CN105131549A - Polycarbonate composition and preparing method thereof - Google Patents
Polycarbonate composition and preparing method thereof Download PDFInfo
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- CN105131549A CN105131549A CN201510539956.3A CN201510539956A CN105131549A CN 105131549 A CN105131549 A CN 105131549A CN 201510539956 A CN201510539956 A CN 201510539956A CN 105131549 A CN105131549 A CN 105131549A
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- Prior art keywords
- polycarbonate
- glass
- bat wool
- component
- polycarbonate compositions
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Links
- 239000004417 polycarbonate Substances 0.000 title claims abstract description 77
- 229920000515 polycarbonate Polymers 0.000 title claims abstract description 74
- 239000000203 mixture Substances 0.000 title claims abstract description 62
- 238000000034 method Methods 0.000 title claims description 11
- 238000009826 distribution Methods 0.000 claims abstract description 22
- 210000002268 wool Anatomy 0.000 claims description 57
- 239000011521 glass Substances 0.000 claims description 48
- 239000003365 glass fiber Substances 0.000 claims description 43
- 239000012752 auxiliary agent Substances 0.000 claims description 20
- 125000003118 aryl group Chemical group 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 9
- 239000003063 flame retardant Substances 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 9
- -1 photostabilizer Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 6
- 239000000155 melt Substances 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 4
- 239000000945 filler Substances 0.000 claims description 4
- 239000004902 Softening Agent Substances 0.000 claims description 3
- 238000009472 formulation Methods 0.000 claims description 3
- 239000003112 inhibitor Substances 0.000 claims description 3
- 239000000314 lubricant Substances 0.000 claims description 3
- 230000003647 oxidation Effects 0.000 claims description 3
- 238000007254 oxidation reaction Methods 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 238000005453 pelletization Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 229920000049 Carbon (fiber) Polymers 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims description 2
- 125000001931 aliphatic group Chemical group 0.000 claims description 2
- 239000004917 carbon fiber Substances 0.000 claims description 2
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 2
- 239000013308 plastic optical fiber Substances 0.000 claims description 2
- 238000010008 shearing Methods 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims description 2
- 239000010959 steel Substances 0.000 claims description 2
- 230000002902 bimodal effect Effects 0.000 abstract description 4
- 239000012765 fibrous filler Substances 0.000 abstract 8
- 101000623895 Bos taurus Mucin-15 Proteins 0.000 abstract 2
- 239000002671 adjuvant Substances 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 9
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 6
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical group N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 4
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 4
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 4
- 235000010290 biphenyl Nutrition 0.000 description 4
- 239000004305 biphenyl Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 4
- 125000006267 biphenyl group Chemical group 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- DXZMANYCMVCPIM-UHFFFAOYSA-L zinc;diethylphosphinate Chemical compound [Zn+2].CCP([O-])(=O)CC.CCP([O-])(=O)CC DXZMANYCMVCPIM-UHFFFAOYSA-L 0.000 description 3
- HECLRDQVFMWTQS-RGOKHQFPSA-N 1755-01-7 Chemical compound C1[C@H]2[C@@H]3CC=C[C@@H]3[C@@H]1C=C2 HECLRDQVFMWTQS-RGOKHQFPSA-N 0.000 description 2
- WSEFPKKOUNRCAJ-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)propane-1,3-diol;octadecanoic acid Chemical class OCC(CO)(CO)CO.CCCCCCCCCCCCCCCCCC(O)=O WSEFPKKOUNRCAJ-UHFFFAOYSA-N 0.000 description 2
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 2
- MKYLOMHWHWEFCT-UHFFFAOYSA-N Manthidine Natural products C1C2=CC=3OCOC=3C=C2C2C3=CC(OC)C(O)CC3N1C2 MKYLOMHWHWEFCT-UHFFFAOYSA-N 0.000 description 2
