CN105134768A - Maintenance-free dry running slewing bearing structure for sun tracking - Google Patents

Maintenance-free dry running slewing bearing structure for sun tracking Download PDF

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Publication number
CN105134768A
CN105134768A CN201510529213.8A CN201510529213A CN105134768A CN 105134768 A CN105134768 A CN 105134768A CN 201510529213 A CN201510529213 A CN 201510529213A CN 105134768 A CN105134768 A CN 105134768A
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China
Prior art keywords
worm
worm screw
gland
maintenance
slide bush
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CN201510529213.8A
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Chinese (zh)
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CN105134768B (en
Inventor
黄忠
张旭东
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Cheng Du Zhong Shun Science And Technology Development Co ltd
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SICHUAN ZSUN SOLAR ENERGY DEVELOPMENT CO LTD
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Publication of CN105134768A publication Critical patent/CN105134768A/en
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  • Sliding-Contact Bearings (AREA)
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Abstract

The invention discloses a maintenance-free dry running slewing bearing structure for sun tracking. The maintenance-free dry running slewing bearing structure for sun tracking comprises a shell, a drive motor as well as a worm and a worm gear which are arranged in the shell and mutually engaged, wherein a left gland and a right gland are arranged on the shell corresponding to the two ends of the worm; a left stepped slide bush and a right stepped slide bush which are manufactured from an engineering plastic are arranged between the left gland and the worm, and between the right gland and the worm respectively; the left stepped slide bush and the right stepped slide bush are in close fit with the corresponding left gland and right gland respectively to form an integrated structure; the inner walls of the left stepped slide bush and the right stepped slide bush are bonded with the worm, and the worm is capable of rotating relative to the left stepped slide bush and the right stepped slide bush; and a composite layer is injected on a thread surface of the worm or the worm gear by virtue of the engineering plastic. According to the maintenance-free dry running slewing bearing structure for sun tracking disclosed by the invention, a maintenance-free dry running design is carried out on a slewing bearing for sun tracking through analysis for the running modes of a sun tracker and by combining the features of modern engineering plastics and composite technologies, so that the slewing bearing thoroughly gets rid of the problem of lubrication failure, and the long-time reliable running of the slewing bearing is ensured.

