A kind of high dispersive catalyst system and catalyzing and its preparation method and application
Technical field
The present invention relates to a kind of high dispersive catalyst system and catalyzing and its preparation method and application, belong to petrochemicals synthesis and new catalytic material technical field.
Background technology
Ethene is most important basic material in petrochemical industry, is called as " mother of petrochemical industry ".Cracking is passed through at present primarily of oil or low-carbon alkanes.And in naphtha pyrolysis stove ethene out, containing trace acetylene, it is to the toxic effect of follow-up ethylene polymerization, therefore needs acetylene content to be down to below 10ppm.
There are some researches show at present, utilize preparing ethylene by selective hydrogenation of acetylene a kind of new raw material can be provided to originate for ethylene industry, reduce ethene to the degree of dependence of petroleum resources and production cost of ethylene, have broad application prospects.Prior art discloses the method that acetylene liquid phase selective hydrogenation in slurry bed system prepares ethene.Wherein, in gas-solid catalysis system, introduce liquid phase solvent, it has high Selective dissolution to acetylene, has low Selective dissolution to ethene; Catalyst is dispersed in liquid phase solvent, utilizes liquid phase solvent to the high Selective dissolution implementation procedure coupling of acetylene, improve the selective of ethene.But those skilled in the art know, paste state bed reactor is gas-liquid-solid phase reaction, requires gas-liquid-solid Homogeneous phase mixing, but must be carried on carrier due to fixed bde catalyst, and its particle diameter is limited, and larger beaded catalyst disperses uneven in slurries; And bulky grain solid also easily blocks gas distribution holes in slurry bed system; In addition, also there is the defects such as hydrogenation activity is low, addition large, preparation complexity, equipment attrition.Therefore, be necessary to propose that a kind of particle diameter is little, the catalyst of good dispersion.
Summary of the invention
The object of this invention is to provide a kind of high dispersive catalyst system and catalyzing being applicable to producing ethylene with acetylene hydrogenation slurry bed system.Described catalyst system and catalyzing particle diameter is little, effectively prevent the problem of fixed bed large granular catalyst blocking gas distributor and equipment attrition, uses it in slurry bed system and both decreased catalyst amount, turn improve conversion of alkyne.
To achieve these goals, the present invention adopts following technical scheme:
A kind of high dispersive catalyst system and catalyzing, it is dissolved in decentralized photo by organic palladium salt, co-catalyst, obtains through hydrogen reducing; Described catalyst system and catalyzing particle diameter is between 1nm-100nm.
In the catalyst system and catalyzing that the present invention obtains, Metal Palladium accounts for the 0.01-1% of catalyst system and catalyzing gross mass.
It is little that high dispersive catalyst system and catalyzing of the present invention has particle diameter, carrier-free, for dispersed better in slurry bed system, effectively improve catalyst utilization and ethylene yield, large granular catalyst also can be avoided simultaneously to block gas distributor and equipment, the acetylene problem such as deep hydrogenation in catalyst carrier.
In catalyst system and catalyzing of the present invention, described organic palladium salt be selected from two (acetylacetone,2,4-pentanedione) palladium, hexafluoroacetylacetone palladium, tetrakis triphenylphosphine palladium, two (acetonitrile) palladium bichloride or (2,2-bipyridyl) dichloro palladium one or more.
In catalyst system and catalyzing of the present invention, described co-catalyst be selected from oil-soluble silver salt, nickel salt, ruthenium salt or cerium salt etc. one or more.
In catalyst system and catalyzing of the present invention, described decentralized photo be selected from glycerine, benzene, toluene, chloroform, acetone, paraffin, dimethyl sulfoxide (DMSO), ethylenediamine, pyridine, METHYLPYRROLIDONE, dimethyl formamide, oxolane, cyclohexanone one or more; One or more in preferably glycerine, chloroform or METHYLPYRROLIDONE, wherein, containing in the decentralized photo of METHYLPYRROLIDONE, METHYLPYRROLIDONE quality accounts for more than 80% of decentralized photo gross mass.
In order to obtain better dispersion effect, also ionic liquid can be added in decentralized photo; Described ionic liquid accounts for the 0.01-5% of decentralized photo mass fraction.Described ionic liquid be selected from [BMIM] [BF4], [BMIM] [BF4], [BMIM] Cl, [BMPyrr] [EtHPO3] or [BMPyrr] [OAC] one or more.
The present invention does not do further restriction to the consumption of organic palladium salt, co-catalyst, and the addition of said components is to realize it and dissolve completely in the solution and to make in system Metal Palladium mass fraction for 0.01-1%.
The present invention also provides a kind of preparation method of above-mentioned catalyst system and catalyzing, comprises the steps:
1) organic palladium salt, co-catalyst are dispersed in decentralized photo, form homogeneous solution;
2) by after solution warms to reduction temperature, pass into hydrogen and carry out reduction reaction, obtain dispersed catalysts.
In above-mentioned preparation method, step 2) in, described reducing condition is: be slowly warming up to 80-85 DEG C of constant 0.5h, then be warming up to 110-120 DEG C constant be 0.5h, continue to be warming up to 120-200 DEG C and carry out reduction 0.2-5h, hydrogen gas space velocity is 0.1s
-1-1s
-1.