- SNFRINMTRPQQLE-JQWAAABSSA-N Montanin Chemical compound O[C@H]([C@@]1(CO)O[C@H]1[C@H]1[C@H]2O3)[C@]4(O)C(=O)C(C)=C[C@H]4[C@]11OC3(CCCCCCCCCCC)O[C@@]2(C(C)=C)C[C@H]1C SNFRINMTRPQQLE-JQWAAABSSA-N 0.000 description 2
- SNFRINMTRPQQLE-OFGNMXNXSA-N Montanin Natural products O=C1[C@@]2(O)[C@@H](O)[C@@]3(CO)O[C@H]3[C@@H]3[C@H]4[C@@]5(C(=C)C)O[C@](CCCCCCCCCCC)(O4)O[C@@]3([C@H](C)C5)[C@@H]2C=C1C SNFRINMTRPQQLE-OFGNMXNXSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- QTZPBQMTXNEKRX-UHFFFAOYSA-N Voacristine pseudoindoxyl Natural products N1C2=CC=C(OC)C=C2C(=O)C21CCN(C1)C3C(C(C)O)CC1CC32C(=O)OC QTZPBQMTXNEKRX-UHFFFAOYSA-N 0.000 description 2
- 230000002152 alkylating effect Effects 0.000 description 2
- 230000003321 amplification Effects 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 229920006351 engineering plastic Polymers 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 239000005357 flat glass Substances 0.000 description 2
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical class CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- IWDCLRJOBJJRNH-UHFFFAOYSA-N p-cresol Chemical compound CC1=CC=C(O)C=C1 IWDCLRJOBJJRNH-UHFFFAOYSA-N 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 150000008301 phosphite esters Chemical class 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-O phosphonium Chemical compound [PH4+] XYFCBTPGUUZFHI-UHFFFAOYSA-O 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920000098 polyolefin Polymers 0.000 description 2
- 150000008442 polyphenolic compounds Chemical class 0.000 description 2
- 235000013824 polyphenols Nutrition 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 238000004448 titration Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- XZVNZSFCKKWYSA-UHFFFAOYSA-N (2,6-ditert-butylphenyl) dihydrogen phosphate Chemical compound CC(C)(C)C1=CC=CC(C(C)(C)C)=C1OP(O)(O)=O XZVNZSFCKKWYSA-UHFFFAOYSA-N 0.000 description 1
- AQPHBYQUCKHJLT-UHFFFAOYSA-N 1,2,3,4,5-pentabromo-6-(2,3,4,5,6-pentabromophenyl)benzene Chemical group BrC1=C(Br)C(Br)=C(Br)C(Br)=C1C1=C(Br)C(Br)=C(Br)C(Br)=C1Br AQPHBYQUCKHJLT-UHFFFAOYSA-N 0.000 description 1
- 150000005208 1,4-dihydroxybenzenes Chemical class 0.000 description 1
- DGZQEAKNZXNTNL-UHFFFAOYSA-N 1-bromo-4-butan-2-ylbenzene Chemical class CCC(C)C1=CC=C(Br)C=C1 DGZQEAKNZXNTNL-UHFFFAOYSA-N 0.000 description 1
- UVAUHTUDFIJIDS-UHFFFAOYSA-N FC(C(C(C(F)(F)F)(F)F)(F)F)([K])F Chemical compound FC(C(C(C(F)(F)F)(F)F)(F)F)([K])F UVAUHTUDFIJIDS-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000001118 alkylidene group Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 125000001797 benzyl group Chemical class [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 230000031709 bromination Effects 0.000 description 1
- 238000005893 bromination reaction Methods 0.000 description 1
- 230000006208 butylation Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 229920006037 cross link polymer Polymers 0.000 description 1
- MIHINWMALJZIBX-UHFFFAOYSA-N cyclohexa-2,4-dien-1-ol Chemical compound OC1CC=CC=C1 MIHINWMALJZIBX-UHFFFAOYSA-N 0.000 description 1
- SRONXYPFSAKOGH-UHFFFAOYSA-N cyclopentadecane Chemical compound C1CCCCCCCCCCCCCC1 SRONXYPFSAKOGH-UHFFFAOYSA-N 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 150000001993 dienes Chemical class 0.000 description 1
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 239000002305 electric material Substances 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 150000002170 ethers Chemical group 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- NOKUWSXLHXMAOM-UHFFFAOYSA-N hydroxy(phenyl)silicon Chemical compound O[Si]C1=CC=CC=C1 NOKUWSXLHXMAOM-UHFFFAOYSA-N 0.000 description 1
- 229920000092 linear low density polyethylene Polymers 0.000 description 1
- 239000004707 linear low-density polyethylene Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- PRVDZBGQJZSFNF-UHFFFAOYSA-N nonyl phenyl hydrogen phosphite Chemical compound CCCCCCCCCOP(O)OC1=CC=CC=C1 PRVDZBGQJZSFNF-UHFFFAOYSA-N 0.000 description 1
- 229940059574 pentaerithrityl Drugs 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000013034 phenoxy resin Substances 0.000 description 1
