A kind of energy-saving and emission-reduction self-cleaning type filter
The present invention to be application number be 2013103420005 divisional application.
Technical field:
The present invention relates to a kind of energy-saving and emission-reduction self-cleaning type filter.
Background technology:
Self-cleaning type filter has because of it advantages such as filtering continuity, flow are large, the regeneration of filter core automatically cleaning, is used widely in industries such as iron and steel, power station, water conservancy, chemical industry, environmental protection, pharmacy.
Existing self-cleaning type filter all by extra power, need make automatically cleaning parts produce action, receives blowdown to cartridge surface, and water amount of blowdown consumption is large, operating cost is high, especially needs extra power, add maintenance maintenance cost, also make device structure complicated.
Summary of the invention:
For overcoming the defect of prior art, the object of the present invention is to provide a kind of without the need to additionaling power, novel energy-conserving emission reduction filter.Connected by internal pipeline or end, filter interior direction of flow is changed, realize the transmission of pressure, thus make clean pipe produce rotation, move back and forth, the trumpet type of clean tube end is utilized to receive mouth, the trapped substance of cartridge surface is received, blowdown, reach the object in clean filter element filtering face.
Technical solution problem of the present invention adopts following technical scheme:
A kind of energy-saving and emission-reduction self-cleaning type filter, it comprises:
The cylindrical shell be tightly connected successively, soiling solution surge drum and hydraulic cylinder, tubular Inner filtering surface filter core is provided with in described cylinder lumen, and the charging aperture communicated with the inner chamber of described Inner filtering surface filter core is provided with in one end of described cylindrical shell, the other end of cylindrical shell is provided with liquid outlet, and described liquid outlet communicates with the cylinder lumen of Inner filtering surface filter core outside;
Setting can around own axis with described Inner filtering surface filter core and the coaxial clean pipe of hydraulic cylinder, be provided with trumpet type at the inner chamber of described Inner filtering surface filter core and receive mouth, described in receive mouth to be threaded with the end of described clean pipe is L-shaped; The other end of described clean pipe is closed and is connected with piston, and the inner chamber of described hydraulic cylinder is divided into fluid cavity sealed against one another and air chamber by described piston, described air chamber and extraneous normal open;
Being provided with in the inner chamber of described soiling solution surge drum with described clean pipe is the blowdown steel pipe that cross is communicated with, and the two ends of described blowdown steel pipe are bend pipe towards the opposite;
Described soiling solution surge drum is provided with blow-off pipe and sewage draining valve, and the fluid cavity of described hydraulic cylinder is communicated with by the blow-off pipe of bypass pipe with described soiling solution surge drum;
Described charging aperture and described liquid outlet are respectively equipped with the pressure gauge be connected with differential pressure controller, and described differential pressure controller is electrically connected with described sewage draining valve.
A kind of energy-saving and emission-reduction self-cleaning type filter, it comprises:
The cylindrical shell be tightly connected successively, soiling solution surge drum and hydraulic cylinder, the outer filtering surface filter core of tubular is provided with in described cylinder lumen, and be respectively equipped with charging aperture and liquid outlet at the two ends of described cylindrical shell, described liquid outlet communicates with the inner chamber of described outer filtering surface filter core, and described charging aperture communicates with the cylinder lumen of described outer filtering surface filter core outside;
The clean pipe assembly connected and composed by straight-tube portion and bent tube section is set, the straight-tube portion of described clean pipe assembly and described outer filtering surface filter core and the coaxial and clean pipe assembly of hydraulic cylinder can rotate around the axis of its straight-tube portion, be provided with at the inner chamber of described cylindrical shell the trumpet type being threaded in described bent tube section end and receive mouth, described trumpet type receives the large mouth of mouth towards the filtering surface of described outer filtering surface filter core; The endcapped of the straight-tube portion of described clean pipe assembly is also connected with piston, and the inner chamber of described hydraulic cylinder is divided into fluid cavity sealed against one another and air chamber by described piston, described air chamber and extraneous normal open;
Being provided with in the inner chamber of described soiling solution surge drum with the straight-tube portion of described clean pipe assembly is the blowdown steel pipe that cross is communicated with, and the two ends of described blowdown steel pipe are bend pipe towards the opposite;
Described soiling solution surge drum is provided with blow-off pipe and sewage draining valve, and the fluid cavity of described hydraulic cylinder is communicated with by the blow-off pipe of bypass pipe with described soiling solution surge drum;
Described charging aperture and described liquid outlet are respectively equipped with the pressure gauge be connected with differential pressure controller, and described differential pressure controller is electrically connected with described sewage draining valve.
