CN105141088A - Weftless tape tension device for binding wind generator bearing chamber - Google Patents
Weftless tape tension device for binding wind generator bearing chamber Download PDFInfo
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- CN105141088A CN105141088A CN201510524837.0A CN201510524837A CN105141088A CN 105141088 A CN105141088 A CN 105141088A CN 201510524837 A CN201510524837 A CN 201510524837A CN 105141088 A CN105141088 A CN 105141088A
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Abstract
The invention particularly discloses a weftless tape tension device for binding a wind generator bearing chamber, and aims at solving the problems that an existing weftless tape for binding the wind generator bearing chamber is serious in waste, low in binding efficiency and large in tension detection error, and affects the binding quality. A weftless tape reel, a count input wheel, a transition wheel, a tension wheel and a strain wheel are arranged at the left side of a tension support; a counter is arranged at the center of the count input wheel; a tension sleeve sleeves the right side of the tension wheel; a tension gland is fixed at the right end of the tension sleeve; an asbestos brake pad is fixed at the right side of a tension shaft; a brake disc and a pressure spring ring are sequentially arranged at the right side of the asbestos brake pad; a tension spring is arranged between the brake disc and the pressure spring ring; an adjusting bolt is screwed at the center of the tension gland; a guide pin is arranged on the tension gland in a penetrating manner; a guide bolt is arranged on the tension sleeve in the penetrating manner; and a tension sensor is arranged at the center of the strain wheel. According to the weftless tape tension device, the targets of saving time and labor and saving insulating materials are achieved; the tension can be obtained by direct detection; and the measured data are relatively accurate.
Description
Technical field
The present invention relates to wind-driven generator tensioner, be specially a kind of bearing of wind power generator room colligation without latitude belt tension device.
Background technology
At present, the colligation of bearing of wind power generator room insulation operation is without latitude band, what adopt is that the termination colligation of locomotive engine rotor has come without latitude band special equipment, wind power bearing room has overall dimension little, colligation is without the narrow obvious difference of latitude bandwidth, and the colligation carrying out bearing chamber at its this special equipment, without the operation of latitude band, exists its special equipment power of motor large, thus to the running of bearing chamber colligation operation process middle-low load, kinetic energy is caused to be wasted; And bearing chamber colligation is without in latitude band operation process, its gauge requirement, adopts traditional-handwork method of measurement to control, causes wasting time and energy, and easily cause the waste of insulating material; Colligation simultaneously controls to be realized by magnetic powder clutched brake without latitude belt tension, its complex structure, causes taking up room greatly, and does not possess self-control condition.
Summary of the invention
In order to solve, existing bearing of wind power generator room colligation is serious without latitude band existence waste, colligation efficiency is low and the large problem affecting colligation quality of tension detect error, provides a kind of bearing of wind power generator room colligation without latitude belt tension device in the present invention.
The present invention adopts following technical scheme to realize: the colligation of bearing of wind power generator room is without latitude belt tension device, comprise the tension force bearing be fixed on lathe carriage, be provided with on the left of tension force bearing and take turns without latitude tep reel with without counting wheel for inputting, transition wheel, straining pulley and pulling force that latitude strap end portion is walked around successively, the center of counting wheel for inputting is connected with the power shaft through tension force bearing, and the right-hand member of power shaft is provided with the counter fixing with tension force bearing, the center of straining pulley is connected with the tension axis through tension force bearing, on the right side of tension axis, cover has the tensioning sleeve fixing with tension force bearing, the right-hand member of tensioning sleeve is fixed with tension force gland, and on the right side of tension axis, be fixed with the asbestos brake lining being positioned at tensioning sleeve, Limit Bearing is provided with between asbestos brake lining and tension force bearing, the brake disc be enclosed within tension axis is disposed with on the right side of asbestos brake lining, stage clip circle, tension spring is provided with between brake disc and stage clip circle, tension force gland center is screwed with the adjusting bolt contacted with stage clip circle, and guide finger tension force gland is installed with through stage clip circle, tensioning sleeve is installed with the guider screw inserted in brake disc groove, pulling force wheel center is installed with pulling force bearing pin, and the two ends of pulling force bearing pin are provided with pulling force support, and the below of pulling force support is provided with the pulling force supporting seat fixing with tension force bearing, is provided with the pulling force sensor be connected with both between pulling force supporting seat with pulling force support.
