A kind of preparation method of anti-dropping Fypro or fabric
Technical field
The present invention relates to the preparation method of a kind of fiber or fabric, more particularly, to a kind of anti-dropping Fypro
Or the preparation method of fabric.
Background technology
Fypro is a kind of relatively early synthetic fibers for realizing industrialized production, and its yield occupies always each synthetic fibers
Prostatitis, because its have the performances such as good elasticity, strength, rub resistance weaving etc. relevant industries have a wide range of applications.
With the higher pursuit of the development and people of social production to quality of the life, to traditional weaving synthetic fibers material
Material proposes harsher requirement, such as requires that it has certain fire resistance under many occasions.Fatty polyamide is fine
Dimension belongs to combustible, and the value of its limited oxygen index is about 20~21.5, with serious drip phenomenon during burning.These high temperature drops
Junk easily ignites other materials, accelerates flame propagation, expands fire scale;If drop in that serious scalding can be caused on human body skin
Wound is even burnt, and brings secondary injury, be significantly limit it and is built in underwear, protective garment, military training clothes and some high levels
The application built.
For the inflammable problem of fiber, carried out altogether by adding fire retardant during fiber synthesis phase or melt spinning
Poly- or co-blended spinning and flame-retardant after-finishing is carried out to fabric, can substantially realize the fire-retardant of fiber.But for molten drop problem does not have
There is effective solution, and the fire-retardant mechanism of many products is all built upon on the basis of molten drop on market, it is intended to pass through
Reducing fusing point, reinforcement melting drippage departs from Combustion Source to reach fire-retardant purpose, therefore solves in fibrous material combustion process
Molten drop problem seem particularly urgent.
Prepare the Fypro with anti-dropping effect or fabric it is critical only that the flowing for reducing melt in combustion process
Property, the intensity of melt is improved, through the joint efforts of Chinese scholars, at present can be by physics increasing stick, into charcoal effect, in fibre
Dimension table face forms the mechanism such as supporting layer and change material structure to reach the purpose of anti-dropping.Such as add polytetrafluoroethyl-ne in fiber
Alkene powder, clay, talcum powder etc. reduce the mobility of melt, although the method can reduce molten drop increasing the viscosity of melt
Number, but for the flammability of molten drop is without improvement;Managed using the condensed phase charcoal forming machine of some fire retardants, promoted in combustion
Enter matrix into charcoal, improve the anti-dropping performance of material, but there is fire-retardant FRW complex process, the high problem of development cost.
The content of the invention
It is an object of the invention to provide the preparation method of a kind of anti-dropping Fypro or fabric, the method has place
Reason is uniform, efficiency high, pollution less, technological process it is simple and the features such as be easily achieved industrialization, prepared fiber or fabric is anti-
Melt-dropping property is excellent, stable and durable effect, and washability is good.
The present invention is as follows using technical scheme:
(1) under the conditions of normal temperature air, synthetic polyamide fiber or fabric are carried out into electron beam irradiation, is put immediately after irradiation
Enter in the monomer solution containing hydroxy-acid group carries out pre-reaction at 60~80 DEG C of constant temperature, makes selfing between polyamide molecule
Connection;
(2) by the fiber or textile pad after pre-reaction in polymerization inhibitor and by two kinds of monomer compositions containing reactive double bond
Compound water solution in, the liquid carrying rate that the fiber or fabric are caused after two leachings two are rolled is 60~100%, then carries out electricity
Beamlet irradiation grafting;
Polymerization inhibitor adopts Fe2SO4, the mass percentage concentration of polymerization inhibitor is 0.05~0.15%;Two kinds contain reactive double bond
Monomer be respectively one kind and hydroxyethyl methacrylate and acrylic acid hydroxyl in acrylamide and N hydroxymethyl acrylamide
One kind in propyl ester, the mass percentage concentration ratio respectively 10~20% between two kinds of monomers:5~10%;
(3) after the completion of graft reaction, boiling is carried out to fiber obtained above or fabric with treatment fluid and is boiled, it is equal to remove grafting
Polymers, that is, obtain described anti-dripping fibre or fabric.
Thermostat temperature preferably can be 60 DEG C, 65 DEG C, 70 DEG C, 75 DEG C or 80 DEG C in the step (1).
