CN105134027B - A kind of double glazing and its manufacture method - Google Patents

A kind of double glazing and its manufacture method Download PDF

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Publication number
CN105134027B
CN105134027B CN201510486725.0A CN201510486725A CN105134027B CN 105134027 B CN105134027 B CN 105134027B CN 201510486725 A CN201510486725 A CN 201510486725A CN 105134027 B CN105134027 B CN 105134027B
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glass
layer glass
support frame
double glazing
plenum space
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CN105134027A (en
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武爱平
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Nanjing Yading Optical Co., Ltd
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Vecast (beijing) Technology Co Ltd
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Abstract

The embodiment of the invention discloses a kind of double glazing and its manufacture method, wherein, the double glazing includes:First layer glass, second layer glass and glass support frame;Wherein, the first layer glass and the second layer glass are bonded together by the glass support frame by intermediate coat, and form plenum space between the first layer glass and the second layer glass;Inert gas is filled with the plenum space.By the solution of the present invention, the probability that the leakage of double glazing gas and steam are invaded is greatly decreased, the structural strength and sealing property of double glazing is significantly increased, and do not increase manufacturing cost.

Description

A kind of double glazing and its manufacture method
Technical field
The present invention relates to double glazing art field, more particularly to a kind of double glazing and its manufacture method.
Background technology
Double glazing is one closed middle cavity of formation in the middle of layer glass, and low heat conductivity is injected in hollow intracavitary The inert gases such as Krypton, argon gas, using the characteristic of inert gas low heat conductivity, the thermal energy conduction inside and outside air lock reaches energy-conservation A kind of glass of purpose.
The conventional method for making double glazing is will to place steel or aluminium spacers bar between layer glass up and down, will above and below Layer glass is separated, cavity in formation, and built-in molecular sieve, by the Vapor adsorption in middle cavity, is allowed to not produce condensation.Mesh Before, relatively advanced spacer bar is super spacing strip, and it is free of any metal material, is thermosetting, elasticity, microcellular structure, insulation Superior performance.
But, which kind of spacer bar can not all be played a role to sealing, close between the layer glass up and down of double glazing Envelope is solved by single track or double sealing glue, and fluid sealant once occurs the phenomenons such as rupture, aging, will result in double glazing gas Leakage and steam immersion, so that double glazing saves failure even internal condensation and must changed.
The content of the invention
The embodiments of the invention provide a kind of double glazing and its manufacture method, to solve the spacer bar of existing double glazing There is no sealing function, gas leakage and steam immersion easily occur for double glazing, so that double glazing energy-conservation failure is even internal The problem of condensing and must change.
In order to solve the above problems, the embodiment of the invention discloses a kind of double glazing, including:First layer glass, second Layer glass and glass support frame;Wherein, the first layer glass and the second layer glass are led to by the glass support frame Cross intermediate coat to bond together, and plenum space is formed between the first layer glass and the second layer glass;It is described to fill Inert gas is filled with headroom.
Alternatively, both sides are provided with SGP intermediate coats above and below the glass support frame, using pressure sintering by the first layer Glass, the second layer glass and it is provided with the glass support frames of the SGP intermediate coats and bonds together.
Alternatively, in the first layer glass bonded together, the second layer glass and it is provided with the SGP Between film glass support frame outside, be additionally provided with sealing Protection glue.
Alternatively, the sealing Protection glue is reaction type hot-fusible polyurethane or reaction type hot-fusible butyl rubber.
Alternatively, the thickness of the glass support frame is 3-12 millimeters, and/or, the width of the glass support frame For the 1/40 to 1/10 of the first layer glass or the second layer glass.
Alternatively, it is provided with molecular sieve on the inside of the glass support frame;And/or, the glass support frame it is interior Side carries out 45% chamfered.
Alternatively, the inert gas is filled into the plenum space, the inflation rate of the plenum space by Aerating needle More than or equal to 95%.
