CN105139923A - Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod - Google Patents
Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod Download PDFInfo
- Publication number
- CN105139923A CN105139923A CN201510603464.6A CN201510603464A CN105139923A CN 105139923 A CN105139923 A CN 105139923A CN 201510603464 A CN201510603464 A CN 201510603464A CN 105139923 A CN105139923 A CN 105139923A
- Authority
- CN
- China
- Prior art keywords
- conductive layer
- screened film
- conductor
- microns
- metallic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Insulated Conductors (AREA)
Abstract
The embodiment of the present invention discloses a shielding film used for a cable, a manufacturing method of the shielding film, and a manufacturing method of a wire rod. The shielding film comprises a first metal layer used for shielding the electromagnetic interference, and the first metal layer is used to cover the ecderon of a conductor of the cable and is equipped with a conductive layer. The conductive layer is equipped with a second metal layer used for cooperating with the conductive layer to shield, and the second metal layer is equipped with an insulating layer which cooperates with the ecderon of the conductor to enable the conductive layer and the first metal layer to be insulating with the conductor and the outside world. According to the embodiment of the present invention, a same or better effect can be realized by changing a conventional process of needing multiple wrapping and braiding operations into a process of just needing to wrap the shielding film once, thereby reducing the consumption of the raw materials substantially, and reducing the production cost. Because of the reduction of technologies, the production efficiency also can be improved substantially, and the equipment investment is reduced. In addition, the processes, such as an electroplate process, etc., are not needed, so that an environment is not polluted.
Description
Technical field
The present invention relates to wire rod and manufacture field, be specifically related to the manufacture method of a kind of screened film for cable and manufacture method and wire rod.
Background technology
There is the cable production industry of signal transmssion line and/or power delivery, in order to reduce impedance, decay, anti-stop signal interference and in order to prevent the loss of running off during internal transmission, usually can add screen to wire rod and carry out shielding processing.
In order to address this problem, prior art, what need to use minimum two-layer or shielding material and least twice manufacturing procedure to carry out in layer is coated, namely completing generation conductor and covering outer rear on conductor outside surfaces, first need coated one deck wheat to draw aluminium foil, then draw the enterprising row metal braid of aluminium foil in wheat, and according to shielding requirements, need to carry out once above coated braiding, namely one deck wheat draws one or more layers wire sheathing of aluminium foil, to reach the coverage rate of demand.
But, adopt the mode of this shielding, owing to needing once above coated braiding process, need to consume a large amount of raw material, invest a large amount of equipment for braiding, cause production cost greatly to improve, and the operations such as plating are needed due to wire sheathing, larger to the pollution of environment.
Summary of the invention
Embodiments provide the manufacture method of a kind of screened film for cable and manufacture method and wire rod, can make when the shielding processing of wire rod, only need once coatedly just can solve shielding problem, thus reduce raw material in a large number, reduce to produce and rise this, and due to without the need to wire sheathing, therefore without the need to investing the process such as braiding apparatus and plating, environmentally safe.
In view of this, embodiment of the present invention first aspect is provided for the screened film of cable, can comprise: for shield electromagnetic interference and the first metal layer as medium, the first metal layer is for covering the outer of the conductor of cable, the first metal layer is provided with conductive layer, conductive layer is provided with and coordinates conductive layer to carry out the second metal level of shielding, the second metal level be provided with coordinate conductor outer be caught conductive layer, the first metal layer and the second metal level respectively with the insulating barrier of conductor and external insulation.
In conjunction with first aspect, in the first possible implementation of first aspect, conductive layer comprises the metallic of anisotropy conduction and the hybrid resin of bearing metal particle, and the ratio that metallic accounts for the quality of conductive layer is 5% to 90%.
In conjunction with the first possible implementation of first aspect, in the implementation that the second of first aspect is possible, the thickness of conductive layer is 5 microns to 200 microns.
In conjunction with the first possible implementation of first aspect, in the third possible implementation of first aspect, the metallic of anisotropy conduction comprises the metallic that among gold, silver, copper, nickel and aluminium, at least one is formed.
Any one among the implementation possible in conjunction with the second of the first possible implementation of first aspect, first aspect, first aspect and the third possible implementation of first aspect, in the 4th kind of possible implementation of first aspect, the thickness of described second metal level is 0.2 micron to 10 microns.
In conjunction with the 4th kind of possible implementation of first aspect, in the 5th kind of possible implementation of first aspect, the thickness of the first metal layer is 10 microns to 100 microns.
In conjunction with the 5th kind of possible implementation of first aspect, in the 6th kind of possible implementation of first aspect, the first metal layer and the second metal level are the metallic film that among gold, silver, copper, nickel and aluminium, at least one is formed.
Any one among the implementation possible in conjunction with the second of the first possible implementation of first aspect, first aspect, first aspect and the third possible implementation of first aspect, in the 7th kind of possible implementation of first aspect, insulating barrier is hybrid resin, and the thickness of insulating barrier is 5 microns to 500 microns.
In conjunction with the 7th kind of possible implementation of first aspect, in the 8th kind of possible implementation of first aspect, the one side that the first metal layer is not relative with conductive layer is also provided with the diaphragm that thickness is 10 microns to 100 microns;
And/or,
The one side that insulating barrier is not relative with conductive layer is also provided with the diaphragm that thickness is 10 microns to 100 microns.