Compared with the prior art, beneficial effect of the present invention is embodied in:
The present invention, by the connection of therein structure and pipeline or cut-off, does not need extra power, realizes the automatically cleaning of filtering surface, have energy-saving and emission-reduction, operating cost is low, water loss is few, the advantage such as compact conformation.Need the industries such as continuous filtration, automated cleaning filter core, large discharge to have significant advantage in iron and steel, power station, water conservancy, chemical industry, environmental protection, pharmacy etc.
Accompanying drawing illustrates:
Fig. 1 is the overall structure schematic diagram that the present invention adopts separately interior filtering surface filter core; Fig. 2 is the overall structure schematic diagram that the present invention adopts separately outer filtering surface filter core; Fig. 3 is the overall structure schematic diagram of filtering surface filter core in use in conjunction of the present invention, outer filtering surface filter core; Fig. 4 is the A portion enlarged drawing of Fig. 3; Fig. 5 is the structural representation of clean pipe assembly in Fig. 3; Fig. 6 is that the B-B of blowdown steel pipe in Fig. 5 is to sectional view.
Number in the figure: 1 cylindrical shell, 2 soiling solution surge drums, 3 hydraulic cylinders, filtering surface filter core in 4,5 charging apertures, 6 liquid outlets, 7 clean pipes, 8 receive mouth, 9 pistons, 10 fluid cavitys, 11 air chambers, 12 blowdown steel pipes, 13 sewage draining valves, 14 bypass pipes, 15 differential pressure controllers, 16 clean pipe assemblies, 161 straight-tube portions, 162 bent tube sections, 17 outer filtering surface filter cores, 18 blow-off pipes, 19 piping filters, 20 trapped substances.
Below by way of detailed description of the invention, and the invention will be further described by reference to the accompanying drawings.
Detailed description of the invention:
Embodiment 1: see Fig. 1,3,6, the present embodiment energy-saving and emission-reduction self-cleaning type filter, it comprises:
The cylindrical shell 1 be tightly connected successively from top to bottom, soiling solution surge drum 2 and hydraulic cylinder 3, tubular Inner filtering surface filter core 4 is provided with in cylinder lumen, and the charging aperture 5 communicated with the inner chamber of Inner filtering surface filter core is provided with in one end of cylindrical shell, the other end of cylindrical shell is provided with liquid outlet 6, and liquid outlet 6 communicates with the cylinder lumen of Inner filtering surface filter core outside.
Setting can around the clean pipe 7 of own axis, clean pipe and Inner filtering surface filter core and hydraulic cylinder coaxial, be provided with trumpet type at the inner chamber of Inner filtering surface filter core and receive mouth 8, receive mouth 8 to be threaded with the end of clean pipe is L-shaped; The other end of clean pipe 7 is closed and is connected with piston 9, and the inner chamber of hydraulic cylinder 3 is divided into fluid cavity 10 sealed against one another and air chamber 11 by piston, this air chamber 11 and extraneous normal open.