In order to solve the above problems, the embodiment of the invention also discloses a kind of manufacture method of double glazing, including:In glass Intermediate coat is laid in both sides above and below glass supporting frame;Using pressure sintering, by the glass support frame and the intermediate coat by One layer of glass and second layer glass bond together, and the formation inflation between the first layer glass and the second layer glass Space;Inert gas is filled in the plenum space.
Alternatively, the intermediate coat is SGP intermediate coats;Methods described also includes:In the first layer bonded together Glass, the second layer glass and be provided with the SGP intermediate coats glass support frame outside, set sealing Protection glue.
Alternatively, inert gas is filled in the plenum space includes:Filled by Aerating needle in the plenum space Inert gas is filled out, wherein, the inflation rate of the plenum space is more than or equal to 95%.
The present invention has the advantages that:
Spacer bar in traditional double glazing is improved to glass support frame (alternatively referred to as glass partition bar) by the present invention, And be bonded layer glass by intermediate coat of the glass support frame including both sides, make it have sealing function.Pass through the present invention Scheme, make double glazing gas leakage and steam invade probability be greatly decreased, make structural strength and the sealing of double glazing Performance is significantly increased, and does not increase manufacturing cost.
Brief description of the drawings
By reading the detailed description of hereafter preferred embodiment, various other advantages and benefit is common for this area Technical staff will be clear understanding.Accompanying drawing is only used for showing the purpose of preferred embodiment, and is not considered as to the present invention Limitation.And in whole accompanying drawing, identical part is denoted by the same reference numerals.In the accompanying drawings:
Fig. 1 is a kind of structural representation of double glazing according to the embodiment of the present invention;
Fig. 2 be according to the embodiment of the present invention it is a kind of be double glazing inflate schematic diagram;
Fig. 3 is a kind of flow chart of double glazing manufacture method according to the embodiment of the present invention.
Embodiment
Describe the present invention in detail below with reference to accompanying drawing and in conjunction with the embodiments.It should be noted that not conflicting In the case of, the embodiment in the present invention and the feature in embodiment can be mutually combined.
Reference picture 1, shows a kind of structural representation of double glazing provided in an embodiment of the present invention.In the present embodiment In, double glazing includes:First layer glass 102, second layer glass 104 and glass support frame 106.
Wherein, first layer glass 102 and second layer glass 104 are bonded in by glass support frame 106 by intermediate coat 108 Together, and between first layer glass 102 and second layer glass 104 plenum space 110 is formed;It is filled with plenum space 110 Inert gas.
Preferably, intermediate coat 108 can be SGP intermediate coats (Dupont ionomerIn Plus Between film, a kind of ionic intermediate coat).Further, glass support frame is provided with SGP intermediate coats in both sides about 106, uses heat Platen press is by first layer glass 102, second layer glass 104 and is provided with the glass support frames 106 of SGP intermediate coats and is bonded in one Rise.
In order to reach in better seal effect, the present embodiment, in first layer glass 102, the second layer bonded together Glass 104 and be provided with SGP intermediate coats glass support frame 106 outside, be additionally provided with sealing Protection glue.
Preferably, sealing Protection glue can be reaction type hot-fusible polyurethane or reaction type hot-fusible butyl rubber.
Generally, the thickness of glass support frame 106 can be 3-12 millimeters, and/or, glass support frame 106 Width for first layer glass 102 or second layer glass 104 1/40 to 1/10 (generally, first layer glass and second Layer glass size is consistent).
It is further preferred that the inner side of glass support frame 106 is provided with molecular sieve, to absorb steam and sealing Volatile Gas Body.And/or, it is further preferred that the inner side of glass support frame 106 carries out 45% chamfered, to improve glass support side The stress characteristics at frame edge, make glass not cracky.
It is further preferred that inert gas is filled into plenum space 110, the inflation rate of plenum space 110 by Aerating needle More than or equal to 95%.