Embodiment of the present invention second aspect also provides a kind of manufacture method of screened film, can comprise:
Generate the outer by upper the first metal layer of the conductor for covering cable;
Evaporation or coating comprise the conductive layer of metallic and hybrid resin on the first metal layer;
Generate the second metal level on the electrically conductive;
Spray applied insulation on the second metal level.
In conjunction with second aspect, in the first possible implementation of second aspect, the metallic in conductive layer is the metallic of anisotropy conduction, and in conductive layer, metallic accounts for the ratio of the quality of conductive layer is 5% to 90%.
In conjunction with second aspect, in the implementation that the second of second aspect is possible, method also can comprise:
The one side that the first metal layer is not relative with conductive layer arranges diaphragm;
And/or,
The one side that insulating barrier is not relative with conductive layer arranges diaphragm.
The embodiment of the present invention third aspect also provides a kind of manufacture method of wire rod, can comprise:
Generate the conductor being used for power delivery and/or Signal transmissions;
The outer surface of conductor covers the outer quilt of conductor for insulating and protect;
Conductor outer by be wound around or the screened film of coated band shape, screened film is the screened film in aforementioned schemes;
Screened film covers or does not cover for the outer quilt insulated and protect.
In conjunction with the third aspect, in the first possible implementation of the third aspect, be specially by the screened film of upper winding or coated band shape outside:
Conductor outer by adopt wheat to draw aluminium foil wrapping machine to be wound around or the screened film of the coated band shape of coating machine.
As can be seen from the above technical solutions, the embodiment of the present invention has the following advantages: the screened film in the embodiment of the present invention comprise be located at conductor outer by the first metal layer is set, this the first metal layer can be used as first time shielding and the medium as assist with cable, then cover one deck conductive layer on the first metal layer, then can one deck second metal level be set on this conductive layer again, conductive layer is the electromagnetic wave producing electromagnetic interference to be reflected by the surface at conductive layer on the one hand in conjunction with the effect of the second metal level, thus eliminate a part of electromagnetic energy, entering on the other hand electromagnetic wave in conductive layer in the conductive layer can decay rapidly in transmitting procedure, namely electromagnetic energy absorb by conductor, thus eliminate electromagnetic interference by the mode absorbing and reflect, be equivalent to second layer shielding, and conductive layer also can coordinate the second metal level to be derived rapidly by the electric current in conductive layer, finally a layer insulating is set on the second metal level, this insulating barrier can coordinate the outer of conductor to be caught conductive layer, the first metal layer and the second metal level are relative to conductor and extraneous be insulation, therefore by existing needs repeatedly the process of coated braiding become and only need once coated screened film can reach same or better effect, thus greatly reduce raw-material consumption, thus reduction production cost, due to the minimizing of technique, especially the process of the very low braiding of efficiency is removed, can also greatly enhance productivity and the investment of equipment, in addition due to without the need to operations such as plating, can not to environment.
Term " first ", " second ", " the 3rd " " 4th " etc. (if existence) in specification of the present invention and claims and above-mentioned accompanying drawing are for distinguishing similar object, and need not be used for describing specific order or precedence.The embodiments described herein should be appreciated that the data used like this can be exchanged in the appropriate case, so that can be implemented with the order except the content except here diagram or description.In addition, term " comprises " and " having " and their any distortion, intention is to cover not exclusive comprising, such as, contain those steps or module that the process of series of steps or module, method, system, product or equipment is not necessarily limited to clearly list, but can comprise clearly do not list or for intrinsic other step of these processes, method, product or equipment or module.
Refer to Fig. 1, Fig. 1 is the structural representation of the screened film of the embodiment of the present invention, as Fig. 1 and shown, one embodiment of the present of invention provide a kind of screened film for cable, this screened film 1 can comprise: for shield electromagnetic interference and the first metal layer 11 as medium, the first metal layer is for covering the outer by 2 of the conductor 3 of cable, the first metal layer 11 is provided with conductive layer 12, conductive layer 12 is provided with and coordinates conductive layer 12 to carry out the second metal level 13 shielded, conductive layer 12 is provided with and coordinates the outer of conductor 3 to be made conductive layer 12 by 2, the first metal layer 11 and the second metal level 13 respectively with the insulating barrier 14 of conductor and external insulation.
It should be noted that, this first metal layer 11 can be used as the medium of power delivery and/or Signal transmissions in assist with cable.
Can find out, this screened film is actual is be formed by stacking by four-layer structure, the electromagnetic membrane finally formed seems it is still skim structure in appearance, can be cut to the banded screened film of various different in width according to application demand, to be adapted to the wire rod of different demand.
Therefore, screened film 1 in the embodiment of the present invention comprises to be located at the outer of conductor 3 to arrange the first metal layer 11 on 2, this the first metal layer 11 can be used as first time shielding and as medium, then cover one deck conductive layer 12 on the first metal layer, then can one deck second metal level be set on conductive layer again, conductive layer is the electromagnetic wave producing electromagnetic interference to be reflected by the surface at conductive layer on the one hand in conjunction with the effect of the second metal level, thus eliminate a part of electromagnetic energy, entering on the other hand electromagnetic wave in conductive layer in the conductive layer can decay rapidly in transmitting procedure, namely electromagnetic energy absorb by conductor, thus eliminate electromagnetic interference by the mode absorbing and reflect, thus eliminate interference, be equivalent to second layer shielding, and conductive layer also can coordinate the second metal level to be derived rapidly by the electric current in conductive layer, finally a layer insulating 14 is set on the second metal level, this insulating barrier 14 can coordinate the outer of conductor 3 to be made conductive layer 12 by 2, the first metal layer 11 and the second metal level 13 are relative to conductor 3 and extraneous be insulation, therefore by existing needs repeatedly the process of coated braiding become and only need once coated screened film can reach same or better effect, thus greatly reduce raw-material consumption, thus reduction production cost, due to the minimizing of technique, especially the process of the very low braiding of efficiency is removed, can also greatly enhance productivity, in addition due to without the need to operations such as plating, can not to environment.