The irradiation dose of electron beam irradiation is 80~120kGy in the step (1).Preferably can be 80kGy, 100kGy
Or 120kGy.
The preferred concentration of the polymerization inhibitor can be 0.05%, 0.10% or 0.15%.
The preferred concentration of described two monomers can be respectively 10%:5%th, 10%:10%th, 15%:5%th, 15%:10%th,
20%:5% or 20%:10%.
In the step (1), the monomer containing hydroxy-acid group is acrylic acid, methacrylic acid, maleic acid or clothing health
One kind in acid, the mass percentage concentration of monomer solution is 10%.
The pre-reaction of the step (1) is carried out in thermostat water bath, and reaction temperature is 60~80 DEG C.
The step (2) two soak two roll process in, the pressure between double roller be 0.1~0.3Mpa, concretely 0.1MPa,
0.2MPa or 0.3MPa, rotating speed is 6m/min.
The irradiation dose of step (2) the electron beam irradiation graft reaction be 90~180kGy, preferably can for 90kGy,
135kGy or 180kGy.
Described treatment fluid is a kind of aqueous solution in NaOH, sodium carbonate, sodium acid carbonate, sodium phosphate, ammonium hydrogen carbonate, is located
The mass percentage concentration of reason liquid is 1~4%, preferably can be 1%, 2% or 4%.
The fiber or fabric are the fiber or fabric of synthesizing polyamides.
The fabric can be the uni-material fabric or blend fabric of above-mentioned Fypro, concretely woven fabric, knitted fabric
And non-woven fabrics.
What the technical method adopted in the present invention realized that the anti-dropping of Fypro or fabric utilizes is following principle:
The class monomer containing hydroxy-acid group can promote the crosslinking between polyamide molecule under certain reaction condition, and cross-linked structure can
Realize not melting for material;In graft reaction between monomer and polyamide macromolecular formed graft polymers, when being heated prior to
Matrix decomposes and forms coke layer and provides support for fiber melt, additionally, it also has the effect for promoting matrix into charcoal, by matrix
The melting behavior of material is converted into into charcoal process, and meeting accompanying drawing is specifically described in embodiment of these principles below.
Mainly irradiation crosslinking technological is applied in terms of anti-dropping in existing radiation processing technology, by adding in material
Plus it is aided with irradiation after crosslinking agent, and make material internal produce crosslinking, thermosetting is changed into by thermoplasticity, so as to realize not melting, but mesh
It is front mainly still to concentrate on plastic industry.The present invention causes some to have into the monomer of charcoal effect using the inductive effect of electron beam
Carry out graft reaction, promote matrix material into charcoal, the melting behavior of matrix is converted into into into charcoal process.With irradiation processing skill
The gradually maturation of art, application of the present invention in terms of fabric modifying has very big potentiality.
Compared to existing technology method generates following different know-why to the present invention, has the advantages that:
The effect of anti-dropping is heavily dependent on the removal efficiency of the grafting efficiency of monomer and grafting accessory substance, meaning
Will improve monomer concentration, and concentration certainly will cause the autohemagglutination between monomer to aggravate while increase, be unfavorable for being grafted accessory substance
Remove, the method used in the present invention has efficiently controlled the generation of monomer homopolymers, farthest improves connecing for monomer
Branch efficiency, is mainly reflected in three below aspect:
A) present invention carries out cross-linking radiation using the method for pre-irradiation to fiber or fabric, and monomer is not received in the inventive method
The irradiation of electron beam, the probability that autohemagglutination occurs between monomer is low, because the reaction is relatively mild, can avoid the mistake between polyamide molecule
Degree is crosslinked and the performance of impact material;
B) present invention is firstly introduced polymerization inhibitor in grafting system, and by continuous experimental exploring the inhibition of the concentration is obtained
Agent can effectively suppress the autohemagglutination between monomer, improve the grafting efficiency of graft reaction;
C) carry out boiling to the fiber or fabric obtained by reaction with treatment fluid to boil, removal efficiency of the method to monomer homopolymers
Height, the fiber or fabric for having processed has good feel.
The preparation method being related in the present invention is carried out after spinning, does not change the original production technology of fiber, and
Less is destroyed to fiber molecule agent structure, cross-linking effect more preferably, farthest retains the original performance of fiber or fabric, such as
Intensity, feel etc.;Monomer is introduced in the side chain of fiber molecule by covalently bound mode and ensure that modified persistence.