Description

A kind of maintenance-free dry for solar tracking runs pivoting support structure
Technical field
The invention belongs to solar energy tracking technical field, particularly a kind of maintenance-free dry for solar tracking runs pivoting support structure.
Background technique
At present, pivoting support structure is widely used in solar energy tracking field, as illustrated in fig. 1 and 2, drive motor 2 drives worm screw 3 to rotate, and worm screw 3 drives turbine rotation, and worm screw is fixed with housing 1 by the tapered roller bearing 8 being arranged on its two ends, to limit axis and the radial motion of worm screw, and only retain rotation, thus realize relatively rotating relation between housing and turbine, finally reach the object driving solar elements to aim at the sun.
Lubrication must be had in worm screw and turbine and tapered roller bearing in said structure, usual employing grease lubrication, because this structure place to use is all in more remote open air, environment is more severe, it is very inconvenient to safeguard, add the effect of the physical environment such as sleet, dust storm, lubricating grease generally will lose efficacy in 3 to 5 years, thus caused equipment failure.
Summary of the invention
The object of the invention is to: for above-mentioned Problems existing, provide a kind of maintenance-free dry for solar tracking broken down because of lubrication failure that can thoroughly solve to run pivoting support structure.
Technological scheme of the present invention is achieved in that a kind of maintenance-free dry for solar tracking runs pivoting support structure, comprise housing, drive motor and being arranged in housing and intermeshing worm screw and turbine, described worm screw is connected with drive motor clutch end, the housing that described worm screw two ends are corresponding is provided with a left side, right gland, it is characterized in that: on a described left side, the left side that engineering plastics manufacture is respectively arranged with between right gland and worm screw, right step type sliding shaft sleeve, a described left side, right step type sliding shaft sleeve respectively with a corresponding left side, right gland drive fit forms overall structure, a described left side, inwall and the worm screw of right step type sliding shaft sleeve are fitted, and described worm screw can relative to a left side, right step type sliding shaft sleeve rotates, a described left side, right gland is by a left side, right step type sliding shaft sleeve is pressed on ledge structure place corresponding to worm screw two end part, engineering plastics are adopted to be injected with composite bed at the flank of thread of described worm screw or turbine.
Maintenance-free dry for solar tracking of the present invention runs pivoting support structure, and it is outside described left and right step type sliding shaft sleeve, be respectively arranged with sealing configuration between worm screw and left and right gland.
The present invention is by the analysis to sun tracker operating mode, simultaneously in conjunction with the feature of modern project plastics and complex technique, maintenance-free dry operating energy loss has been done to the pivoting support for solar tracking, make it thoroughly to have broken away from the puzzlement of lubrication failure, ensure its operation reliably and with long-term, single worm structure of this design can be used for low tracking accuracy requirement, and twin worm structure can be used for high precision tracking.
Accompanying drawing explanation
Fig. 1 is the structural representation of existing pivoting support.
Fig. 2 is A-A sectional view in Fig. 1.
Fig. 3 is structural representation of the present invention.
Mark in figure: 1 is housing, and 2 is drive motor, and 3 is worm screw, and 4a is left gland, and 4b is right gland, and 5a is left step type sliding shaft sleeve, and 5b is right step type sliding shaft sleeve, and 6 is ledge structure, and 7 is sealing configuration, and 8 is tapered roller bearing.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
In order to make object of the present invention, technological scheme and advantage clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
As shown in Figure 3, a kind of maintenance-free dry for solar tracking runs pivoting support structure, comprise housing 1, drive motor 2 and being arranged in housing 1 and intermeshing worm screw 3 and turbine, described worm screw 3 is connected with drive motor 2 clutch end, the housing 1 that described worm screw 3 two ends are corresponding is provided with left gland 4a and right gland 4b, on a described left side, left step type sliding shaft sleeve 5a and right step type sliding shaft sleeve 5b that engineering plastics manufacture is respectively arranged with between right gland and worm screw 3, a described left side, right step type sliding shaft sleeve respectively with a corresponding left side, right gland drive fit forms overall structure, a described left side, inwall and the worm screw 3 of right step type sliding shaft sleeve are fitted, and described worm screw 3 can relative to a left side, right step type sliding shaft sleeve rotates, a described left side, right gland is by a left side, right step type sliding shaft sleeve is pressed on ledge structure 6 place corresponding to worm screw 3 two end part, engineering plastics are adopted to be injected with composite bed at the flank of thread of described worm screw 3 or turbine.
Wherein, outside described left and right step type sliding shaft sleeve, between worm screw 3 and left and right gland, sealing configuration 7 is respectively arranged with, to ensure the sealing state in housing.
Sun tracker motion speed slowly, on average movement in every 4 minutes had been once for the sun, normal tracking adopts gap to follow the tracks of and runs a circle every day, during operation, between worm screw, linear velocity is very low, its motion speed is generally at about 0.01m/s, each run is generally in 5 seconds, heating and wearing and tearing are all very low, simultaneously because tracker solar elements General Central is all at the center of pivoting support, therefore driving force is lifted also very low, and engineering plastics are easy to shaping, cheap, have good low speed start performance and to water and dirt sensitivity very low, and it is non-maintaining at total life cycle, different need for environments can be reached by different packing materials, existing engineering plastic bearing compression resistance can be accomplished between 50 ~ 200Mpa, meet design requirement completely.
Wherein, on described screw mandrel 2, left set thrust plate 7a and right set thrust plate 7b is respectively arranged with outside left step type sliding shaft sleeve 6a and right step type sliding shaft sleeve 6b, left, right step type sliding shaft sleeve is fixed radial and axial and retain rotary motion, sleeve lining bears radial force, axle sleeve step and set thrust plate bear axial force, described screw mandrel 2 has been threaded gap adjustment locking ring 8, by running clearance adjustment locking ring to a left side, right set thrust plate respectively with a left side, the gap of right step type sliding shaft sleeve carries out adjusting rear locking, guarantee the rational running clearance of screw mandrel.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (2)