During work, bearing chamber is clamped on lathe chuck, tension force bearing is fixed on lathe middle carriage, motor-driven or the manual handle of operation lathe, saddle moves, interlock middle carriage with without latitude band colligation tensioner extremely suitable job position, tep reel is installed, draw without latitude band from tep reel, respectively by counting wheel for inputting, transition wheel, straining pulley, the wrapped paths such as pulling force wheel, and extend to bearing chamber to lashing location, when colligation starts, manually start around the rear tension of bearing chamber lashing location 1-2 circle without latitude band, start lathe chuck operating grip, bearing chamber rotates with chuck and strains and carries out colligation operation without latitude V belt translation, during counter mechanism work, wheel for inputting relies on without latitude V belt translation dynamic rotation, carries out counting display successively by power shaft sum counter, during tension mechanism work, produce tension force without frictional drive between latitude band and straining pulley contact-making surface, control transmitting torque and obtained by tension axis, asbestos brake lining, brake disc, tension spring, stage clip circle, tension force gland, adjusting bolt without latitude belt tension size successively, during tensile machine work, without latitude V belt translation successively by pulling force wheel, pulling force bearing pin and pulling force bracing frame, direct pull pulling force sensor, force value shown by sensor transmissions to digital displaying meter, be the tension value without latitude V belt translation, overcome existing bearing of wind power generator room colligation and have without latitude band that waste is serious, colligation efficiency is low and the large problem affecting colligation quality of tension detect error.
Reasonable in design of the present invention is reliable, adopt mechanical counter, need not manually measure, reach time saving and energy saving, save the object of insulating material, and adopt pulling force dynamometry, can obtain by direct-detection without latitude V belt translation tension value, measurement data is more accurate, the design of tension structure simultaneously has compact conformation, and mounting and adjusting is advantage easily.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the A-A cross-sectional schematic of Fig. 1;
Fig. 3 is the structural representation at straining pulley place in Fig. 1;
Fig. 4 is that the B of Fig. 1 is to rotation schematic diagram.
In figure: 1-tension force bearing, 2-is without latitude tep reel, and 3-counts wheel for inputting, 4-transition wheel, 5-straining pulley, 6-pulling force is taken turns, 7-power shaft, 8-counter, 9-tension axis, 10-tensioning sleeve, 11-tension force gland, 12-asbestos brake lining, 13-Limit Bearing, 14-brake disc, 15-stage clip circle, 16-tension spring, 17-adjusting bolt, 18-guide finger, 19-guider screw, 20-pulling force bearing pin, 21-pulling force support, 22-pulling force supporting seat, 23-pulling force sensor.
Embodiment
The colligation of bearing of wind power generator room, without latitude belt tension device, comprises the tension force bearing 1 be fixed on lathe carriage, be provided with on the left of tension force bearing 1 without latitude tep reel 2 and walk around successively without latitude strap end portion counting wheel for inputting 3, transition wheel 4, straining pulley 5 and pulling force wheel 6, the center of counting wheel for inputting 3 is connected with the power shaft 7 through tension force bearing 1, and the right-hand member of power shaft 7 is provided with the counter 8 fixing with tension force bearing 1, the center of straining pulley 5 is connected with the tension axis 9 through tension force bearing 1, on the right side of tension axis 9, cover has the tensioning sleeve 10 fixing with tension force bearing 1, the right-hand member of tensioning sleeve 10 is fixed with tension force gland 11, and on the right side of tension axis 9, be fixed with the asbestos brake lining 12 being positioned at tensioning sleeve 1, Limit Bearing 13 is provided with between asbestos brake lining 12 and tension force bearing 1, the brake disc 14 be enclosed within tension axis 9 is disposed with on the right side of asbestos brake lining 12, stage clip circle 15, tension spring 16 is provided with between brake disc 14 and stage clip circle 15, tension force gland 11 center is screwed with the adjusting bolt 17 contacted with stage clip circle 15, and the guide finger 18 tension force gland 11 is installed with through stage clip circle 15, tensioning sleeve 10 is installed with the guider screw 19 inserted in brake disc 14 groove, pulling force is taken turns 6 centers and is installed with pulling force bearing pin 20, the two ends of pulling force bearing pin 20 are provided with pulling force support 21, the below of pulling force support 21 is provided with the pulling force supporting seat 22 fixing with tension force bearing 1, is provided with the pulling force sensor 23 be connected with both between pulling force supporting seat 22 with pulling force support 21.