The preparation method that the present invention is provided is simple, it is easy to accomplish industrialization production, the anti-dripping fibre of preparation or knits
In combustion surface energy quickly forms charing supporting layer to thing, not molten drop, the harm that high temperature molten drop thing can be avoided to bring, resistance
The situation for only jeopardizing people's life occurs.
Description of the drawings
Fig. 1 is the thermogravimetric curve figure of polyamide anti-dropping fabric prepared by the present invention.
Fig. 2 is the surface topography of residue after polyamide anti-dropping fabric prepared by the present invention and its calcination.
Specific embodiment
With reference to the accompanying drawings and examples the invention will be further described.
Experimental technique used in following embodiments if no special instructions, is conventional method.
Material used, reagent etc. in following embodiments, such as without Special Statement, commercially obtain.
Percentage composition described in following embodiments is weight/mass percentage composition.
Embodiments of the invention are as follows:
Embodiment 1:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to Fypro, make dosage reach 80kGy, after irradiation
Fiber be immediately placed in 10% acrylic acid aqueous solution, and 1h is reacted at 60 DEG C, wash clean after reaction, fiber is without substantially increasing
Weight, then pads Fypro by 10% acrylamide and 5% hydroxyethyl methacrylate and 0.05%
Fe2SO4Mixed aqueous solution in a period of time, allow fiber by padding machine, the pressure between double roller is 0.3Mpa, makes fiber liquid carrying rate
60% is reached, electron beam irradiation grafting is then carried out, makes irradiation dose reach 135kGy, after irradiation grafting, use 1% NaOH
Solution boils 20min to fiber boiling, washes clean afterwards, and percent grafting is 11.4%.
In combustion, surface carbonizes rapidly the present embodiment gained fiber, does not drip, and illustrates that the fiber for preparing has anti-
The characteristic of molten drop.
Embodiment 2:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to Fypro, make dosage reach 120kGy, after irradiation
Fiber be immediately placed in 10% metering system aqueous acid, and 1h is reacted at 70 DEG C, wash clean after reaction, fiber is without bright
Aobvious weightening, then pads Fypro by 12% acrylamide and 8% hydroxypropyl acrylate and 0.05%
Fe2SO4Mixed aqueous solution in a period of time, allow fiber by padding machine, the pressure between double roller is 0.2Mpa, makes fiber liquid carrying rate
80% is reached, electron beam irradiation grafting is then carried out, makes irradiation dose reach 180kGy, it is molten with 2% sodium carbonate after irradiation grafting
Liquid boils 20min to fiber boiling, washes clean afterwards, and percent grafting is 15.6%.
In combustion, surface carbonizes rapidly the present embodiment gained fiber, does not drip, and illustrates that the fiber for preparing has anti-
The characteristic of molten drop.
Embodiment 3:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to Fypro, make dosage reach 100kGy, after irradiation
Fiber be immediately placed in the 10% itaconic acid aqueous solution, and 1h is reacted at 65 DEG C, wash clean after reaction, fiber is without substantially increasing
Weight, then Fypro is padded by 20% N hydroxymethyl acrylamide and 5% hydroxypropyl acrylate and
0.10% Fe2SO4Mixed aqueous solution in a period of time, allow fiber by padding machine, the pressure between double roller is 0.3Mpa, makes fibre
Dimension liquid carrying rate reaches 60%, then carries out electron beam irradiation grafting, makes irradiation dose reach 90kGy, after irradiation grafting, uses 4%
Sodium bicarbonate solution boils 20min to fiber boiling, washes clean afterwards, and percent grafting is 13.4%.
In combustion, surface carbonizes rapidly the present embodiment gained fiber, does not drip, and illustrates that the fiber for preparing has anti-
The characteristic of molten drop.
