control system and control method for production temperature of optical fiber |
| CN104950944A (en) * | 2015-06-23 | 2015-09-30 | 天津市旭辉恒远塑料包装有限公司 | Temperature control system of wire drawing machine |
-
2015
- 2015-10-26 CN CN201510699168.0A patent/CN105149367A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2772664Y (en) * | 2005-02-05 | 2006-04-19 | 贵州航天南海机电有限公司 | Wire-stacking synchronous automatic speed controller of drum |
| CN101623711A (en) * | 2008-07-08 | 2010-01-13 | 王严岩 | High-speed wire-drawing processing method and device thereof |
| CN201311603Y (en) * | 2008-12-09 | 2009-09-16 | 邵汉增 | On-line temperature monitoring and warning device |
| CN201476882U (en) * | 2009-07-30 | 2010-05-19 | 奥盛新材料股份有限公司 | Steelwire temperature detection device in steel stranded wire drawing process |
| JP2013022606A (en) * | 2011-07-19 | 2013-02-04 | Tokusen Kogyo Co Ltd | Kiln temperature measuring device for wire drawing machine and kiln temperature control system for the same |
| CN104445917A (en) * | 2014-12-04 | 2015-03-25 | 中天科技光纤有限公司 | Automatic control system and control method for production temperature of optical fiber |
| CN104950944A (en) * | 2015-06-23 | 2015-09-30 | 天津市旭辉恒远塑料包装有限公司 | Temperature control system of wire drawing machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122375A (en) * | 2020-09-04 | 2020-12-25 | 贵州航天南海科技有限责任公司 | Method and device for monitoring temperature of steel wire in high-speed operation of wire drawing machine |
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| C06 | Publication | ||
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151216 |
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| WD01 | Invention patent application deemed withdrawn after publication |