1. the maintenance-free dry for solar tracking runs a pivoting support structure, comprises housing (1), drive motor (2) and being arranged in housing (1) and intermeshing worm screw (3) and turbine, described worm screw (3) is connected with drive motor (2) clutch end, and the housing (1) that described worm screw (3) two ends are corresponding is provided with a left side, right gland (4a, 4b), it is characterized in that: on a described left side, right gland (4a, 4b) and between worm screw (3), be respectively arranged with the left side that engineering plastics manufacture, right step type sliding shaft sleeve (5a, 5b), a described left side, right step type sliding shaft sleeve (5a, 5b) respectively with a corresponding left side, right gland (4a, 4b) drive fit forms overall structure, a described left side, right step type sliding shaft sleeve (5a, inwall 5b) and worm screw (3) are fitted, and described worm screw (3) can relative to a left side, right step type sliding shaft sleeve (5a, 5b) rotate, a described left side, right gland (4a, 4b) by a left side, right step type sliding shaft sleeve (5a, 5b) be pressed on ledge structure (6) place that worm screw (3) two end part are corresponding, adopt engineering plastics to be injected with composite bed at the flank of thread of described worm screw (3) or turbine.
2. the maintenance-free dry for solar tracking according to claim 1 runs pivoting support structure, it is characterized in that: in described left and right step type sliding shaft sleeve (5a, 5b) outside, be respectively arranged with sealing configuration (7) between worm screw (3) and left and right gland (4a, 4b).
CN201510529213.8A 2015-08-26 2015-08-26 A kind of maintenance-free dry for solar tracking runs pivoting support structure Active CN105134768B (en)

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CN105134768B CN105134768B (en) 2018-04-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105927922A (en) * 2016-06-17 2016-09-07 无锡凯能光伏设备有限公司 Novel solar streetlamp tracking device
CN111433471A (en) * 2017-12-04 2020-07-17 杰罗姆·迪比 Bearing with herringbone rollers

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3847032A (en) * 1972-05-11 1974-11-12 H Moser Torque equalizing drive
CN102062172A (en) * 2010-11-04 2011-05-18 吴声震 Solar tracking gapless worm gear speed reducer
CN202133910U (en) * 2011-05-06 2012-02-01 成都钟顺科技发展有限公司 Self-adaptive slewer used for sun tracking
CN102425653A (en) * 2011-12-08 2012-04-25 江阴凯迈机械有限公司 Compact zero-gap worm slewing drive device
EP2735766A1 (en) * 2012-11-21 2014-05-28 IMO Holding GmbH Tilt drive or worm gear system and machine, assembly or vehicle component equipped with the same
CN204116967U (en) * 2014-09-26 2015-01-21 四川钟顺太阳能开发有限公司 A kind of sun power pivoting support structure
CN104482115A (en) * 2014-12-05 2015-04-01 江阴凯迈机械有限公司 Rotary driving device with in-built raceways
CN204961570U (en) * 2015-08-26 2016-01-13 四川钟顺太阳能开发有限公司 Pivoting support structure

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3847032A (en) * 1972-05-11 1974-11-12 H Moser Torque equalizing drive
CN102062172A (en) * 2010-11-04 2011-05-18 吴声震 Solar tracking gapless worm gear speed reducer
CN202133910U (en) * 2011-05-06 2012-02-01 成都钟顺科技发展有限公司 Self-adaptive slewer used for sun tracking
CN102425653A (en) * 2011-12-08 2012-04-25 江阴凯迈机械有限公司 Compact zero-gap worm slewing drive device
EP2735766A1 (en) * 2012-11-21 2014-05-28 IMO Holding GmbH Tilt drive or worm gear system and machine, assembly or vehicle component equipped with the same
CN204116967U (en) * 2014-09-26 2015-01-21 四川钟顺太阳能开发有限公司 A kind of sun power pivoting support structure
CN104482115A (en) * 2014-12-05 2015-04-01 江阴凯迈机械有限公司 Rotary driving device with in-built raceways
CN204961570U (en) * 2015-08-26 2016-01-13 四川钟顺太阳能开发有限公司 Pivoting support structure

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105927922A (en) * 2016-06-17 2016-09-07 无锡凯能光伏设备有限公司 Novel solar streetlamp tracking device
CN111433471A (en) * 2017-12-04 2020-07-17 杰罗姆·迪比 Bearing with herringbone rollers
CN111433471B (en) * 2017-12-04 2021-09-21 杰罗姆·迪比 Bearing with herringbone rollers

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Address after: No. 1913, 19th Floor, Unit 1, Building 9, No. 1700, North Section of Tianfu Avenue, High tech Zone, Chengdu, Sichuan, 610000

Patentee after: CHENG DU ZHONG SHUN SCIENCE AND TECHNOLOGY DEVELOPMENT Co.,Ltd.

Address before: 610207 within the third phase of Industrial Development Zone of Southwest Airport Economic Development Zone, Shuangliu County, Chengdu City, Sichuan Province

Patentee before: SI CHUAN ZHONG SHUN SOLAR ENERGY DEVELOPMENT Co.,Ltd.