Embodiment 4:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to Fypro, make dosage reach 120kGy, after irradiation
Fiber be immediately placed in 10% metering system aqueous acid, and 1h is reacted at 80 DEG C, wash clean after reaction, fiber is without bright
Aobvious weightening, then Fypro is padded by 20% N hydroxymethyl acrylamide and 10% hydroxypropyl acrylate and
0.15% Fe2SO4Mixed aqueous solution in a period of time, allow fiber by padding machine, the pressure between double roller is 0.1Mpa, makes fibre
Dimension liquid carrying rate reaches 100%, then carries out electron beam irradiation grafting, makes irradiation dose reach 180kGy, after irradiation grafting, uses
2% sodium radio-phosphate,P-32 solution boils 20min to fiber boiling, washes clean afterwards, and percent grafting is 19.1%.
In combustion, surface carbonizes rapidly the present embodiment gained fiber, does not drip, and illustrates that the fiber for preparing has anti-
The characteristic of molten drop.
Embodiment 5:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to Fypro, make dosage reach 80kGy, after irradiation
Fiber be immediately placed in 10% aqueous maleic acid, and 1h is reacted at 75 DEG C, wash clean after reaction, fiber is without substantially increasing
Weight, then pads Fypro by 10% acrylamide and 10% hydroxyethyl methacrylate and 0.05%
Fe2SO4Mixed aqueous solution in a period of time, allow fiber by padding machine, the pressure between double roller is 0.1Mpa, makes fiber liquid carrying rate
80% is reached, electron beam irradiation grafting is then carried out, makes irradiation dose reach 135kGy, after irradiation grafting, use 1% ammonium hydrogen carbonate
Solution boils 20min to fiber boiling, washes clean afterwards, and percent grafting is 14.6%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fiber for preparing has anti-
The characteristic of molten drop.
Embodiment 6:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to polyamide fabric, make dosage reach 120kGy, after irradiation
Fabric be immediately placed in 10% metering system aqueous acid, and 1h is reacted at 80 DEG C, wash clean after reaction, fabric is without bright
Aobvious weightening, polyamide fabric is then padded the hydroxyethyl methacrylate in the N hydroxymethyl acrylamide by 20% and 5%
And 0.10% Fe2SO4Mixed aqueous solution in a period of time, allow fabric by padding machine, the pressure between double roller is 0.3Mpa,
Make fabric liquid carrying rate reach 60%, then carry out electron beam irradiation grafting, make irradiation dose reach 135kGy, after irradiation grafting,
20min is boiled to fabric boiling with 4% ammonium bicarbonate soln, washes clean afterwards, percent grafting is 16.7%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fabric for preparing has anti-
The characteristic of molten drop.
Embodiment 7:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to polyamide fabric, make dosage reach 120kGy, after irradiation
Fabric be immediately placed in the 10% itaconic acid aqueous solution, and 1h is reacted at 60 DEG C, wash clean after reaction, fabric is without substantially increasing
Weight, then pads polyamide fabric by 14% acrylamide and 6% hydroxyethyl methacrylate and 0.10%
Fe2SO4Mixed aqueous solution in a period of time, allow fabric by padding machine, the pressure between double roller is 0.2Mpa, makes fabric liquid carrying rate
80% is reached, electron beam irradiation grafting is then carried out, makes irradiation dose reach 135kGy, after irradiation grafting, use 4% sodium acid carbonate
Solution boils 20min to fabric boiling, washes clean afterwards, and percent grafting is 16.3%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fabric for preparing has anti-
The characteristic of molten drop.
Embodiment 8:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to polyamide fabric, make dosage reach 80kGy, after irradiation
Fabric be immediately placed in 10% acrylic acid aqueous solution, and 1h is reacted at 65 DEG C, wash clean after reaction, fabric is without substantially increasing
Weight, then polyamide fabric is padded by 20% N hydroxymethyl acrylamide and 10% hydroxypropyl acrylate and
0.15% Fe2SO4Mixed aqueous solution in a period of time, allow fabric by padding machine, the pressure between double roller is 0.1Mpa, makes to knit
Thing liquid carrying rate reaches 100%, then carries out electron beam irradiation grafting, makes irradiation dose reach 180kGy, after irradiation grafting, uses
2% sodium radio-phosphate,P-32 solution boils 20min to fabric boiling, washes clean afterwards, and percent grafting is 19.7%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fabric for preparing has anti-
The characteristic of molten drop.