As optionally, conductive layer 12 comprises the metallic of anisotropy conduction and the hybrid resin of bearing metal particle, and the ratio that metallic accounts for the quality of conductive layer is 5% to 90%.
Be understandable that, this conductive layer 12 is owing to adopting the metallic of anisotropy conduction, namely the conductive capability of this metallic in all directions is all not identical, the direction that conductive capability as metallic is herein strong can be perpendicular to the direction of conductive layer 12, therefore this conductive layer 12 needs cooperation second metal level 13 that the electric current in conductive layer 12 can be made to derive along the direction of this conductive layer 12, thus elimination electromagnetic interference, be equivalent to form one deck screen outward at conductor, stop and absorb electric wire oneself with extraneous produce electromagnetic wave.
It should be noted that, hybrid resin in this conductive layer 12 is got by the mixing of various kinds of resin material, hybrid resin in this conductive layer 12 is for fixing metal particle on the one hand, also be the carrier as metallic on the other hand, wherein, the ratio that metallic accounts for the quality of conductive layer 12 is 5% to 90%, present two aspects of this quality ratio variant, the first is different according to the difference of the metallic used, density due to different metal element is not identical, and the size of metallic is substantially identical size, therefore the quality ratio that in conductive layer 12, the metallic of same volume mark accounts for conductive layer 12 is different, the metallic that density is large can take can take under same volume more, it two is, because the demand of the performance of electromagnetic shielding is not identical, such as require higher capability of electromagnetic shielding, then metallic account for the ratio of the quality of conductive layer 12 will be higher, what reflect is exactly that distance between metallic in conductor layer 12 becomes nearer, electric conductivity is better, make the faster of electromagnetic wave attenuation, , the second metal level 13 derived current intensity can be coordinated larger, and when the requirement of capability of electromagnetic shielding is not very high, metallic accounts for the ratio of the quality of conductive layer 12 will be lower, distance between metallic can be farther, electric conductivity weakens relatively, electromagnetic wave attenuation speed is relatively slow, and the speed of derived current is slower, can derived current intensity less, therefore, the ratio of the quality of the conductive layer that the metallic in this conductive layer 12 takies can adjust according to demand, but not in prior art, during capability of electromagnetic shielding as better in needs, coated braiding is carried out repeatedly with regard to needs, thus waste lot of materials and to due to a large amount of wire netting pollution on the environment problems, and because repeatedly coated braiding can make the flexibility of wire rod itself become non-constant, manyly require flexibility good and the good wire rod of capability of electromagnetic shielding adopts the mode of coated braiding to realize, and adopt the electromagnetic membrane of this programme, because thickness is very thin, it itself is also flexible material, can not impact the flexibility of wire rod, specifically adjust according to actual conditions, do not limit.
As optionally, the thickness of conductive layer 12 is 5 microns to 200 microns.
It should be noted that, the thickness affecting conductive layer 12 mainly contains two kinds of factors, the diameter of the wire rod that the first is coated is different, thickness is not identical, such as thinner wire rod, it is thinner that the thickness of conductive layer 12 can do, and for the thicker wire rod of diameter, in order to ensure the reliability of wire rod, need thicker to conductive layer 12 need to do thicker, it two is can thickness is different according to the difference of the electric conductivity of demand, the wire rod that demand electric conductivity is strong can adopt the conductive layer 12 that thickness is larger, thus electric conductivity is also stronger, relative, the wire rod that electric conductivity demand is less and higher to wire rod softness requirements, then can select the conductive layer 12 that Thickness Ratio is less, specifically adjust according to actual conditions, do not limit.
As optionally, the metallic of anisotropy conduction comprises the metallic that among gold, silver, copper, nickel and aluminium, at least one is formed.
It should be noted that choosing of metallic can choose the metallic that conductive capability is stronger, can accomplish to be issued to identical electric conductivity in the situation that the ratio of metallic quality is relatively little; As chosen the one among the stronger gold, silver of conductive capability, copper, nickel and aluminium, certainly, also another mode can be adopted, namely metallic is skin is the coat of metal that conductive capability is strong, the metal that internal layer selects electric conductivity weak compared with the coat of metal, certainly need to change metal and the strong metal of conductive capability has good associativity, can reach to be better than and adopt the metal metallic selected of internal layer completely, specifically choose and can determine according to the requirement of the wire rod of the restriction of production cost and production.
As optionally, the thickness of the second metal level 13 is 0.2 micron to 10 microns.
Be understandable that: the thickness of the second metal level 13 is thickness according to conductive layer 12 and fixed, it can be linear relationship that the thickness of the second metal level 13 and the thickness of conductive layer 12 are arranged, and namely the thickness of the second metal level 13 increases along with the thickness increase of conductive layer 12.
As optionally, the thickness of the first metal layer 11 is 10 microns to 100 microns.
Be understandable that, the thickness of this first metal layer is wire rod according to different-diameter and fixed, gauge or diameter of wire is larger, the larger the first metal layer of thickness 11 can be chosen, gauge or diameter of wire is less, the less the first metal layer of thickness 11 can be chosen, different from the difference of actual wire rod, specifically do not limit.
