CN105133407A - Integrated system for washing steam explosion product and separating solid, liquid and gas of steam explosion product - Google Patents
Integrated system for washing steam explosion product and separating solid, liquid and gas of steam explosion product Download PDFInfo
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- CN105133407A CN105133407A CN201510409756.6A CN201510409756A CN105133407A CN 105133407 A CN105133407 A CN 105133407A CN 201510409756 A CN201510409756 A CN 201510409756A CN 105133407 A CN105133407 A CN 105133407A
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Abstract
An integrated system for washing a steam explosion product and separating solid, liquid and gas of the steam explosion product comprises a washing system and a separating system. The washing system is used for washing a steam explosion product generated after steam explosion. The separating system is connected with the washing system, and used for separating solid, liquid and gas of the steam explosion product to obtain a solid steam explosion product, a washing liquid and a noncondensable gas. The steam explosion product is rich in a lot of water after passing the washing system, a lot of water and gas in the steam explosion product are separated from the steam explosion product after the steam explosion product passes through a separating device, then a solid steam explosion product is obtained. The steam explosion product processing system provided by the invention can process the steam explosion product only through a washing step and a separating step in order. Compared with a preset steam explosion processing system, the time for processing the steam explosion product can be shortened by using the steam explosion product processing system provided by the invention, no drying device is needed, the space occupied by the steam explosion product processing system can be reduced at the same time.
Description
Technical field
The present invention relates to steam explosion technology field, steam in particular to one and disclose washing and solid-liquid-gas isolation integral system thereof.
Background technology
As shown in Figure 1, the steaming in current engineering is disclosed (i.e. the product of string after steam blasting), and treatment system generally comprises: the ball valve 1, injection line 2, separator 3, conveyer 4 and the water washing device 5 that are connected successively.During concrete use, steam and disclose and can enter in separator 3 through ball valve 1 and injection line 2 successively, and complete separation process in separator 3.Owing to disclosing that through the steaming of lock out operation middle meeting contains and has inhibiting material to follow-up enzymolysis and sweat in a large number, therefore need the steaming after being separated to disclose and be transported in water washing device 5 by conveyer 4, by water washing device 5 to steam disclose carry out water washing operations with removes steaming disclose in mortifier (namely have inhibiting material to follow-up enzymolysis and fermentation, as formic acid, acetic acid, levulic acid etc.), thus ensure that follow-up enzymolysis and sweat carry out smoothly.
Can find out, existing steaming discloses that treatment system also exists certain defect:; Water washing device 5 consumes energy greatly, the moisture that steaming after washing process is disclosed is higher, therefore also need to adopt some equipment to disclose that carrying out dry process steams the moisture in disclosing to remove to this steaming, whole process not only extends the time of steaming and disclosing needed for subsequent processes, in addition, water washing device 5 and conveyer too increase whole steaming and disclose the space that treatment system takies.
Summary of the invention
The invention provides a kind of steaming and disclose washing and solid-liquid-gas isolation integral system thereof, be intended to shorten existing steaming and disclose that treatment system discloses the time needed for processing to steaming, reduction steaming is simultaneously disclosed and is improve the capacity usage ratio in steam blasting process in the space that treatment system takies.
For achieving the above object, the technical solution used in the present invention is that a kind of steaming discloses washing and solid-liquid-gas isolation integral system thereof, and this system comprises water wash system, piece-rate system; Water wash system is used for disclosing the steaming produced after steam blasting process to be washed, thus is dissolved in the water by most of mortifier; Piece-rate system is connected with water wash system, for disclosing carry out solid, liquid, gas separation to the steaming after washing, to obtain that solid-state steaming is disclosed, water lotion and on-condensible gas.
Water wash system comprises jet pipe (6), tube connector (7), mixed flow tube (8) and bypass pipe (9); Wherein, jet pipe (6) is placed in tube connector (7), one end of bypass pipe (9) is connected with water source, the other end of bypass pipe (9) is connected with one end of tube connector (7), the other end of tube connector (7) is connected with one end of mixed flow tube (8), and the other end of mixed flow tube (8) is connected with piece-rate system; Jet pipe (6) accelerates for disclosing steaming; Tube connector (7) for disclose in the steaming accelerated flow through after form a vacuum chamber.