- 229920006287 phenoxy resin Polymers 0.000 description 1
- UEZVMMHDMIWARA-UHFFFAOYSA-M phosphonate Chemical compound [O-]P(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-M 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 229920013636 polyphenyl ether polymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000002990 reinforced plastic Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 125000001273 sulfonato group Chemical class [O-]S(*)(=O)=O 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- CYTQBVOFDCPGCX-UHFFFAOYSA-N trimethyl phosphite Chemical compound COP(OC)OC CYTQBVOFDCPGCX-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical group C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a polycarbonate composition. The polycarbonate composition is prepared from, by weight, 50-90 parts of polycarbonate, 5-50 parts of fibrous filler and 0-10 parts of other adjuvants, wherein the sum of the weight parts of the components is 100 parts. The fibrous filler comprises a component I and a component II, wherein the component I is composed of fibrous filler bodies with the length of 30-80 micrometers and accounts for 40-70 wt% of the fibrous filler, and the component II is composed of fibrous filler bodies with the length of 300-500 micrometers and accounts for 20-50 wt% of the fibrous filler. According to selection, the length and content distribution of the fibrous filler are adjusted in the formula of the polycarbonate composition, the fibrous filler can be distributed in the polycarbonate composition in a bimodal mode, while rigidity of the polycarbonate composition is enhanced, the polycarbonate composition has excellent toughness, rigidity and toughness can be balanced, and applicability and practicality of the composition are improved.
Description
Technical field
The present invention relates to engineering plastics technical field, particularly a kind of polycarbonate compositions and preparation method thereof.
Background technology
Polycarbonate is one of five large-engineering plastics, has the comparatively characteristic such as high-impact and thermotolerance, is widely used in all respects that people produce and live.But because polycarbonate exists some defects, as more responsive in poor processability, easily stress cracking, resistance to breach and wear resistance is not good enough, can not meet the needs of actual use in some occasions, thus people bring into use glass to strengthen polycarbonate.
Glass strengthening PC material is widely used in the fields such as automobile, electronic apparatus, family's electric material due to its good intensity, toughness and thermal characteristics.But in the glass fiber reinforced PC material of routine, glass can give material stronger rigidity, but very large to the flexible splitting of material.
At present, bat wool is mainly enhancement in system, bat wool add the toughness that membership reduces material greatly, rigidity-toughness balanced can not be reached, conventional means increases toughner, but as everyone knows, increasing toughner can affect dimensional stability and processing fluidity again.
Up to the present, the impact of glass fibre on the toughness of described polycarbonate compositions about employing two kinds of different lengthss have not been reported.
The present inventor surprisingly finds through great many of experiments, select in polycarbonate compositions formula, regulate bat wool length and content distribution, realize the bimodal distribution of bat wool in polycarbonate compositions, there is while the polycarbonate compositions rigidity reinforced obtained excellent toughness, reach rigidity-toughness balanced, add suitability and the practicality of material.
Summary of the invention
In order to overcome the shortcoming of prior art with not enough, the object of the present invention is to provide a kind of polycarbonate compositions with excellent rigidity-toughness balanced.
Another object of the present invention is to provide the preparation method of above-mentioned polycarbonate compositions.