As optionally, the first metal layer 11 and the second metal level 13 are the metallic film that among gold, silver, copper, nickel and aluminium, at least one is formed.
Be understandable that, due to needs conduct first time screen and as medium, therefore its electric conductivity is also important, therefore the material of this first metal layer 11 needs to choose from the stronger metal of electric conductivity, as selected the one among gold, silver, copper, nickel and aluminium, second metal level 13 is as because coordinating with conductive layer 12, also can select the one among gold, silver, copper, nickel and aluminium, certain the first metal layer 11 and the second metal level 13 also can adopt the alloy of at least two kinds among this several metal.
As optionally, insulating barrier 14 is hybrid resin, and the thickness of insulating barrier 14 is 5 microns to 500 microns.
It should be noted that, this insulating barrier 14 1 aspect is as insulating material, make the first metal layer 11, second metal level 13 and conductive layer 12 all and external insulation, can be used as the means regulating wire rod flexibility on the other hand, as wire rod requires as time harder, that then the thickness of this insulating barrier 14 can be done is larger, thus make the hardness of wire rod higher, time as comparatively soft in wire rod requirement, as long as when ensureing insulation effect, insulating barrier 14 can be done as far as possible thin thus minimum degree can affect the pliability of wire rod.
As optionally, the one side that the first metal layer 11 is not relative with conductive layer 12 is also provided with the diaphragm 15 that thickness is 10 microns to 100 microns;
And/or,
The one side that insulating barrier 14 is not relative with conductive layer 12 is also provided with the diaphragm 15 that thickness is 10 microns to 100 microns.
Be appreciated that and be, because screened film 1 is after production completes, be not use immediately, therefore need to protect it, a kind of feasible method adds layer protecting film 15 in the superiors of screened film 1 or orlop, then when reeling screened film 1, the side with protective layer is wound on outside, thus before use screened film 1, enough protections can be carried out to it, simultaneously diaphragm 15 can certainly be all set in the superiors of screened film and orlop, thus the carrying out of screened film 1 is more comprehensively protected, diaphragm can be different according to the thickness of screened film 1 itself, time as thicker in screened film 1, diaphragm 15 can be relatively thicker, when screened film 1 is thinner, it is thinner that diaphragm 15 can do.
As from the foregoing, the thickness 10 microns to 100 microns of the first metal layer 11 in the embodiment of the present invention, the thickness of conductive layer 5 microns to 200 microns, and the thickness of insulating barrier is 5 microns to 500 microns, therefore the thickness of screened film 1 is between 20.2 microns to 810 microns, thus the wire rod of most classification on the market can be covered, meet its demand for capability of electromagnetic shielding.At the thickness 10 microns to 100 microns in conjunction with upper and lower two-layer diaphragm 15, thus the maximum ga(u)ge of embodiment of the present invention product is 1000 microns, minimum thickness, when only having layer protecting film 15, is 30.2 microns.
The screened film 1 of the embodiment of the present invention can extensively answer all kinds of needs of the aspects such as electric power, communication and Signal transmissions to carry out the electric wire shielded.
Fig. 2 is that of the screened film of the embodiment of the present invention implements illustration, as shown in Figure 2, the longitudinal section view of the wire rod produced for adopting the screened film 1 of the embodiment of the present invention, it is followed successively by conductor 3 from inside to outside, outer by 2, the first metal layer 11, conductive layer 12, second metal level 13 insulating barrier 14 and outer by 2, wherein the first metal layer 11, conductive layer 12, second metal level 13 and insulating barrier 14 are electromagnetic membrane 1, can find out, repeatedly cover wheat relative to prior art draw aluminium foil and arrange wire sheathing, greatly can reduce production cost and the equipment investment of wire rod, and greatly reduce wire production due to plating pollution on the environment.
Above the screened film 1 of the embodiment of the present invention is introduced, below the manufacture method of the screened film of the embodiment of the present invention is introduced, refer to Fig. 3, Fig. 3 is that of the manufacture method of the screened film of the embodiment of the present invention implements illustration, and this manufacture method can comprise:
301, the outer by upper the first metal layer of the conductor for covering cable is generated.
Wherein, the demand of the wire rod first can applied according to specific needs generates the first metal layer of demand thickness, and this first metal layer can be used as first time shielding.
It should be noted that, when generating the first metal layer, also can a laminar substrate can be first set under the first metal layer in advance, the first metal layer is generated on the substrate, thus obtain the higher the first metal layer of quality, be easy between this substrate and the first metal layer depart from simultaneously.
302, evaporation or coating comprise the conductive layer of metallic and hybrid resin on the first metal layer.
Wherein, after the first metal layer completes, can will comprise the conductive layer of metallic and hybrid resin by the mode of evaporation or coating, the thickness of this conductive layer is determined by the demand of wire rod, wherein, hybrid resin is mixed by multiple different resin material.
It should be noted that, adopt the mode of evaporation or coating, the conductive layer that containing metal particle and hybrid resin can be made to be formed is evenly distributed on the first metal layer, thus which can just can the conductive layer of acquiring demand thickness by carrying out the condition of evaporation adjusting, thus the quality of the conductive layer not only formed is higher, and the efficiency forming conductive layer is also higher.
303, the second metal level is generated on the electrically conductive.
Wherein, in order to complete second layer screen, need to generate the second metal level coordinated with conductive layer on the electrically conductive.