Piece-rate system comprises shower nozzle (10), blade (11), inner barrel (12), outer cylinder body (13); Inner barrel (12) is connected with outer cylinder body (13), and the other end of mixed flow tube (8) is provided with shower nozzle (10), and shower nozzle (10) is placed in inner barrel (12); On the inwall of inner barrel (12), circumference is provided with blade (11) symmetrically, the angle of 0 °-90 ° is there is in blade (11) with the inwall of inner barrel (12), the steaming that blade (11) is exported by water wash system is disclosed and is impacted, and then drive inner barrel (12) to rotate around central axis LL, further, the inwall of inner barrel (12) offers the first through hole; First through hole is uniformly distributed along the inwall of inner barrel (12); (10) offer the second through hole to described shower nozzle; The effect of the first through hole allows water in the process of rotary motion, is thrown on the inwall of outer cylinder body (13) due to the centrifugal action of inner barrel (12); Second through hole, in order to the steaming of water wash system to be disclosed along shower nozzle (10) ejection, ensures the stressed more even of blade (11).
Blade (11) is at least two.
Blade (11) is corresponding with the second through hole on shower nozzle (10).
When steaming is disclosed first after water wash system, steam and disclose that a large amount of moisture content is rich in interior meeting, when steaming is disclosed then after separator, steam the moisture content that is rich in disclosing and the gas that is mingled with can be separated, and then obtain solid-state steaming and disclose.In prior art, steam disclose treatment system process steam disclose need to carry out successively to be separated, wash, dry three steps, and steaming provided by the invention is disclosed that treatment system process is steamed and is disclosed and only need to carry out successively washing and being separated two steps.Steaming provided by the invention discloses that treatment system can shorten existing steaming and disclose that treatment system discloses the time needed for processing to steaming, does not need to arrange drying equipment simultaneously, discloses so also reduce to steam the space that treatment system takies.
On the other hand, the present invention also provides a kind of steaming to disclose processing method, in turn includes the following steps: water-washing step, discloses wash the steaming produced after steam blasting process; Separating step, discloses the steaming after washing and carries out solid, liquid, gas separation, disclose to obtain solid-state steaming.
Further, above-mentioned steaming is disclosed in processing method, and the energy of water-washing step and separating step consumption comes to steam discloses the energy produced in steam blasting process.
Steaming provided by the invention discloses that processing method can shorten existing steaming and disclose that treatment system discloses the time needed for processing to steaming, does not need to arrange drying equipment simultaneously, discloses so also reduce to steam the space that treatment system takies.
Accompanying drawing explanation
Fig. 1 discloses the structural representation for the treatment of system for steaming that correlation technique provides;
Fig. 2 discloses the structural representation for the treatment of system for steaming that the embodiment of the present invention provides;
Fig. 3 discloses the flow chart of processing method for steaming that the embodiment of the present invention provides.
In figure: 1, ball valve, 2, injection line, 3, separator, 4, conveyer, 5, water washing device, 6, jet pipe, 7, tube connector, 8, mixed flow tube, 9, bypass pipe, 10, shower nozzle, 11, blade, 12, inner barrel, 13, outer cylinder body.
Detailed description of the invention
Below with reference to accompanying drawings exemplary embodiment of the present disclosure is described in more detail.Although show exemplary embodiment of the present disclosure in accompanying drawing, however should be appreciated that can realize the disclosure in a variety of manners and not should limit by the embodiment set forth here.On the contrary, provide these embodiments to be in order to more thoroughly the disclosure can be understood, and complete for the scope of the present disclosure can be conveyed to those skilled in the art.
See Fig. 2, Fig. 2 for a kind of preferred structure for the treatment of system is disclosed in steaming that the embodiment of the present invention provides.As shown in Figure 2, the present embodiment comprises water wash system and piece-rate system, and wherein, water wash system is used for disclosing the steaming produced after steam blasting process to be washed, containing a large amount of moisture in the steaming of washing is disclosed.Piece-rate system is connected with water wash system, solid, liquid, gas separation is carried out for disclosing the steaming after washing, to obtain that solid-state steaming is disclosed, water lotion and on-condensible gas, these solid-state steamings are disclosed and then will be sent in follow up device and are carried out enzymolysis and fermentation, and water lotion and on-condensible gas then carry out relevant three-protection design.