Hereinafter, with an instantiation, the double glazing of the embodiment of the present invention is illustrated.
In this example, double glazing is by one layer of Low-E glass (first layer glass), one layer of conventional clear glass (second Layer glass, such as common white glass), the glass support frame between this layer glass, above and below layer glass and glass support The SGP intermediate coats that frame is bonded together, and the middle airflow layer formed are constituted.Wherein, Low-E glass can be also replaced by Other coated glasses with reduction solar radiation effect.
The thickness of layer glass can be 4~8mm up and down, Low-E glass can be it is online or offline, according to purposes not Same can be high light-transmission type or sunshade type.Another sheet glass can be normal transparent float glass.Wherein, Low-E Glass is also known as low emissivity glass, be glass surface plate multiple layer metal or other compound groups into membrane system product.Its plated film Layer has the characteristic to visible ray high transmission and centering far infrared high reflection, makes itself and simple glass and traditional plating for building Film glass is compared, with excellent effect of heat insulation and good translucency.
In this example, in glass support frame of the layer glass periphery using thickness as 3~12mm up and down instead of between traditional Parting bead, the width of glass support frame depends on the 1/40~1/ of the glass size and purposes, usually glass width to be made 10.Glass support frame is used to layer glass to separate up and down, is allowed to be formed 3mm~12mm plenum space.Glass support side Both sides lay SGP intermediate coats above and below frame, layer glass will firmly be bonded together with glass support frame up and down with pressure sintering, Outside can be further added by sealing Protection glue, form very firm, waterproof, the closed effect of anti-gas-leak.Glass support frame with it is close Protection glue collective effect is sealed, compares traditional handicraft and significantly reduces the slip of inert gas and the intrusion of steam.Wherein, preferably Ground, sealing Protection glue can select reaction type hot-fusible polyurethane or reaction type hot-fusible butyl rubber.
In addition, glass support scuncheon is fixed with molecular sieve, for absorbing steam and sealing volatilization gas.It is sealed Middle cavity (plenum space) is filled with the low heat conductivity inert gas such as Krypton or argon gas through Aerating needle.
In this example, glass support frame is hot bonding by SGP intermediate coats with levels glass, due to SGP intermediate coats with Glass, metal adhesive function admirable, adhesive strength is high, without Low-E membrane removals, simple production process, maturation.
In addition, when filling inert gas to plenum space, can be using the inert gas closed loop that can adjust aeration speed Inflation system.The inflation system is by inflation pressure control device, Aerating needle, exhaust tube, the high sensitivity being installed on exhaust tube Inert gas sensor and suction pressure control device composition, its concrete structure can be by those skilled in the art according to the actual requirements It is appropriately arranged with.The inflation ratio of inert gas can be reached more than 95% by accurate closed loop inflation system, add lower gas With steam slip, make better energy conservation.
A kind of mode inflated using above-mentioned closed loop inflation system for double glazing is as shown in Fig. 2 adjustable by one The device of flow of aerating air connects gas bomb and pre-buried gas tube with inflation needle, and gas tube is by inflation needle from glass Bottom side or two sides insertion plenum space.Open and adjust aeration speed, inert gas is slowly injected into plenum space. Because inert gas proportion is more than air, with the inert gas increase being filled with, by the air-extraction function at top, inert gas meeting Progressively air is discharged from bottom.Aeration speed is controlled, finally makes the ratio for the inert gas and air being filled with plenum space More than 95%.Aeration speed can cause very much the turbulent flow for two kinds of gas mixings occur soon, cause inert gas plenum ratio not reach 95%, or cause the waste of inert gas.When inert gas is full of, gas outlet sensor will detect that inert gas, reach Stop inflation after to more than 95% inflation ratio.In addition, in inflation or after inflation, air can also be exported by exhaust tube, Unnecessary or unwanted gas is discharged into plenum space.