304, spray applied insulation on the second metal level.
After the making completing the second metal level, just by mode spray applied insulation on the second metal level of spraying, the thickness of this insulating barrier is determined by insulation property on the one hand, is also determined by the softness of wire rod on the other hand.
It should be noted that, insulating barrier adopts the mode of spraying to be, because spraying is a kind of mode of large-area even formation Rotating fields, can ensure the insulating barrier that formed not only on thickness evenly, and the quality of insulating barrier is also higher.
It should be noted that, the generation of the first metal layer and the second metal level can adopt various ways, such as, adopt founding, be then molded into the mode of demand thickness.
As can be seen here, adopt the manufacture method of the embodiment of the present invention, the demand of the wire rod first can applied according to specific needs generates the first metal layer of demand thickness, this the first metal layer can be used as first time shielding, the conductive layer of metallic and hybrid resin can will be comprised by the mode of evaporation or coating, after the making completing conductive layer, generate the second metal level on the electrically conductive, then just by mode spray applied insulation on the second metal level of spraying, thus it is accurate to produce thickness, the high-quality screened film of surface uniform.
As optionally, the metallic in conductive layer is the metallic of anisotropy conduction, and in conductive layer, metallic accounts for the ratio of the quality of conductive layer is 5% to 90%.
Be understandable that, this conductive layer is owing to adopting the metallic of anisotropy conduction, namely the conductive capability of this metallic in all directions is all not identical, the direction that the conductive capability of metallic is strong can be perpendicular to the direction of conductive layer, therefore the induced current that this conductive layer needs cooperation second metal level can make to produce in the conductive layer is derived along the direction of this conductive layer, thus elimination electromagnetic interference, be equivalent to form one deck screen outward at conductor, stop and absorb wire conductor self and the extraneous electromagnetic wave produced.
It should be noted that, hybrid resin in this conductive layer is got by the mixing of various kinds of resin material, hybrid resin in this conductive layer is for fixing metal particle on the one hand, also be the carrier as metallic on the other hand, present two aspects of this quality ratio variant, the first is different according to the difference of the metallic used, it two is, because the demand of the performance of electromagnetic shielding is not identical, wherein, the illustrating of this conductive layer can refer to embodiment illustrated in fig. 1 in explanation to conductive coating structure, repeat no more herein.
As optionally, this manufacture method also can comprise:
304, diaphragm is set in the one side that the first metal layer is not relative with conductive layer;
And/or,
305, diaphragm is set in the one side that insulating barrier is not relative with conductive layer.
Be appreciated that and be, because screened film is after production completes, be not use immediately, therefore need to protect it, a kind of feasible method adds layer protecting film in the superiors of screened film or orlop, then when reeling screened film, the side with protective layer is wound on outside, thus before use screened film, enough protections can be carried out to it, simultaneously in the superiors of screened film and orlop, all diaphragm can certainly be set, thus the carrying out of screened film is more comprehensively protected, diaphragm can be different according to the thickness of screened film itself, time as thicker in screened film, diaphragm can be relatively thicker, when screened film is thinner, it is thinner that diaphragm can do.
It should be noted that between step 304 and step 305, there is no absolute ordinal relation.
Above the manufacture method of the screened film of the embodiment of the present invention is introduced, below the manufacture method of the wire rod of the embodiment of the present invention is introduced.
Refer to Fig. 4, Fig. 4 is that of the manufacture method of the wire rod of the embodiment of the present invention implements illustration, and as shown in the figure, the embodiment of the present invention provides a kind of manufacture method of wire rod, and this manufacture method can comprise:
401, the conductor being used for power delivery and/or Signal transmissions is generated.
Wherein, when making cable, first generate the conductor being used for power delivery and/or Signal transmissions.
It should be noted that, this conductor can be the conductor for power delivery, also can be the conductor for Signal transmissions, also can be the conductor simultaneously for power delivery and Signal transmissions.
402, on the outer surface of conductor, cover the outer quilt of conductor for insulating and protect.
Wherein, after the conductor that completes, the outer quilt of conductor for insulating and protect can be covered on the outer surface of conductor.
403, conductor outer by be wound around or the screened film of coated band shape.
Wherein, this screened film is screened film embodiment illustrated in fig. 1, after being produced outside conductor, as shown in Figure 5, the screened film of this band shape can be coated on conductor by the mode be wound around outer upper, wherein, Fig. 5 is another enforcement illustration of the manufacture method of the wire rod of the embodiment of the present invention.
404, on screened film, cover the outer quilt of wire rod for insulating and protect.
Wherein, after screened film voluble wrapping completes, can cover the outer quilt of wire rod for insulating and protect on screened film, this wire rod is outer is exist as the outermost protective layer of wire rod.
It should be noted that; this screened film also can not cover the outer quilt of wire rod; wire rod is outer is depended on the protection demand of cable the need of covering; during as protection demand that part electric wire and cable are too harsh; can not cover wire rod outer by and directly adopt embodiment illustrated in fig. 1 in insulating barrier 14 as protective layer; such as the wire rod having equipment shell to protect of equipment inside; such as some cable or electric wire are for outdoor or more severe situation again; now need to cover the outer quilt of wire rod on the one hand as protective layer, reinforced insulation performance on the other hand.