In the present embodiment, first steaming is disclosed and carries out water washing operations, thus steaming is disclosed to mix with a large amount of water, like this can by steam disclose in contain, the substance dissolves of larger suppression is produced in water to follow-up enzymolysis and sweat.When the steaming of being rich in large quantity of moisture is disclosed after piece-rate system, steam and disclose that the mortifier dissolved in middle be rich in moisture and water can be separated, so obtain that solid-state steaming is disclosed, water lotion and on-condensible gas.In prior art, steam disclose treatment system process steam disclose need to carry out successively to be separated, wash, dry three steps, and the steaming that the embodiment of the present invention provides is disclosed that treatment system process is steamed and is disclosed and only need to carry out successively washing and being separated two steps.Can find out, the steaming that the present embodiment provides discloses that treatment system can shorten existing steaming and disclose that treatment system discloses the time of carrying out needed for processing procedure to steaming, the present embodiment does not need to arrange drying equipment simultaneously, discloses so also reduce to steam the space that treatment system takies.
Continue see Fig. 2, in the present embodiment, jet pipe 6 for disclosing that to steaming carrying out decompression accelerates, after the effect of tube connector 7 is to make the steaming of high-speed motion to disclose to flow through in tube connector 7 formation negative pressuren zone.
During concrete enforcement, after the steaming with fast speed and certain pressure is disclosed and is flowed through jet pipe 6, steam and disclose high-speed motion and by the inner chamber of tube connector 7, the steaming of high-speed motion is disclosed and the air in tube connector 7 can be taken away together, air pressure in such tube connector 7 will reduce rapidly, to form negative pressuren zone in tube connector 7, the water be connected with the first end of bypass pipe 9 can be inhaled in tube connector 7 under the effect of pressure reduction.Steaming due to high-speed motion is disclosed and is continued to flow through tube connector 7, therefore water will by suction connection 7 continuously.Then steam and disclose and to mix in mixed flow tube 8 with water and to be injected in piece-rate system through shower nozzle 10.Can find out, above-mentioned water-washing process is one from water-washing process, and the energy of this water-washing process consumption comes from steam blasting itself, does not consume other energy, therefore this process improves the utilization rate of steaming and disclosing the energy produced in steam blasting process.
When steam disclose through mixed flow tube 8, flow out by the first through hole on shower nozzle 10 and be ejected on blade 11 time, disclose that still there is larger energy due to the steaming of being rich in water, steaming is disclosed and is applied impulsive force to blade 11, and blade 11 makes inner barrel 12 obtain kinetic energy and starts to rotate around axis LL under the effect of this impulsive force.Blade 11 rotate with inner barrel 12 and drive the steaming of being rich in water disclose together with rotate, density due to water is greater than the density of steaming and disclosing dry, the centrifugal force of the water be thus rotating is greater than the centrifugal force steaming and disclose dry, therefore steaming discloses that interior most moisture content can be thrown away by from the first through hole, and flow down in (direction as denoted by the arrow a in figure 2) along the inwall of outer cylinder body 13; Solid-state steaming is disclosed, flows down (direction as designated by arrows b in fig) and be collected to carry out next step operation because centrifugal force is less along the inwall of inner barrel 12; Gaseous state is then discharged in (direction as is indicated by respective arrows c in fig. 2) from the top of outer cylinder body.Like this, the separation disclosed and just achieve solid, liquid, gas is preferably steamed.
In the present embodiment, steam and disclose and to spray equably to all directions along the second through hole from shower nozzle 10, make blade 11 uniform stressed, ensure the rotation that inner barrel 12 is stable.
To sum up, the steaming that the embodiment of the present invention provides discloses that treatment system can shorten existing steaming and disclose that treatment system is to steaming the time disclosed needed for process, reduce to steam simultaneously and disclose the space that treatment system takies, and improve the utilization rate of steaming and disclosing the energy produced in steam blasting process.
A kind of steaming discloses that processing method is disclosed in the steaming of washing and solid-liquid-gas isolation integral system thereof:
See Fig. 3, Fig. 3 for the flow chart of processing method is disclosed in steaming that the embodiment of the present invention provides.This steaming discloses that processing method in turn includes the following steps:
Water-washing step S1, discloses the steaming produced after steam blasting process and washes;
Separating step S2, discloses the steaming after washing and carries out solid-liquid-gas separation, disclose to obtain solid-state steaming.