Reduction reaction of the present invention can be carried out in reaction unit of the present invention realizing of grasping of those skilled in the art, and this is not particularly limited to again in the present invention.As one of preferred embodiment for the present invention, described reduction reaction can also be carried out in batch tank stirred reactor, and wherein Hydrogen Vapor Pressure is 0.2-1.2MPa.
The present invention also provides the application of above-mentioned catalyst system and catalyzing in preparing ethylene by selective hydrogenation of acetylene, preferred slurry bed process preparing ethylene by selective hydrogenation of acetylene.During concrete use, catalyst system and catalyzing is directly added in slurry bed system liquid phase solvent and disperse.Catalyst system and catalyzing of the present invention can be used for but is not limited to producing ethylene with acetylene hydrogenation slurry bed system.
Catalyst system and catalyzing carrier-free of the present invention, uniform particle sizes that can be less, is stably scattered in slurry bed system liquid phase.Prepare in ethylene process at acetylene and use this catalyst system and catalyzing, both catalyst amount can be reduced, cost-saving, be conducive to again improving conversion of alkyne, avoid large granular catalyst and promote that minute bubbles merge, blocking gas distributor and equipment attrition, acetylene is the problem such as deep hydrogenation in catalyst carrier.
Detailed description of the invention
Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Embodiment 1
Concrete steps are as follows:
1) get chloroform 10g, glycerine 10g, METHYLPYRROLIDONE 80g, mixes and is made into decentralized photo;
N in molar ratio
(Pd): n
(Ag)=1:2.5 gets two (acetylacetone,2,4-pentanedione) palladium 0.286g, co-catalyst silver nitrate is dissolved in decentralized photo, obtains mixed liquor;
2) mixed liquor is slowly warming up to 80 DEG C of constant temperature 0.5h, then is warming up to 110 DEG C of constant temperature 0.5h, continue to be warming up to 150 DEG C and pass into hydrogen reducing 2h, obtain catalyst system and catalyzing 1;
Wherein, hydrogen gas space velocity is 0.1s
-1, gained catalyst system and catalyzing 1 average diameter of particles is 13nm.
Embodiment 2
Concrete steps are as follows:
1) get glycerine 10g, METHYLPYRROLIDONE 90g, mixes and is made into decentralized photo, in molar ratio n
(Pd): n
(Ni)=1:2 gets two (acetonitrile) palladium bichloride 2.44g, co-catalyst nickel acetylacetonate is dissolved in decentralized photo, obtains mixed liquor;
2) mixed liquor is slowly warming up to 80 DEG C of constant temperature 0.5h, then is warming up to 110 DEG C of constant temperature 0.5h, continue to be warming up to 200 DEG C and pass into hydrogen reducing 0.2h, obtain catalyst system and catalyzing 2;
Wherein, hydrogen gas space velocity is 1s
-1, gained catalyst system and catalyzing 2 average diameter of particles is 97nm.
Embodiment 3
Concrete steps are as follows:
1) get chloroform 10g, ionic liquid [BMIM] [BF4] 5g, METHYLPYRROLIDONE 85g, mixes and is made into decentralized photo; N in molar ratio
(Pd): n
(Ce)=1:1 gets hexafluoroacetylacetone palladium 2.61g, co-catalyst trifluoromethayl sulfonic acid cerium is dissolved in decentralized photo, obtains mixed liquor;
2) mixed liquor is slowly warming up to 80 DEG C of constant temperature 0.5h, then is warming up to 110 DEG C of constant temperature 0.5h, continue to be warming up to 120 DEG C and pass into hydrogen reducing 5h, obtain catalyst system and catalyzing 3;
Wherein, hydrogen gas space velocity is 0.5s
-1, gained catalyst system and catalyzing average diameter of particles is 7nm.
Comparative example 1
N in molar ratio
(Pd): n
(Ag)=1:2.5 gets palladium bichloride and silver acetate is soluble in water, by infusion process at 40 order γ-Al
2o
30.03% ω t Metal Palladium in load, dry roasting, hydrogen reducing obtains solid catalyst.
Comparative example 2
N in molar ratio
(Pd): n
(Ce)=1:2 gets palladium nitrate and nickel acetylacetonate is soluble in water, and by infusion process load 0.03% ω t Metal Palladium on 40 order silica, dry roasting, hydrogen reducing obtains solid catalyst.
Effect experimental
The solid catalyst of the catalyst system and catalyzing of embodiment 1-3 gained and comparative example 1,2 gained is placed in slurry bed system, in slurries, palladium metal content is 200ppm, at hydrogen alkynes volume ratio 6:1, operation air speed is 45000ml/ (gcat.h), temperature is react under 150 DEG C of conditions, by reaction end gas through chromatography, result is as follows:
As seen from the above table, catalyst system and catalyzing of the present invention is prepared in ethene slurry bubble bed at acetylene, operate air speed be 45000ml/ (gcat.h) situation under use time, catalyst system and catalyzing of the present invention in conversion of alkyne, yield of ethene all apparently higher than comparative example; Illustrate that embodiment of the present invention gained catalyst system and catalyzing effectively prevent the problem of diffusion, the further hydrogenation of ethene in large granular catalyst; And in course of reaction, decrease problem such as blocking gas distributor and equipment attrition etc.
Although above the present invention is described in detail with a general description of the specific embodiments, on basis of the present invention, can make some modifications or improvements it, this will be apparent to those skilled in the art.Therefore, these modifications or improvements without departing from theon the basis of the spirit of the present invention, all belong to the scope of protection of present invention.