Can find out, the manufacture method of the wire rod of the embodiment of the present invention is relative to the difference of the manufacture method of existing wire rod, the winding wheat of prior art draws aluminium foil and clad metal braid after being wound around, and coated braiding step may be carried out repeatedly, and embodiment of the present invention scheme only adopts step 403, namely conductor outer by to be wound around or the screened film of coated band shape can complete numerous and diverse step corresponding in prior art, the production efficiency of very big raising wire rod, and owing to having lacked wire sheathing, without the need to the braiding process of complexity, and without the need to plating, environmentally safe.
As optionally, step 403 is specially, described conductor outer by adopt wheat to draw aluminium foil wrapping machine to be wound around or the screened film of the coated band shape of coating machine.
Be understandable that, due to the structure that the screened film in the embodiment of the present invention is banded, and wheat draws aluminium foil itself to be also banded structure, in the manufacture method of therefore wire rod of the invention process, the wheat in the manufacture method of the wire rod of prior art can be adopted to draw aluminium foil wrapping machine or coating machine as being wound around or the equipment of coated screened film, thus can when reducing the production equipment of prior art, produce the product that identical even quality is more excellent, and because wire sheathing need of production uses special equipment, and this equipment to add cost higher, thus, the manufacture method of the wire rod of the embodiment of the present invention is when large-scale production wire rod, greatly can reduce the production cost of wire rod, simultaneously due to without the need to wire sheathing, thus the metal material of production braiding is also without the need to carrying out, thus the while of saving raw-material in a large number, the pollution to environment can also be eliminated.
It should be noted that, a Tai Maila aluminium foil winding or coating machine need outfit tens to the braiding machine of hundreds of platform braided metal braid in the prior art, equipment cost is high, and take up room too large too much due to equipment, and adopt embodiment of the present invention scheme, then due to without the need to weaving process, therefore the expenditure of equipment cost greatly reduces, and taking up room of equipment also declines greatly.
Here is the performance test example of the wire rod adopting the screened film of the embodiment of the present invention and the manufacture method of wire rod to produce.
Such as, for the test of the HDMI wire material of the screened film of the employing embodiment of the present invention, refer to Fig. 6 and Fig. 7, Fig. 6 is the performance test figure of the HDMI wire material of the screened film adopting the embodiment of the present invention, wherein, CLK, D0, D1 and D2 are all by test, Fig. 7 is the eye pattern of the HDMI wire material of the screened film adopting the embodiment of the present invention, this HDMI wire material adopts the standard of HDMI1.4 to carry out making, but as can be seen from this eye pattern, adopt the wire rod of the HDMI1.4 standard of the screened film of the embodiment of the present invention can easily pass through the test of HDMI2.0 standard.
Again such as, for the test of six class netting twines of the screened film of the employing embodiment of the present invention, refer to Fig. 8, Fig. 8 is the performance test figure of six class netting twines of the screened film adopting the embodiment of the present invention, can find out and adopt six class netting twines of the screened film of the embodiment of the present invention can easily pass through corresponding test from this Fig. 8.
Except the test of above-mentioned classification, all kinds of wire rods adopting the screened film of the embodiment of the present invention to make also have a lot, and all can easily pass through the test of the standard of corresponding wire rod, as space is limited, will not enumerate.As can be seen from above-mentioned test data, the screened film of the embodiment of the present invention, due to the characteristic of its high-quality and low cost, has wide market prospects.
Those skilled in the art can be well understood to, and for convenience and simplicity of description, the system of foregoing description, the specific works process of device and unit, with reference to the corresponding process in preceding method embodiment, can not repeat them here.
In several embodiments that the application provides, should be understood that, disclosed system, apparatus and method, can realize by another way.Such as, device embodiment described above is only schematic, such as, the division of described unit, be only a kind of logic function to divide, actual can have other dividing mode when realizing, such as multiple unit or assembly can in conjunction with or another system can be integrated into, or some features can be ignored, or do not perform.Another point, shown or discussed coupling each other or direct-coupling or communication connection can be by some interfaces, and the indirect coupling of device or unit or communication connection can be electrical, machinery or other form.
The described unit illustrated as separating component or can may not be and physically separates, and the parts as unit display can be or may not be physical location, namely can be positioned at a place, or also can be distributed in multiple network element.Some or all of unit wherein can be selected according to the actual needs to realize the object of the present embodiment scheme.
In addition, each functional unit in each embodiment of the present invention can be integrated in a processing unit, also can be that the independent physics of unit exists, also can two or more unit in a unit integrated.Above-mentioned integrated unit both can adopt the form of hardware to realize, and the form of SFU software functional unit also can be adopted to realize.
If described integrated unit using the form of SFU software functional unit realize and as independently production marketing or use time, can be stored in a computer read/write memory medium.Based on such understanding, the part that technical scheme of the present invention contributes to prior art in essence in other words or all or part of of this technical scheme can embody with the form of software product, this computer software product is stored in a storage medium, comprising some instructions in order to make a computer equipment (can be personal computer, server, or the network equipment etc.) perform all or part of step of method described in each embodiment of the present invention.And aforesaid storage medium comprises: USB flash disk, portable hard drive, read-only memory (ROM, Read-OnlyMemory), random access memory (RAM, RandomAccessMemory), magnetic disc or CD etc. various can be program code stored medium.