In the present embodiment, this steaming discloses that the specific implementation process of processing method illustrates with reference to above-mentioned, and the present embodiment does not do any restriction to this.
Disclose that treatment system has above-mentioned technique effect owing to steaming, therefore this steaming discloses that processing method also has corresponding technique effect, does not repeat them here.
In the present embodiment, the energy that water-washing step S1 and separating step S2 consumes comes to steam discloses the energy produced in steam blasting process, contributes to like this improving the utilization rate of steaming and disclosing the energy produced in steam blasting process.
To sum up, the steaming that the embodiment of the present invention provides discloses that processing method can shorten existing steaming and disclose that treatment system discloses the time needed for processing to steaming, reduce to steam simultaneously and disclose the space that treatment system takies, and improve the utilization rate of steaming and disclosing the energy produced in steam blasting process.
The invention described above embodiment sequence number, just to describing, does not represent the quality of embodiment.
Obviously, those skilled in the art can carry out various change and modification to the present invention and not depart from the spirit and scope of the present invention.Like this, if these amendments of the present invention and modification belong within the scope of the claims in the present invention and equivalent technologies thereof, then the present invention is also intended to comprise these changes and distortion.
Claims (4)
1. washing and a solid-liquid-gas isolation integral system thereof are disclosed in steaming, it is characterized in that: this system comprises water wash system, piece-rate system; Water wash system is used for disclosing the steaming produced after steam blasting process to be washed; Piece-rate system is connected with water wash system, for disclosing carry out solid, liquid, gas separation to the steaming after washing, to obtain that solid-state steaming is disclosed, water lotion and on-condensible gas;
Water wash system comprises jet pipe (6), tube connector (7), mixed flow tube (8) and bypass pipe (9); Wherein, jet pipe (6) is placed in tube connector (7), one end of bypass pipe (9) is connected with water source, the other end of bypass pipe (9) is connected with one end of tube connector (7), the other end of tube connector (7) is connected with one end of mixed flow tube (8), and the other end of mixed flow tube (8) is connected with piece-rate system; Jet pipe (6) accelerates for disclosing steaming; Tube connector (7) for disclose in the steaming accelerated flow through after form negative pressuren zone;
Piece-rate system comprises shower nozzle (10), blade (11), inner barrel (12), outer cylinder body (13); Inner barrel (12) is connected with outer cylinder body (13), and the other end of mixed flow tube (8) is provided with shower nozzle shower nozzle (10), and shower nozzle (10) is placed in inner barrel (12); On the inwall of inner barrel (12), circumference is provided with blade (11) symmetrically, the angle of 0 °-90 ° is there is in blade (11) with the inwall of inner barrel (12), the steaming that blade (11) is exported by water wash system is disclosed and is impacted, and then drive inner barrel (12) to rotate around central axis LL, further, the inwall of inner barrel (12) offers the first through hole; First through hole is uniformly distributed along the inwall of inner barrel (12); (10) offer the second through hole to described shower nozzle; The effect of the first through hole allows water in the process of rotary motion, is thrown on the inwall of outer cylinder body (13) due to the centrifugal action of inner barrel (12); Second through hole, in order to the steaming of water wash system to be disclosed along shower nozzle (10) ejection, ensures the stressed more even of blade (11).
2. one according to claim 1 is steamed and is disclosed washing and solid-liquid-gas isolation integral system thereof, it is characterized in that: blade (11) is at least two.
3. one according to claim 1 is steamed and is disclosed washing and solid-liquid-gas isolation integral system thereof, it is characterized in that: blade (11) is corresponding with the second through hole on shower nozzle (10).