Be provided with the blowdown steel pipe 12 be communicated with in cross with clean pipe 7 in the inner chamber of soiling solution surge drum 2, the two ends of blowdown steel pipe are bend pipe towards the opposite; Soiling solution surge drum 2 is provided with blow-off pipe 18 and sewage draining valve 13, and the fluid cavity 10 of hydraulic cylinder is communicated with the blow-off pipe 18 of soiling solution surge drum by bypass pipe 14; Charging aperture 5 and liquid outlet 6 are respectively equipped with the pressure gauge be connected with differential pressure controller 15, and differential pressure controller 15 is electrically connected with sewage draining valve 13.
Embodiment 2: see Fig. 2-6, another structure of energy-saving and emission-reduction self-cleaning type filter, it comprises:
The cylindrical shell 1 be tightly connected successively from bottom to up, soiling solution surge drum 2 and hydraulic cylinder 3, the outer filtering surface filter core 17 of tubular is provided with in cylinder lumen, and be respectively equipped with charging aperture 5 and liquid outlet 6 at the two ends of cylindrical shell, liquid outlet communicates with the inner chamber of outer filtering surface filter core 17, and charging aperture 5 communicates with the cylinder lumen of outer filtering surface filter core 17 outside.
The clean pipe assembly 16 connected and composed by straight-tube portion 161 and bent tube section 162 is set, the straight-tube portion 161 of clean pipe assembly and outer filtering surface filter core and hydraulic cylinder coaxial and clean pipe assembly and can rotate around the axis of its straight-tube portion, be provided with at the inner chamber of cylindrical shell 1 trumpet type being threaded in bent tube section 162 end and receive mouth 8, the filtering surface of the large mouth that trumpet type receives mouth filtering surface filter core toward the outside; Clean the endcapped of the straight-tube portion 161 of pipe assembly and be connected with piston 9, the inner chamber of hydraulic cylinder 3 is divided into fluid cavity 10 sealed against one another and air chamber 11 by piston, this air chamber and extraneous normal open.
Be provided with the blowdown steel pipe 12 be communicated with in cross with the straight-tube portion 161 of clean pipe assembly in the inner chamber of soiling solution surge drum 2, the two ends of blowdown steel pipe 12 are bend pipe towards the opposite; Soiling solution surge drum 2 is provided with blow-off pipe 18 and sewage draining valve 13, and the fluid cavity 10 of hydraulic cylinder is communicated with the blow-off pipe 18 of soiling solution surge drum by bypass pipe 14; Charging aperture 5 and liquid outlet 6 are respectively equipped with the pressure gauge be connected with differential pressure controller 15, and differential pressure controller 15 is electrically connected with sewage draining valve 13.
See Fig. 1,3,6, to adopt separately the filter of interior filtering surface filter core, operation principle of the present invention is set forth:
Critical component in this filter is that the trumpet type of clean pipe and its end that is threaded receives mouth, trumpet type receives the distance in mouth and filter element filtering face to pass through threaded adjustment, apart from time suitable, because receive mouth to be trumpet type, when having the fluid of pressure to pass through, it by face from large to small, flow velocity can become large, produce jet action, trapped substance 20 (filter cake) on filtering surface is poured in the steel pipe of center, import in soiling solution surge drum, in soiling solution surge drum, clean Guan Shangcheng cross is communicated with blowdown steel pipe, what the two ends of this steel pipe were equal to or slightly less than clean pipe by sectional area sum passes through sectional area, because blowdown steel pipe two ends are export bend pipe towards the opposite, under the promotion of outlet fluid, produce moment of torsion, so generation turning effort, clean pipe is rotated, trumpet type receives mouth to receive blowdown to filter element filtering face circumference.