In specific implementation process, the quantity of transition wheel 4, straining pulley 5 is two, and brake disc 14 all has groove corresponding to right position with the adjacent side of stage clip circle 15, and tension spring is arranged in the groove of every about a pair correspondence; Corollary equipment adopts CW6163 engine lathe, and counter 8 adopts J250 type five mechanical prset counters, and digital displaying meter adopts XSB-1 force value display and control instrument.
Claims (1)
1. a bearing of wind power generator room colligation is without latitude belt tension device, it is characterized in that: comprise the tension force bearing (1) be fixed on lathe carriage, tension force bearing (1) left side is provided with takes turns (6) without latitude tep reel (2) and counting wheel for inputting (3), transition wheel (4), straining pulley (5) and the pulling force walked around successively without latitude strap end portion, the center of counting wheel for inputting (3) is connected with the power shaft (7) through tension force bearing (1), and the right-hand member of power shaft (7) is provided with the counter (8) fixing with tension force bearing (1), the center of straining pulley (5) is connected with the tension axis (9) through tension force bearing (1), tension axis (9) right side cover has the tensioning sleeve (10) fixing with tension force bearing (1), the right-hand member of tensioning sleeve (10) is fixed with tension force gland (11), and tension axis (9) right side is fixed with the asbestos brake lining (12) being positioned at tensioning sleeve (1), Limit Bearing (13) is provided with between asbestos brake lining (12) and tension force bearing (1), asbestos brake lining (12) right side is disposed with the brake disc (14) be enclosed within tension axis (9), stage clip circle (15), tension spring (16) is provided with between brake disc (14) and stage clip circle (15), tension force gland (11) center is screwed with the adjusting bolt (17) contacted with stage clip circle (15), and the guide finger (18) tension force gland (11) is installed with through stage clip circle (15), tensioning sleeve (10) is installed with the guider screw (19) inserted in brake disc (14) groove, pulling force wheel (6) center is installed with pulling force bearing pin (20), the two ends of pulling force bearing pin (20) are provided with pulling force support (21), the below of pulling force support (21) is provided with the pulling force supporting seat (22) fixing with tension force bearing (1), is provided with the pulling force sensor (23) be connected with both between pulling force supporting seat (22) with pulling force support (21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524837.0A CN105141088A (en) | 2015-08-25 | 2015-08-25 | Weftless tape tension device for binding wind generator bearing chamber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510524837.0A CN105141088A (en) | 2015-08-25 | 2015-08-25 | Weftless tape tension device for binding wind generator bearing chamber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105141088A true CN105141088A (en) | 2015-12-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510524837.0A Pending CN105141088A (en) | 2015-08-25 | 2015-08-25 | Weftless tape tension device for binding wind generator bearing chamber |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105141088A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105936345A (en) * | 2016-06-24 | 2016-09-14 | 西安盾安电气有限公司 | Tension box |