4. one according to claim 1 is steamed and is disclosed washing and solid-liquid-gas isolation integral system thereof, it is characterized in that: processing method is disclosed in the steaming of this system, in turn include the following steps, water-washing step, discloses the steaming produced after steam blasting process and washes; Separating step, discloses the steaming after washing and carries out solid, liquid, gas separation, disclose to obtain solid-state steaming;
During concrete enforcement, after the steaming with fast speed and pressure is disclosed and is flowed through jet pipe (6), steaming discloses high-speed motion and by the inner chamber of tube connector (7), the steaming of high-speed motion is disclosed and the air in tube connector (7) can be taken away together, air pressure in such tube connector (7) will reduce rapidly, to form negative pressuren zone in tube connector (7), the water be connected with the first end of bypass pipe (9) can be inhaled in tube connector (7) under the effect of pressure reduction; Steaming due to high-speed motion is disclosed and is continued to flow through tube connector (7), therefore water will by suction connection (7) continuously; Then steam and disclose and to mix in mixed flow tube (8) with water; Above-mentioned water-washing process is one from water-washing process, and the energy of this water-washing process consumption comes from steaming and discloses and itself do not consume other energy, therefore this process improves the utilization rate of steaming and disclosing the energy produced in steam blasting process;
When steaming disclose from the first through hole mixed flow tube (8), shower nozzle (10) flow out and be ejected into blade (11) upper time, disclose that still there is larger energy due to the steaming of being rich in water, steaming is disclosed and is applied impulsive force to blade (11), and blade (11) makes inner barrel (12) obtain kinetic energy and start to rotate around axis LL under the effect of this impulsive force; Blade (11) rotate with inner barrel (12) and drive the steaming of being rich in water disclose together with rotate, density due to water is greater than the density of steaming and disclosing dry, the centrifugal force of the water be thus rotating is greater than the centrifugal force steaming and disclose dry, therefore steaming discloses that interior most moisture content can be thrown away by from the first through hole, and flow down along the inwall of outer cylinder body (13); Solid-state steaming is disclosed, flows down and be collected to carry out next step operation because centrifugal force is less along the inwall of inner barrel (12); Gaseous state is then discharged from the top of outer cylinder body; Like this, the separation just achieving solid, liquid, gas is disclosed in steaming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510409756.6A CN105133407B (en) | 2015-07-13 | 2015-07-13 | Integrated system for washing steam explosion product and separating solid, liquid and gas of steam explosion product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510409756.6A CN105133407B (en) | 2015-07-13 | 2015-07-13 | Integrated system for washing steam explosion product and separating solid, liquid and gas of steam explosion product |
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| CN105133407A true CN105133407A (en) | 2015-12-09 |
| CN105133407B CN105133407B (en) | 2017-01-11 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5264598A (en) * | 1975-11-26 | 1977-05-28 | Toshiba Corp | Gas centrifugal separating device |
| US6062547A (en) * | 1994-06-22 | 2000-05-16 | Kvaerner Pulping Ab | Quench vessel for recovering chemicals and energy from spent liquors |
| EP1375738A1 (en) * | 1999-02-16 | 2004-01-02 | Voith Paper Patent GmbH | Method for removing impurities from an aqueous fibre suspension |
| CN201245503Y (en) * | 2008-08-08 | 2009-05-27 | 康升环保(天津)有限公司 | Multi-cycle efficient anaerobic waste water treating device |
| CN201729707U (en) * | 2010-07-22 | 2011-02-02 | 甘肃省膜科学技术研究院 | Anaerobic reactor for treating production waste water of potato starch |
| CN102123776A (en) * | 2008-08-12 | 2011-07-13 | 沃依特专利有限责任公司 | Three-phase cascade separator |
-
2015
- 2015-07-13 CN CN201510409756.6A patent/CN105133407B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5264598A (en) * | 1975-11-26 | 1977-05-28 | Toshiba Corp | Gas centrifugal separating device |
| US6062547A (en) * | 1994-06-22 | 2000-05-16 | Kvaerner Pulping Ab | Quench vessel for recovering chemicals and energy from spent liquors |
| EP1375738A1 (en) * | 1999-02-16 | 2004-01-02 | Voith Paper Patent GmbH | Method for removing impurities from an aqueous fibre suspension |
| CN201245503Y (en) * | 2008-08-08 | 2009-05-27 | 康升环保(天津)有限公司 | Multi-cycle efficient anaerobic waste water treating device |
| CN102123776A (en) * | 2008-08-12 | 2011-07-13 | 沃依特专利有限责任公司 | Three-phase cascade separator |
| CN201729707U (en) * | 2010-07-22 | 2011-02-02 | 甘肃省膜科学技术研究院 | Anaerobic reactor for treating production waste water of potato starch |
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| CN105133407B (en) | 2017-01-11 |
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