Embodiment 9:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to polyamide fabric, make dosage reach 100kGy, after irradiation
Fabric be immediately placed in 10% aqueous maleic acid, and 1h is reacted at 75 DEG C, wash clean after reaction, fabric is without substantially increasing
Weight, then pads polyamide fabric by 10% acrylamide and 5% hydroxypropyl acrylate and 0.05% Fe2SO4
Mixed aqueous solution in a period of time, allow fabric by padding machine, the pressure between double roller is 0.1Mpa, reaches fabric liquid carrying rate
100%, electron beam irradiation grafting is then carried out, make irradiation dose reach 180kGy, it is molten with 1% NaOH after irradiation grafting
Liquid boils 20min to fabric boiling, washes clean afterwards, and percent grafting is 13.3%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fabric for preparing has anti-
The characteristic of molten drop.
Embodiment 10:
Under the conditions of normal temperature air, first electron beam irradiation is carried out to polyamide fabric, make dosage reach 80kGy, after irradiation
Fabric be immediately placed in 10% acrylic acid aqueous solution, and 1h is reacted at 70 DEG C, wash clean after reaction, fabric is without substantially increasing
Weight, then polyamide fabric is padded by 10% N hydroxymethyl acrylamide and 10% hydroxyethyl methacrylate and
0.05% Fe2SO4Mixed aqueous solution in a period of time, allow fabric by padding machine, the pressure between double roller is 0.3Mpa, makes to knit
Thing liquid carrying rate reaches 60%, then carries out electron beam irradiation grafting, makes irradiation dose reach 90kGy, after irradiation grafting, uses 2%
Sodium carbonate liquor boils 20min to fabric boiling, washes clean afterwards, and percent grafting is 11.2%.
In combustion, surface carbonizes rapidly the present embodiment gained fabric, does not drip, and illustrates that the fabric for preparing has anti-
The characteristic of molten drop.
The thermogravimetric curve of anti-dropping fabric sample prepared in above-described embodiment 8 is as shown in figure 1, wherein square is represented
As former state, triangle represents the fabric sample prepared in the present embodiment to polyamide fabric;It is fine in prepared anti-dropping fabric sample
The surface topography of dimension and its in high temperature Muffle furnace after calcination 20 minutes the surface topography of gained residue as shown in Fig. 2 wherein
A it is as former state, (b) fabric sample prepared in the present embodiment with (d) that () and (c) is fabric.
The temperature of initial decomposition of fabric former state is can be seen that at 372 DEG C, this enforcement from the thermogravimetric curve of Fig. 1 fabric samples
Fabric sample temperature of initial decomposition is advanced to 173 DEG C in example, and mainly graft polymers decomposes in advance what is caused, glycerol polymerization
The introducing of thing promotes the decomposition of matrix, additionally, charcoal residual rate of the sample at 800 DEG C is increased to by the 3.5% of fabric former state
8.6%, 1.5 times are increased, show the fabric sample for using the preparation method in this patent to prepare, its carbon-forming performance is substantially carried
Rise, the most melting behavior of matrix can be converted into harmless into charcoal process.
Fiber in the anti-dropping fabric that will be prepared in embodiment 8 observes under a scanning electron microscope surface topography, from
As can be seen that, its fiber surface is smooth and flat for fabric as former state in Fig. 2 (a), arrange loose between fiber, it is interfibrous
Space is high-visible.And in the sample after grafting, such as shown in Fig. 2 (b), fiber surface becomes coarse and covers to have gone up one layer
Graft polymers, the trend for having entanglement between fiber is more tight when arranging situation is also more non-grafted.Can be with from Fig. 2 (c)
Find out the layer of charcoal surface relatively flat of fabric former state, the loose intensity of layer of charcoal is not high.For grafting samples, shown in such as Fig. 2 (d), charcoal
Layer surface presents similar cellular cross-linked structure, illustrates to there occurs crosslinking inside the fabric sample in the present embodiment, and charcoal
Layer is more abundant, and closely cross-linked structure can improve the intensity of layer of charcoal, be that fiber melt is provided a supporting role, and suppress its melting drop
Fall, more than reflect that the present invention has the significant technique effect of protrusion.
The specific embodiment of above-mentioned specific embodiment is used for illustrating the present invention, rather than limits the invention,
In the protection domain of spirit and claims of the present invention, any modifications and changes made to the present invention both fall within this
Bright protection domain.