The present invention is achieved by the following technical solutions:
A kind of polycarbonate compositions, by weight, comprises following composition:
A, the polycarbonate of 50 parts-90 parts;
B, the bat wool of 5 parts-50 parts;
Other auxiliary agent of c, 0-10 part;
Wherein, the weight part sum of a, b, c tri-kinds of components is 100 parts;
Described bat wool comprises component I and component I I:
Component I: the bat wool being 30um-80um by length forms, its weight percent accounting for bat wool is 40%-70%;
Component I I: the bat wool being 300um-500um by length forms, its weight percent accounting for bat wool is 20%-50%.
Wherein, the testing method of bat wool length and distribution: 2g polycarbonate compositions is adjusted to neutrality by hydrogen peroxide titration after 600 DEG C of vitriol oils and hydrofluoric acid burn solution, the burning solution liquid of the clear obtained, 2ml is pipetted at clean sheet glass by transfer pipet from bottom after liquid cooling to room temperature, drop is paved into the water layer that thickness is 2mm, secondary element image instrument amplification multiple is take pictures under the condition under 200 times, and the glass form according to photo calculates Length of Glass Fiber and distribution by statistical method.
Preferably, in described bat wool, component I accounts for bat wool total weight percent is 50wt%-65wt%;
Preferably, component I I accounts for bat wool total weight percent is 30wt%-40wt%.
Wherein, described polycarbonate compositions is the density that ISO1133 records according to testing standard is 1.22g/cm
3-1.80g/cm
3.
Wherein, described polycarbonate compositions is at 300 DEG C, and shearing rate is 1000s
-1condition under the shear viscosity that records be 110Pa.s-350Pa.s.
Wherein, described bat wool is selected from one or more in steel fiber, carbon fiber, plastic optical fibre, glass fibre; Preferred glass fibers; Wherein, described glass fibre is selected from one or more in slubbing fiber, long glass fibres, short glass fiber, be preferably one or more in M-glass, E-glass, A-glass, S-glass, R-glass, C-glass, be more preferably E-glass, A-glass, C-glass; Described glass fibre can be through slurry and adhesion promotor carries out surface-treated, can be also effects on surface part Mulching treatment, can also be that any process is not carried out in surface; The diameter of described glass fibre is 1um-25um, is preferably 2um-20um, most preferably is 4um-15um.
Described polycarbonate is selected from one or more in aromatic copolycarbonate, aliphatic polycarbonate, aromatic-aliphatic polycarbonate, branching polycarbonate, siloxane copolycarbonate; Be preferably aromatic copolycarbonate.
Preferably, described aromatic copolycarbonate is selected from the aromatic copolycarbonate of viscosity-average molecular weight 13000-40000, is more preferably the aromatic copolycarbonate of viscosity-average molecular weight 16000-28000.When viscosity-average molecular weight is in above-mentioned scope, physical strength is good and can keep the formability of excellence.Wherein, viscosity-average molecular weight is by using methylene dichloride to calculate at the soltion viscosity that probe temperature is 25 DEG C as solvent.
Other auxiliary agent described be selected from fire retardant, thermo-stabilizer, oxidation inhibitor, retardant synergist, anti-dripping agent, lubricant, releasing agent, photostabilizer, softening agent, filler, tinting material one or more.
Described fire retardant is selected from halogenated flame retardant or halogen-free flame retardants, preferred halogen-free flame retardants, described halogenated flame retardant is selected from one or more of brominated Polystyrene, brominated polyphenylether, brominated bisphenol a type epoxy resin, brominated styrene-copolymer-maleic anhydride, brominated epoxy resin, bromination phenoxy resin, decabromodiphynly oxide, decabromodiphenyl, brominated polycarbonate, perbromo-three cyclopentadecane or brominated aromatic cross-linked polymer, is preferably brominated Polystyrene, described halogen-free flame retardants is selected from one or more in the fire retardant of nitrogenous flame ratardant, phosphonium flame retardant or nitrogenous and phosphorus, preferably, described phosphonium flame retardant is selected from Triphenyl phosphate, lindol, tricresyl phosphate base diphenyl, tricresyl phosphate xylyl ester, tricresyl phosphate (2, 4, 6-trimethylphenyl) ester, tricresyl phosphate (2, 4-di-tert-butyl-phenyl) ester, tricresyl phosphate (2, 6-di-tert-butyl-phenyl) ester, Resorcinol two (diphenyl phoshate), Resorcinol two (diphenyl phoshate), dihydroxyphenyl propane-bis-(diphenyl phoshate), Resorcinol two (2, 6-di-tert-butyl-phenyl phosphoric acid ester), Resorcinol two (2, 6-dimethylphenylphosphate) one or more.