The above, above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment to invention has been detailed description, those of ordinary skill in the art is to be understood that: it still can be modified to the technical scheme described in foregoing embodiments, or carries out equivalent replacement to wherein portion of techniques feature; And these amendments or replacement, do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of the screened film of the embodiment of the present invention;
Fig. 2 is that of the screened film of the embodiment of the present invention implements illustration;
Fig. 3 is that of the manufacture method of the screened film of the embodiment of the present invention implements illustration;
Fig. 4 is that of the manufacture method of the wire rod of the embodiment of the present invention implements illustration;
Fig. 5 is another enforcement illustration of the manufacture method of the wire rod of the embodiment of the present invention;
Fig. 6 is the performance test figure of the HDMI wire material of the screened film adopting the embodiment of the present invention;
Fig. 7 is the eye pattern of the HDMI wire material of the screened film adopting the embodiment of the present invention;
Fig. 8 is the performance test figure of six class netting twines of the screened film adopting the embodiment of the present invention.
Embodiment
Embodiments provide the manufacture method of a kind of screened film for cable and manufacture method and wire rod, can make when the shielding processing of wire rod, only need once coatedly just can solve shielding problem, thus reduce raw material in a large number, reduce to produce and rise this, and due to without the need to wire sheathing, therefore without the need to processes such as plating, environmentally safe.
The present invention program is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is only the embodiment of a part of the present invention, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, should belong to the scope of protection of the invention.
Below be described in detail respectively.
Claims (14)
1. the screened film for cable, it is characterized in that, comprise for shield electromagnetic interference and the first metal layer as medium, described the first metal layer is for covering the outer of the conductor of cable, described the first metal layer is provided with conductive layer, described conductive layer is provided with and coordinates described conductive layer to carry out the second metal level of shielding, described second metal level be provided with coordinate described conductor outer be caught described conductive layer, described the first metal layer and described second metal level respectively with the insulating barrier of described conductor and external insulation.
2. the screened film for cable according to claim 1, it is characterized in that: described conductive layer comprises the metallic of anisotropy conduction and the hybrid resin of the described metallic of carrying, and the ratio that described metallic accounts for the quality of described conductive layer is 5% to 90%.
3. the screened film for cable according to claim 2, is characterized in that: the thickness of described conductive layer is 5 microns to 200 microns.
4. the screened film for cable according to claim 2, is characterized in that: the metallic of described anisotropy conduction comprises the metallic that among gold, silver, copper, nickel and aluminium, at least one is formed.
5. the screened film for cable according to any one of claim 1 to 4, is characterized in that: the thickness of described second metal level is 0.2 micron to 10 microns.
6. the screened film for cable according to claim 5, is characterized in that: the thickness of described the first metal layer is 10 microns to 100 microns.
7. the screened film for cable according to claim 6, is characterized in that: described the first metal layer and described second metal level are the metallic film that among gold, silver, copper, nickel and aluminium, at least one is formed.
8. the screened film for cable according to Claims 1-4, is characterized in that: described insulating barrier is hybrid resin, and the thickness of described insulating barrier is 5 microns to 500 microns.
9. the screened film for cable according to claim 8, is characterized in that: the one side that described the first metal layer is not relative with described conductive layer is also provided with the diaphragm that thickness is 10 microns to 100 microns;
And/or,
The one side that described insulating barrier is not relative with described conductive layer is also provided with the diaphragm that thickness is 10 microns to 100 microns.
10. a manufacture method for screened film, is characterized in that, comprising:
Generate the outer by upper the first metal layer of the conductor for covering cable;
On described the first metal layer, evaporation or coating comprise the conductive layer of metallic and hybrid resin;
Described conductive layer generates the second metal level;
Spray applied insulation on described second metal level.
The manufacture method of 11. screened films according to claim 10, is characterized in that, the metallic in described conductive layer is the metallic of anisotropy conduction, and in described conductive layer, metallic accounts for the ratio of the quality of described conductive layer is 5% to 90%.
The manufacture method of 12. screened films according to claim 10, is characterized in that, described method also comprises:
The one side that described the first metal layer is not relative with described conductive layer arranges diaphragm;
And/or,
The one side that described insulating barrier is not relative with described conductive layer arranges diaphragm.
The manufacture method of 13. 1 kinds of wire rods, comprising:
Generate the conductor being used for power delivery and/or Signal transmissions;
The outer surface of described conductor covers the outer quilt of conductor for insulating and protect;
Described conductor outer by be wound around or the screened film of coated band shape, the screened film of described screened film according to any one of claim 1 to 9;
Described screened film covers or does not cover the outer quilt of wire rod for insulating and protect.