Citations (11)
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|---|---|---|---|---|
| CA544703A (en) * | 1957-08-13 | J. Karass Thomas | Weftless tape | |
| GB980331A (en) * | 1960-05-12 | 1965-01-13 | Shawinigan Resins Corp | Improvements in and relating to tapes |
| CN101425725A (en) * | 2008-12-05 | 2009-05-06 | 湘潭电机股份有限公司 | Weftless binder for motor rotor |
| CN102983686A (en) * | 2012-12-24 | 2013-03-20 | 哈尔滨电气动力装备有限公司 | Binding and fixing technology for end part of rotor in ultra-high-speed motor |
| CN103036373A (en) * | 2012-11-30 | 2013-04-10 | 上海电气电站设备有限公司 | Method for arranging non-weft band hoop on end portion of armature of brushless exciter |
| CN202897613U (en) * | 2012-10-12 | 2013-04-24 | 上海克睿互感器科技有限公司 | Tensioner for wrapping insulated rubber tape |
| CN203187215U (en) * | 2013-03-18 | 2013-09-11 | 扬州市杨永焊管设备厂 | Welded pipe unit outer burr wire winding device |
| CN103523589A (en) * | 2013-10-18 | 2014-01-22 | 无锡锡洲电磁线有限公司 | Lapped wire paying-off device |
| CN103587986A (en) * | 2013-10-22 | 2014-02-19 | 安徽锐铠机械有限公司 | Stored band adjusting device of armoring machine |
| CN203545357U (en) * | 2013-11-22 | 2014-04-16 | 王健 | Manual damper |
| CN203660812U (en) * | 2013-12-26 | 2014-06-18 | 西安盾安电气有限公司 | Motor wire winding tool |
-
2015
- 2015-08-25 CN CN201510524837.0A patent/CN105141088A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CA544703A (en) * | 1957-08-13 | J. Karass Thomas | Weftless tape | |
| GB980331A (en) * | 1960-05-12 | 1965-01-13 | Shawinigan Resins Corp | Improvements in and relating to tapes |
| CN101425725A (en) * | 2008-12-05 | 2009-05-06 | 湘潭电机股份有限公司 | Weftless binder for motor rotor |
| CN202897613U (en) * | 2012-10-12 | 2013-04-24 | 上海克睿互感器科技有限公司 | Tensioner for wrapping insulated rubber tape |
| CN103036373A (en) * | 2012-11-30 | 2013-04-10 | 上海电气电站设备有限公司 | Method for arranging non-weft band hoop on end portion of armature of brushless exciter |
| CN102983686A (en) * | 2012-12-24 | 2013-03-20 | 哈尔滨电气动力装备有限公司 | Binding and fixing technology for end part of rotor in ultra-high-speed motor |
| CN203187215U (en) * | 2013-03-18 | 2013-09-11 | 扬州市杨永焊管设备厂 | Welded pipe unit outer burr wire winding device |
| CN103523589A (en) * | 2013-10-18 | 2014-01-22 | 无锡锡洲电磁线有限公司 | Lapped wire paying-off device |
| CN103587986A (en) * | 2013-10-22 | 2014-02-19 | 安徽锐铠机械有限公司 | Stored band adjusting device of armoring machine |
| CN203545357U (en) * | 2013-11-22 | 2014-04-16 | 王健 | Manual damper |
| CN203660812U (en) * | 2013-12-26 | 2014-06-18 | 西安盾安电气有限公司 | Motor wire winding tool |
Non-Patent Citations (3)
| Title |
|---|
| 张力: "《复合材料汽车零部件设计制作及应用》", 31 March 2010 * |
| 沈阳电工专业设备研究所: "《电机和变压器制造专用设备》", 31 July 1987 * |
| 谢黎明: "《机械原理与设计》", 31 January 2015 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105936345A (en) * | 2016-06-24 | 2016-09-14 | 西安盾安电气有限公司 | Tension box |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information | ||
| CB02 | Change of applicant information |
Address after: 044500 Yongji City, Shanxi Province, the city of motor street, No. 18, No. Applicant after: CRRC YONGJI ELECTRIC CO., LTD. Address before: 044500 Yongji City, Shanxi Province, the city of motor street, No. 18, No. Applicant before: Yongji Xinshisu Motor Electrical Appliance Co., Ltd. |
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151209 |