Suitable anti-dripping agent comprises fluorinated polyolefin, and fluorinated polyolefin is known (see such as EP-A640655).Commercial usual product is such as the Teflon deriving from DuPont company
?30N.
Proper lubrication agent comprises metallic stearic salt, allcyl stearate class, stearic acid pentaerythritol esters, paraffin, montanin wax etc.
Suitable filler comprises titanium dioxide, talcum powder, mica and barium sulfate etc.
Suitable thermo-stabilizer comprises organophosphite, as triphenyl phosphite, and tricresyl phosphite-(2,6-3,5-dimethylphenyl) ester, tricresyl phosphite-nonyl phenylester, dimethylbenene phosphonate, trimethyl phosphite 99 etc.
Suitable oxidation inhibitor comprises organophosphite, alkylating monohydric phenol or polyphenol, the alkylation reaction product of polyphenol and diene, the butylation reaction product of p-cresol or Dicyclopentadiene (DCPD), alkylating hydroquinones, hydroxylated thiodiphenvl ethers, alkylidene group-bis-phenol, benzyl compounds, polyol ester class etc.
Suitable retardant synergist comprises siliceous compound or fluorine-containing compound, as siloxanes, and dimethyl siloxane, phenyl siloxane, methoxyl group siloxanes, tetrafluoroethylene, the tetrafluoroethylene that SAN is coated, the tetrafluoroethylene that PC is coated, emulsion polymerized poly, perfluorinated sulfonate etc.
Suitable photostabilizer comprises benzotriazole category, one or more combinations of benzophenone.
Suitable softening agent is phthalic ester.
Suitable releasing agent comprises metallic stearic salt, allcyl stearate class, stearic acid pentaerythritol esters, paraffin, montanin wax etc.
Suitable tinting material comprises various pigment, dyestuff.
The present invention also provides the preparation method of above-mentioned polycarbonate compositions, comprises the steps:
1) each component is weighed according to formulation content, and will the polycarbonate of prebake process, bat wool, other auxiliary agent be needed to carry out 120 DEG C of-130 DEG C of drying and processings, drying time is set as 4h-6h, obtains the polycarbonate of drying and processing, bat wool, other auxiliary agent;
2) polycarbonate of prebake process, bat wool, other auxiliary agent are mixed respectively through high mixer, mixing temperature is 30 DEG C-50 DEG C, mixing time is set in 5min-15min, obtains polycarbonate, bat wool, other auxiliary agent of mixing;
3) by mix polycarbonate, other auxiliary agent is respectively by spout 1 as shown in Figure 1, bat wool is by spout 1,2 or 3 as shown in Figure 1, join in twin screw extruder, the temperature control set temperature of twin screw extruder is 200 DEG C-280 DEG C, wherein also arrange at least 1 to vacuumize, vacuumize the end that can be positioned at conveying section, the front end of melt zone and metering segment portion;
4) by combination spout and the number controlling bat wool added by each spout, the melt containing length-specific scope and the component I of content range distribution and the bat wool of component I I is obtained;
5) by the melt containing length-specific and the component I of content distribution and the bat wool of component I I that obtains through die head, die holes quantitative range is 4-30, and therefore can obtain diameter is that the melting of the bar compositions of 0.5mm-10mm is rectangular; The rectangular tank cooling vent passing through 20 DEG C-25 DEG C of melting, is incorporated in dicing machine and carries out homogenizing pelletizing, and the particle obtained is by obtaining final polycarbonate compositions after the empty conveying dehumidifying of sieve.