By inflation needle and gas tube and taken out after being softened by inflation needle both sides glass outer local heating, making SGP Tracheae is extracted, and controlling heating-up temperature and pressure makes SGP seal space filling after tube drawing.
The double glazing provided according to this example, the knot of supporting frame is constituted using glass support frame and SGP intermediate coats Structure, complex reaction type hot melt polyurethane or reaction type hot-fusible butyl rubber make double glazing gas leak and steam in outer side seal Invading mechanism is greatly decreased, and structural strength and sealing property is significantly increased, and does not increase manufacturing cost.Using adjustable inflation speed The inert gas closed loop inflation system of degree makes inflation rate reach more than 95%, and can keep not failing for a long time.
It should be noted that the specific data provided in the present embodiment are preference data, and in actual applications, this area Technical staff can suitably be adjusted according to actual conditions, and it should be included within the scope of the present invention.
The embodiment of the present invention additionally provides a kind of manufacture method of above-mentioned double glazing, as shown in figure 3, the manufacture method can To comprise the following steps:
Step 202:Intermediate coat is laid in both sides above and below glass support frame.
Wherein, intermediate coat can be ionic intermediate coat, such as SGP films.But not limited to this, in actual applications, other tools The intermediate coat for having said function is equally applicable.The thickness of glass support frame can be 3-12 millimeters, and/or, glass support The width of frame is the 1/40 to 1/10 of first layer glass or second layer glass.
It should be noted that above-mentioned specific data are preference data, in actual applications, those skilled in the art can be with Suitably adjusted according to actual conditions, it should be included within the scope of the present invention.
Step 204:Using pressure sintering, first layer glass and second layer glass are glued by glass support frame and intermediate coat It is connected together, and plenum space is formed between first layer glass and the second layer glass.
When intermediate coat is SGP intermediate coats, SGP intermediate coats can be set for both sides above and below glass support frame, use heat Platen press is by first layer glass, second layer glass and is provided with the glass support frames of SGP intermediate coats and bonds together.
Step 206:Inert gas is filled in plenum space.
Preferably, inert gas can be filled in plenum space by Aerating needle, wherein, the inflation rate of plenum space is big In or equal to 95%.
Preferably, to make sealing effectiveness more preferably, the manufacture method of the present embodiment can also be in the first layer bonded together Glass, second layer glass and be provided with SGP intermediate coats glass support frame outside, set sealing Protection glue.It is further excellent Selection of land, sealing Protection glue can be reaction type hot-fusible polyurethane or reaction type hot-fusible butyl rubber.
Preferably, molecular sieve can also be set in the inner side of glass support frame;And/or, in glass support frame Side carries out 45% chamfered.
Hereinafter, the manufacture method of double glazing provided in an embodiment of the present invention is carried out furtherly with an instantiation It is bright as follows.It should be noted that the data in following manufacture methods are optimal data, and in actual use, art technology Personnel can suitably be adjusted according to the manufacture method to data, and it all should include within the scope of the present invention.
Step A:Thickness is used to make glass support frame (alternatively referred to as glass partition bar) for 3~12mm glass.
Wherein, the width of glass support frame depends on the 1/40 of the glass size and purposes, usually width to be made ~1/10.Glass support scuncheon carries out 45% chamfered, for reducing stress when glass curves inwardly.
Step B:Both sides lay SGP intermediate coats above and below glass support frame, and layer glass and glass up and down are incited somebody to action with pressure sintering Supporting frame is firmly bonded together by SGP intermediate coats.
Due to SGP intermediate coats and glass, metal adhesive function admirable, without Low-E membrane removals, simple production process, maturation, Reliably, closed cavity (plenum space) can be formed after efficiency high, bonding.
Step C:Glass support scuncheon fixed member is sieved.
Molecular sieve is placed in thermosetting, elasticity, microcellular structure, for absorbing steam and sealing volatilization gas.