The manufacture method of 14. wire rods according to claim 13, is characterized in that, described described outer by to be wound around or the screened film of coated band shape is specially:
Described conductor outer by adopt wheat to draw aluminium foil wrapping machine to be wound around or the screened film of the coated band shape of coating machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510603464.6A CN105139923A (en) | 2015-09-21 | 2015-09-21 | Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510603464.6A CN105139923A (en) | 2015-09-21 | 2015-09-21 | Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105139923A true CN105139923A (en) | 2015-12-09 |
Family
ID=54725239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510603464.6A Pending CN105139923A (en) | 2015-09-21 | 2015-09-21 | Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105139923A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531344A (en) * | 2016-12-26 | 2017-03-22 | 南昌联能科技有限公司 | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod |
| CN106531311A (en) * | 2016-12-26 | 2017-03-22 | 南昌联能科技有限公司 | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod |
| CN106710690A (en) * | 2016-12-26 | 2017-05-24 | 南昌联能科技有限公司 | Electromagnetic shielding film for cables, manufacturing method of electromagnetic shielding film and manufacturing method of cables |
| CN110311277A (en) * | 2019-07-22 | 2019-10-08 | 南昌联能科技有限公司 | A kind of method of connection cables and connector and the cable being connect with connector |
| WO2022104933A1 (en) * | 2020-11-23 | 2022-05-27 | 南昌联能科技有限公司 | Shielding film, method for preparing shielding film, and cable |
| WO2024078563A1 (en) * | 2022-10-14 | 2024-04-18 | 长春捷翼汽车科技股份有限公司 | Novel cable having shielding structure |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101896058A (en) * | 2009-05-22 | 2010-11-24 | 索尼爱立信移动通信日本株式会社 | Electromagnetic shielding method and electromagnetic shielding film |
| CN102047777A (en) * | 2008-05-30 | 2011-05-04 | 大自达电线股份有限公司 | Electromagnetic-wave shielding material, and printed-wiring board |
| CN202150302U (en) * | 2011-08-03 | 2012-02-22 | 天津亿鑫通科技股份有限公司 | Anti-electromagnetic interference shielded cable |
| JP2015109449A (en) * | 2011-11-24 | 2015-06-11 | タツタ電線株式会社 | Shield film, shield print circuit board, and shield film manufacturing method |
| CN205038983U (en) * | 2015-09-21 | 2016-02-17 | 杨天纬 | A screened film for cable |
-
2015
- 2015-09-21 CN CN201510603464.6A patent/CN105139923A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102047777A (en) * | 2008-05-30 | 2011-05-04 | 大自达电线股份有限公司 | Electromagnetic-wave shielding material, and printed-wiring board |
| CN101896058A (en) * | 2009-05-22 | 2010-11-24 | 索尼爱立信移动通信日本株式会社 | Electromagnetic shielding method and electromagnetic shielding film |
| CN202150302U (en) * | 2011-08-03 | 2012-02-22 | 天津亿鑫通科技股份有限公司 | Anti-electromagnetic interference shielded cable |
| JP2015109449A (en) * | 2011-11-24 | 2015-06-11 | タツタ電線株式会社 | Shield film, shield print circuit board, and shield film manufacturing method |
| CN205038983U (en) * | 2015-09-21 | 2016-02-17 | 杨天纬 | A screened film for cable |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106531344A (en) * | 2016-12-26 | 2017-03-22 | 南昌联能科技有限公司 | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod |
| CN106531311A (en) * | 2016-12-26 | 2017-03-22 | 南昌联能科技有限公司 | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod |
| CN106710690A (en) * | 2016-12-26 | 2017-05-24 | 南昌联能科技有限公司 | Electromagnetic shielding film for cables, manufacturing method of electromagnetic shielding film and manufacturing method of cables |
| CN110311277A (en) * | 2019-07-22 | 2019-10-08 | 南昌联能科技有限公司 | A kind of method of connection cables and connector and the cable being connect with connector |
| WO2022104933A1 (en) * | 2020-11-23 | 2022-05-27 | 南昌联能科技有限公司 | Shielding film, method for preparing shielding film, and cable |
| WO2024078563A1 (en) * | 2022-10-14 | 2024-04-18 | 长春捷翼汽车科技股份有限公司 | Novel cable having shielding structure |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105139923A (en) | Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod | |
| CN105139922A (en) | Shielding film used for cable, manufacturing method of shielding film, and manufacturing method of wire rod | |
| CN101174494B (en) | Cable and manufacturing method thereof | |
| CN106952678B (en) | A kind of electromagnetic shielding film for cable | |
| CN106531344A (en) | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod | |
| CN205038983U (en) | A screened film for cable | |
| CN107464602A (en) | A kind of film body for shielding electromagnetism | |
| JP2018152282A (en) | Respectively shielded twisted pair cable and production method thereof | |
| CN205388911U (en) | A screened film for cable | |
| CN106531311A (en) | Electromagnetic shielding film for cable, manufacturing method for electromagnetic shielding film and manufacturing method for wire rod | |
| CN107578846A (en) | A kind of cable with electromagnetic shielding | |
| CN211350155U (en) | Shielding film of cable | |
| CN106710690A (en) | Electromagnetic shielding film for cables, manufacturing method of electromagnetic shielding film and manufacturing method of cables | |
| CN209461210U (en) | A kind of light-duty naked armour cable | |
| US10856457B2 (en) | Electromagnetic shielding film for cable | |
| CN102623092B (en) | Flat type anti-interference data cable | |
| CN202839038U (en) | Cable against NEMP (nuclear electro-magnetic pulse) | |
| CN112469260B (en) | Shielding film, preparation method of shielding film and cable | |
| CN211578425U (en) | Anti-interference connecting cable | |
| CN111050536B (en) | Shielding film of cable and method for connecting cable and connector | |
| CN206961561U (en) | A kind of electromagnetic shielding film for cable | |
| CN206961560U (en) | A kind of electromagnetic shielding film for cable | |
| CN207541967U (en) | A kind of electromagnetic shielding film for cable | |
| CN206584750U (en) | A kind of electromagnetic shielding film for cable | |
| CN208589295U (en) | A kind of high shielding coaxial cable |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170227 Address after: 330000 Jiangxi city of Nanchang Province, Nanchang high tech Industrial Development Zone, No. 699 Jiangxi road of energy saving low carbon Park Building No. 8 Applicant after: The Nanchang science and Technology Co., Ltd. Address before: Taipei City, Taiwan, China Applicant before: Yang Tianwei Applicant before: Huang Longrui Applicant before: Zhao Xiaobing |
|
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20151209 |
|
| RJ01 | Rejection of invention patent application after publication |