Wherein, in step 3), when adding in bat wool to twin screw extruder respectively by spout 1,2,3 as shown in Figure 1, its residence time in the barrel of L/d=60 machine is respectively 20s-30s, 8s-15s, 3s-5s.
The effect of glass fiber reinforcement effect, with glass fibre dispersion state, distributing homogeneity, orientation and relevant with the interfacial state of matrix resin in matrix resin.Glass fibre should have suitable length in matrix resin.If glass fibre is cut too short, only play filler effect, do not play enhancement; Glass fibre is sheared not enough oversize, also can affect the use properties of the dispersiveness of glass fibre in compound or goods, processability and goods.In glass filament reinforced plastics, glass fibre only reaches certain length, has certain distributional difference, could transmit stress, plays and strengthens and toughness reinforcing effect.
The present invention compared with prior art, has following beneficial effect:
The present invention selects in polycarbonate compositions formula, regulate bat wool length and content distribution, realize the bimodal distribution of bat wool in polycarbonate compositions, there is while the polycarbonate compositions rigidity reinforced obtained excellent toughness, reach rigidity-toughness balanced, add suitability and the practicality of material.
Accompanying drawing explanation
Fig. 1 is the structural representation of twin screw extruder.
Embodiment
Further illustrate the present invention below by embodiment, following examples are the present invention's preferably embodiment, but embodiments of the present invention are not by the restriction of following embodiment.
The testing standard of each performance or method:
The length of bat wool and the testing method of distribution: 2g polycarbonate compositions is adjusted to neutrality by hydrogen peroxide titration after 600 DEG C of vitriol oils and hydrofluoric acid burn solution, the burning solution liquid of the clear obtained, 2ml is pipetted at clean sheet glass by transfer pipet from bottom after liquid cooling to room temperature, drop is paved into the water layer that thickness is 2mm, secondary element image instrument amplification multiple is take pictures under the condition under 200 times, and the glass form according to photo calculates Length of Glass Fiber and distribution by statistical method
The testing method of tensile strength: ISO527;
The testing method of shock strength: ISO180;
The testing method of repeat impact resistance property: adopt 2.75J, Charpy impact height is set as 49cm, then adopts the repeated stock that N is greater than 1 time, the number of times that record batten is thrust, and the more toughness of number of times is better;
The polycarbonate used in the present invention:
Component a-1:PC1300-10NP Korea S LG;
Component a-2:PC1300-03NP Korea S LG;
The bat wool used in the present invention:
Components b: glass fibre, diameter is 4.5um, PPG;
Other auxiliary agent used in the present invention:
Amount of component b-1:LLDPE(2306 U.S. Si Tailong);
Amount of component b-2: sulfur type antioxidant (tetramethylolmethane four (3-lauryl thiopropionate) Chemtura);
Amount of component b-3: perfluorobutyl potassium (Mitsubishi);
Amount of component b-4:PETS(U.S. dragon is husky);
Amount of component b-5:PTFE(tetrafluoroethylene Chemtura).
embodiment 1-9 and comparative example 1-6: the preparation of polycarbonate compositions
1) each component is weighed according to formulation content, and will the polycarbonate of prebake process, bat wool, other auxiliary agent be needed to carry out 120 DEG C of-130 DEG C of drying and processings, drying time is set as 4h-6h, obtains the polycarbonate of drying and processing, bat wool, other auxiliary agent;
2) polycarbonate of prebake process, bat wool, other auxiliary agent are mixed respectively through high mixer, mixing temperature is 30 DEG C-50 DEG C, mixing time is set in 5min-15min, obtains polycarbonate, bat wool, other auxiliary agent of mixing;
3) by mix polycarbonate, other auxiliary agent is respectively by spout 1 as shown in Figure 1, bat wool is by spout 1,2 or 3 as shown in Figure 1, join in twin screw extruder, the temperature control set temperature of twin screw extruder is 200 DEG C-280 DEG C, wherein also arrange at least 1 to vacuumize, vacuumize the end that can be positioned at conveying section, the front end of melt zone and metering segment portion;
4) by combination spout and the number controlling bat wool added by each spout, the melt containing length-specific scope and the component I of content range distribution and the bat wool of component I I is obtained;
5) by the melt containing length-specific and the component I of content distribution and the bat wool of component I I that obtains through die head, die holes quantitative range is 4-30, and therefore can obtain diameter is that the melting of the bar compositions of 0.5mm-10mm is rectangular; The rectangular tank cooling vent passing through 20 DEG C-25 DEG C of melting, is incorporated in dicing machine and carries out homogenizing pelletizing, and the particle obtained is by obtaining final polycarbonate compositions after the empty conveying dehumidifying of sieve.