Step D:Away from outward flange 10mm or so on the outside of glass support frame, for filling reaction type hot-fusible polyurethane or reaction Type heats the sealing Protection glue of butyl rubber, forms very firm waterproof, the closed effect of anti-gas-leak.
Because SGP intermediate coats adhesion strength is high, then fitted seal Protection glue is in outer side seal, makes adhesive strength and gas close Envelope effect etc. all exceeds well over the double glazing using produced in conventional processes.
Step E:It is hot bonding using conventional doubling glass.
Because double glazing is easily broken, it need to be protected in glass both sides using plane steel plate.Levels after thermo-compression bonding 3mm~12mm closed cavity, i.e. plenum space are formed between glass, for being filled with the inert gases such as Krypton or argon gas.
During thermo-compression bonding, in glass top one or both sides, the pre-buried diameter 2-5mm exhaust tube with gas outlet is (such as Shown in Fig. 2), the negative pressure pump of highly sensitive inert gas sensor and a fine adjustment is connected outside gas outlet, assist plus Speed inflation, gas componant is detected in export air simultaneously.
When being inflated to plenum space, gas bomb and pre-buried band are inflated by the device of an adjustable inflatable flow The gas tube connection of syringe needle, inflation needle inserts plenum space from Glass base one or both sides face.Open and adjust inflation Speed, plenum space is slowly injected by inert gas.Because inert gas proportion is more than air, as the inert gas being filled with increases Plus, by the air-extraction function at top, inert gas progressively can discharge air from bottom.Control aeration speed, it is to avoid inflation speed Spend soon, finally make the ratio for the inert gas and air being filled with plenum space more than 95%.Aeration speed can cause very much soon There is the turbulent flow of two kinds of gas mixings, cause inert gas plenum ratio not reach 95%, or cause the waste of inert gas.
When inert gas is full of, the sensor of gas outlet connection will detect that inert gas, reach that more than 95% fills Stop inflation after gas ratio.
Step F:By in inflation needle both sides glass outer local heating, making inflation needle and inflation after SGP softenings Pipe, exhaust tube are extracted, and controlling heating-up temperature and pressure makes SGP seal space filling after tube drawing.
Step G:Using reaction type hot-fusible polyurethane or reaction type hot-fusible butyl rubber in glass support frame outer side seal, make Inert gas thoroughly completely cuts off with extraneous air under double glazing is sealed at two layers.
Because SGP high strength bonding performance makes glass support frame that ventilative section is greatly reduced, in the same of fluid sealant Under Shi Zuoyong, double glazing gas leakage ratio is greatly reduced than conventional method.
Traditional spacer bar is improved to glass support frame and (is alternatively referred to as glass partition by scheme provided in an embodiment of the present invention Bar), and be hot bonding glass by SGP intermediate coat of the glass support frame including both sides, make it have sealing function.Simultaneously Using SGP high strength bonding force characteristic, the structural strength of double glazing is added, the chamfer design of glass support frame also may be used To improve the stress characteristics at spacer bar edge, make glass not cracky.
It should be noted that for foregoing embodiment of the method, in order to be briefly described, therefore it is all expressed as a series of Combination of actions, but those skilled in the art should know, the present invention is not limited by described sequence of movement, because according to According to the present invention, some steps can be carried out sequentially or simultaneously using other.Secondly, those skilled in the art should also know, Embodiment described in this description belongs to preferred embodiment, and involved action is not necessarily essential to the invention.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (9)

1. a kind of double glazing, it is characterised in that including:First layer glass, second layer glass and glass support frame;
Wherein, both sides are provided with SGP intermediate coats above and below the glass support frame, using pressure sintering by the first layer glass, The second layer glass and it is provided with the glass support frames of the SGP intermediate coats and bonds together, and in the first layer glass Plenum space is formed between glass and the second layer glass;The inner side of the glass support frame carries out 45% chamfered;It is described Inert gas is filled with plenum space;
Pre-buried 2 ~ the 5mm of diameter in one or both sides on the double glazing top exhaust tube with gas outlet;It is described hollow The gas tube of the pre- buried strap inflation needle in one or both sides face of the bottom of glass;Both sides glass outer is locally added after the completion of inflation Heat, makes SGP intermediate coats extract inflation needle, gas tube and exhaust tube after softening, by controlling temperature and pressure to make in the middle of SGP Film seals pore filling after tube drawing.