The charging aperture 5 of cylindrical shell 1 is got the value of feed pressure P1, the liquid outlet 6 of cylindrical shell takes out the value of hydraulic coupling P2.This two value input differential pressure controller 15 carries out analyzing and processing, draws differential pressure value Δ P=P1-P2.When cartridge surface blocks, P2 value reduces, and differential pressure value Δ P can rise, when the differential reaches a set point, show that cartridge surface is blocked situation seriously, need to clear up blowdown, differential pressure controller 15 can send the signal of telecommunication, the sewage draining valve 13 in notice blowdown chamber needs to open, this valve (as magnetic valve) is understood this signal of perception and automatically opens, and inhales and has the blowdown liquid of trapped substance to discharge, simultaneously, the fluid of fluid cavity 10, by the bypass pipe 14 be communicated with it, also can flow out thereupon.At this moment, because clean pipe 7 still bears certain pressure (feed pressure) in cylindrical shell, this pressure acts on the cross section of the blind end of clean pipe, creates thrust, promotes clean pipe and overcomes resistance, move bottom hydraulic cylinder.And air chamber 11 and extraneous normal open, can air be sucked.Meanwhile, clean pipe 7 still rotates under blowdown steel pipe 12 acts on.By rotating and the compound of downward two actions, clean pipe receive mouth 8 trapped substance of whole filtering surface is received, blowdown is complete.After the trapped substance of cartridge surface is eliminated, pressure reduction is eliminated, and differential pressure controller sends the signal of telecommunication again, and the sewage draining valve 13 in blowdown chamber is closed automatically.But blowdown steel pipe 12 is still at discharge soiling solution, this soiling solution is because the valve closing of soiling solution surge drum, can not arrange outside machine, the fluid cavity 10 of hydraulic cylinder can only be flowed into through piping filter 19 by bypass pipe, piping filter can filter out the trapped substance in blowdown liquid, in order to avoid produce wearing and tearing, blocking to piston.When this soiling solution enters the fluid cavity 10 of hydraulic cylinder, still with certain pressure, if disregard loss, substantially equal feed pressure.This pressure can produce impetus to piston, because the sectional area of piston area clean pipe in filter chamber, so under the promotion of this pressure, clean pipe can do reseting movement towards hydraulic cylinder air chamber direction, air chamber Exhaust Gas.Complete a circulation.The signal that the keying of the valve of soiling solution surge drum can be sent by above-mentioned differential pressure controller realizes, and also can be controlled by signals such as the pressure signal of liquid outlet or times.This filter can be vertical structure, also can be horizontal type structure.For ensureing that stroke is consistent, the filtering surface length of the length of fluid cavity 10, the length of soiling solution surge drum 2 inner chamber, interior filtering surface filter core/outer filtering surface filter core should keep equal.
Fig. 2 is the overall structure schematic diagram that the present invention adopts separately outer filtering surface filter core, and its operation principle is the same.
See Fig. 3, the figure shows the filter overall structure schematic diagram of filtering surface filter core in use in conjunction, outer filtering surface filter core.
The outer filtering surface filter core 17 that precision is low is contained on conveyor front barrel, generally makes coarse filtration.Charging aperture 5 is arranged on the front end of conveyor front barrel, is generally form of flanges, also can be other patterns such as clip, should bear the pressure of P1.Entered the filter chamber of conveyor front barrel by charging aperture with the fluid of foreign material, enter filter core inside by outer filtering surface filter core outer surface, thick foreign material are trapped within filter core outer surface, and form trapped substance 20, the fluid containing thin foreign material enters next chamber.
The interior filtering surface filter core 4 that precision is high is contained on rear cylinder body, and general essence of doing is considered.Liquid outlet 6 is arranged on the rear end of rear cylinder body, is generally form of flanges, also can be other patterns such as clip, should bear the pressure of P2.The interface of interior filtering surface filter core 4 and the orifice of outer filtering surface filter core 17, the fluid containing thin foreign material after the process of outer filtering surface filter core coarse filtration enters into the center of interior filtering surface filter core 4, after the screen pack essence on in-core surface is filtered after filtration, thin foreign material are also trapped, form trapped substance, fluid is from inside to outside outside liquid outlet discharge machine, and this fluid reaches processing requirements.