The concrete proportioning (weight part) of table 1 embodiment 1-9 and comparative example 1-6 and test performance result thereof
Embodiment 1,5 and embodiment 7: by based on glass gross weight, the glass fibre accounting for glass gross weight 50% adds in spout 1 from figure, based on glass gross weight, account for the glass fibre of glass gross weight 50% from spout 2, obtain embodiment 1, embodiment 5, the composition that the component I comprising the distribution of specific Length of Glass Fiber and weight ratio of embodiment 7 and component I I are formed;
Embodiment 2 and embodiment 6: based on glass gross weight, the glass fibre accounting for glass gross weight 80% adds in spout 1 from figure, based on glass gross weight, the glass fibre accounting for glass gross weight 20%, from spout 2, obtains the component I comprising the distribution of specific Length of Glass Fiber and weight ratio of embodiment 2 and embodiment 6 and the composition of component I I formation;
Embodiment 3 and embodiment 9: based on glass gross weight, the glass fibre accounting for glass gross weight 60% adds in spout 1 from figure, based on glass gross weight, the glass fibre accounting for glass gross weight 40%, from spout 2, obtains the component I comprising the distribution of specific Length of Glass Fiber of embodiment 3 and embodiment 9 and the composition of component I I formation;
Embodiment 4 and embodiment 8: based on glass gross weight, the glass fibre accounting for glass gross weight 60% adds in spout 1 from figure, based on glass gross weight, the glass fibre accounting for glass gross weight 40%, from spout 2, obtains the component I comprising the distribution of specific Length of Glass Fiber of embodiment 4 and embodiment 7 and the composition of component I I formation;
Continued 1
Comparative example 1-6: based on glass gross weight, the glass fibre accounting for glass gross weight 50% adds in spout 1 from figure, based on glass gross weight, the glass fibre accounting for glass gross weight 50%, from spout 2, obtains the component I comprising the distribution of specific Length of Glass Fiber and weight ratio of comparative example 1-6 and the composition of component I I formation;
Comparative example 7, based on glass gross weight, the glass fibre accounting for glass gross weight 100% adds in spout 1 from figure, obtains the composition comprising single distributed components I formation of comparative example 7;
Comparative example 8, based on glass gross weight, the glass fibre accounting for glass gross weight 100% adds in spout 2 from figure, obtains the composition comprising single distributed components II formation of comparative example 8;
As can be seen from the embodiment of table 1 and comparative example relatively: the present invention selects in polycarbonate compositions formula, regulate bat wool length and content distribution, realize the bimodal distribution of bat wool in polycarbonate compositions, be there is while the polycarbonate compositions rigidity reinforced obtained the excellent toughness embodied by the technique effect of repeat impact resistance property, reach rigidity-toughness balanced, add suitability and the practicality of material.
Claims (10)
1. a polycarbonate compositions, by weight, comprises following composition:
A, the polycarbonate of 50 parts-90 parts;
B, the bat wool of 5 parts-50 parts;
Other auxiliary agent of c, 0-10 part;
Wherein, the weight part sum of a, b, c tri-kinds of components is 100 parts;
Described bat wool comprises component I and component I I:
Component I: the bat wool being 30um-80um by length forms, its weight percent accounting for bat wool is 40%-70%;
Component I I: the bat wool being 300um-500um by length forms, its weight percent accounting for bat wool is 20%-50%.
2. polycarbonate compositions according to claim 1, is characterized in that, in described bat wool, component I accounts for bat wool total weight percent is 50wt%-65wt%.