2. double glazing according to claim 1, it is characterised in that in the first layer glass, institute bonded together State second layer glass and be provided with the outside of the glass support frame of the SGP intermediate coats, be additionally provided with sealing Protection glue.
3. double glazing according to claim 2, it is characterised in that the sealing Protection glue is reaction type hot-fusible polyurethane Or reaction type hot-fusible butyl rubber.
4. double glazing according to claim 1, it is characterised in that the thickness of the glass support frame is 3-12 millis Rice, and/or, the width of the glass support frame is the 1/40 to 1/10 of the first layer glass or the second layer glass.
5. double glazing according to claim 1, it is characterised in that be provided with molecule on the inside of the glass support frame Sieve.
6. double glazing according to claim 1, it is characterised in that the inert gas is filled into described by Aerating needle Plenum space, the inflation rate of the plenum space is more than or equal to 95%.
7. a kind of manufacture method of the double glazing described in any one of claim 1-6, it is characterised in that including:
SGP intermediate coats are laid in both sides above and below glass support frame;
Using pressure sintering, first layer glass and second layer glass are glued by the glass support frame and the SGP intermediate coats It is connected together, and plenum space is formed between the first layer glass and the second layer glass;In the plenum space Fill inert gas.
8. the method stated according to claim 7, it is characterised in that methods described also includes:In described first bonded together Layer glass, the second layer glass and be provided with the SGP intermediate coats glass support frame outside, set sealing protection Glue.
9. method according to claim 7, it is characterised in that filling inert gas in the plenum space includes:It is logical Overcharge air tube and fill inert gas in the plenum space, wherein, the inflation rate of the plenum space is more than or equal to 95%.
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CN106193922A (en) * 2016-08-31 2016-12-07 杭州雪中炭恒温技术有限公司 Temperature test chamber hollow glass component and temperature test chamber
CN107916877B (en) * 2017-11-16 2019-06-07 上海瀚太钢膜结构建筑有限公司 A kind of ventilating control system and inflation method based on energy saving glass pane
WO2020118678A1 (en) * 2018-12-11 2020-06-18 淄博环能海臣环保技术服务有限公司 Insulating glass panels regulated by vacuum in cavity between spaced glass and sealed by two sealants
CN111302666B (en) * 2018-12-11 2023-09-29 淄博环能海臣环保技术服务有限公司 Hollow heat-insulating glass plate provided with rolling support double-glue sealing glass partition cavity
CN111361239B (en) * 2020-04-23 2023-05-23 江苏铁锚玻璃股份有限公司 Wet laminated glass using inflatable surrounding edge strips and preparation method thereof

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CN2035353U (en) * 1988-07-15 1989-04-05 梁玉珊 Dual-layer air-filled sealed glass
JP4006772B2 (en) * 1995-12-26 2007-11-14 旭硝子株式会社 Double glazing
CN101077827B (en) * 2006-05-26 2010-12-22 朱杨 Multi-cavity vacuum glass and method for manufacturing same
CN203515211U (en) * 2013-08-15 2014-04-02 武汉羿阳科技有限公司 Energy-saving hollow safety glass with heat insulating film attached inside
CN203891696U (en) * 2014-04-12 2014-10-22 重庆福威工贸有限公司 Hollow glass

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Address after: 210000 industrial concentration zone, Dongping street, Lishui District, Nanjing City, Jiangsu Province

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