3. polycarbonate compositions according to claim 1, is characterized in that, in described bat wool, component I I accounts for bat wool total weight percent is 30wt%-40wt%.
4. the polycarbonate compositions according to any one of claim 1-3, is characterized in that, described polycarbonate compositions is the density that ISO1133 records according to testing standard is 1.22g/cm
3-1.80g/cm
3.
5. the polycarbonate compositions according to any one of claim 1-3, is characterized in that, described polycarbonate compositions is at 300 DEG C, and shearing rate is 1000s
-1condition under the shear viscosity that records be 110Pa.s-350Pa.s.
6. the polycarbonate compositions according to any one of claim 1-3, is characterized in that, described bat wool is selected from one or more in steel fiber, carbon fiber, plastic optical fibre, glass fibre; Preferred glass fibers; Wherein, described glass fibre is selected from one or more in slubbing fiber, long glass fibres, short glass fiber, be preferably one or more in M-glass, E-glass, A-glass, S-glass, R-glass, C-glass, be more preferably E-glass, A-glass, C-glass; Described glass fibre can be through slurry and adhesion promotor carries out surface-treated, can be also effects on surface part Mulching treatment, can also be that any process is not carried out in surface; The diameter of described glass fibre is 1um-25um, is preferably 2um-20um, most preferably is 4um-15um.
7. polycarbonate compositions according to claim 1, it is characterized in that, described polycarbonate is selected from one or more in aromatic copolycarbonate, aliphatic polycarbonate, aromatic-aliphatic polycarbonate, branching polycarbonate, siloxane copolycarbonate; Be preferably aromatic copolycarbonate.
8. polycarbonate compositions according to claim 7, is characterized in that, described aromatic copolycarbonate is selected from the aromatic copolycarbonate of viscosity-average molecular weight 13000-40000, is preferably the aromatic copolycarbonate of viscosity-average molecular weight 16000-28000.
9. polycarbonate compositions according to claim 1, it is characterized in that, other auxiliary agent described be selected from fire retardant, thermo-stabilizer, oxidation inhibitor, retardant synergist, anti-dripping agent, lubricant, releasing agent, photostabilizer, softening agent, filler, tinting material one or more.
10. comprise a preparation method for the polycarbonate compositions described in any one of claim 1-9, it is characterized in that, comprise the steps:
1) each component is weighed according to formulation content, and will the polycarbonate of prebake process, bat wool, other auxiliary agent be needed to carry out 120 DEG C of-130 DEG C of drying and processings, drying time is set as 4h-6h, obtains the polycarbonate of drying and processing, bat wool, other auxiliary agent;
2) polycarbonate of prebake process, bat wool, other auxiliary agent are mixed respectively through high mixer, mixing temperature is 30 DEG C-50 DEG C, mixing time is set in 5min-15min, obtains polycarbonate, bat wool, other auxiliary agent of mixing;
3) by mix polycarbonate, other auxiliary agent is respectively by spout 1 as shown in Figure 1, bat wool is by spout 1,2 or 3 as shown in Figure 1, join in twin screw extruder, the temperature control set temperature of twin screw extruder is 200 DEG C-280 DEG C, wherein also arrange at least 1 to vacuumize, vacuumize the end that can be positioned at conveying section, the front end of melt zone and metering segment portion;
4) by combination spout and the number controlling bat wool added by each spout, the melt containing length-specific scope and the component I of content range distribution and the bat wool of component I I is obtained;
5) by the melt containing length-specific and the component I of content distribution and the bat wool of component I I that obtains through die head, die holes quantitative range is 4-30, and therefore can obtain diameter is that the melting of the bar compositions of 0.5mm-10mm is rectangular; The rectangular tank cooling vent passing through 20 DEG C-25 DEG C of melting, is incorporated in dicing machine and carries out homogenizing pelletizing, and the particle obtained is by obtaining final polycarbonate compositions after the empty conveying dehumidifying of sieve.
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| JP2019151702A (en) * | 2018-03-01 | 2019-09-12 | 旭ファイバーグラス株式会社 | Exterior component for sunroof, and composite component for sunroof |
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