CN105126668A - Continuous natural stone paint production device - Google Patents
Continuous natural stone paint production device Download PDFInfo
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- CN105126668A CN105126668A CN201510451185.2A CN201510451185A CN105126668A CN 105126668 A CN105126668 A CN 105126668A CN 201510451185 A CN201510451185 A CN 201510451185A CN 105126668 A CN105126668 A CN 105126668A
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- screen pack
- agitator tank
- shaft
- mineral varnish
- true mineral
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Abstract
The invention belongs to the technical field of paint and relates to a continuous natural stone paint production device. The continuous natural stone paint production device solves the problem that the existing natural stone paint production device has low production efficiency and a high production cost. The continuous natural stone paint production device comprises an agitator tank. A stirring paddle mechanism is arranged in the agitator tank. A driving mechanism is arranged outside the agitator tank, is connected to the stirring paddle mechanism and is used for driving the stirring paddle mechanism to rotate in the agitator tank along a circumferential direction. The stirring paddle mechanism comprises a stirring shaft and several stirring paddles fixed to the stirring shaft. A filter screen is rotatingly connected to the stirring shaft and has an open top and a sealed bottom. The side wall of the filter screen is provided with mesh openings. The stirring shaft is provided with a differential mechanism and the differential mechanism is used for making the stirring shaft drive the filter screen to rotate and making a stirring shaft rotation rate greater than a filter screen rotation rate. The agitator tank is provided with a feeding mechanism for feeding materials into the agitator tank. The continuous natural stone paint production device has the advantages of high production efficiency, low production cost, good natural stone paint mixing uniformity and construction easiness.
Description
Technical field
The invention belongs to technical field of coatings, relate to the true mineral varnish process units of a kind of continous way.
Background technology
True mineral varnish is the coating that a kind of decorative effect exactly likes marble, granite.The natural stone-powder of main employing shades of colour is formulated, is applied to the imitative stone effect of external wall, therefore also known as liquid stone.Building after true mineral varnish finishing, has natural real natural colour, gives elegance, harmony, serious aesthetic feeling, be suitable for the indoor and outdoor decoration of all kinds of building.Particularly decorate on curved-surface building thing, vivid, there is a kind of effect of back to nature.True mineral varnish has fire prevention, waterproof, acid and alkali-resistance, anti-pollution.The features such as nontoxic, tasteless, bonding force is strong, will never fade, can stop extraneous adverse circumstances to corrode building effectively, extend the life-span of building, because true mineral varnish possesses good adhesive force and freeze-thaw resistance property, are therefore particularly suitable for using at cold district.True mineral varnish easy construction, easily dryly saves time, the advantages such as easy construction.
Existing true mineral varnish is when producing, need first prefabricated certain density slurry in a reactor, in another reactor, make the base-material of various powder mixing again, obtain true mineral varnish after then slurry and base-material fully being stirred in other reactor, refilter and obtain finished product.Production process is complicated, and production efficiency is low, also improves the production cost of true mineral varnish.
In order to solve the deficiencies in the prior art, people are through constantly exploring, propose various solution, as Chinese patent literature discloses a kind of true mineral varnish production equipment [patent No.: CN202555200U], comprise paint mixing kettle, paint mixing kettle outer wall connection bracket, motor and speed reducer is provided with above paint mixing kettle, output end of reducer connects jackshaft upper end by shaft coupling, jackshaft lower end is bolted to connection with the shaft upper end being positioned at paint mixing kettle, shaft is provided with three groups of leaf oars, shaft lower end and leaf oar two ends all with scrape wall frame and be connected, bottom paint mixing kettle, setting tool has the discharging opening of baiting valve, both sides, paint mixing kettle top are respectively provided with a charging hopper.
Such scheme decreases feed time, but does not solve the problem of how to enhance productivity.
Summary of the invention
The object of the invention is for the problems referred to above, provide the continous way that a kind of structure is simple, production efficiency is high true mineral varnish process units.
For achieving the above object, present invention employs following technical proposal: the true mineral varnish process units of a kind of continous way, comprise agitator tank, paddle mechanism is provided with in described agitator tank, driving mechanism is provided with and this driving mechanism connects paddle mechanism thus Neng Shi paddle mechanism rotates in agitator tank inner circumferential outside described agitator tank, described paddle mechanism comprises shaft and is fixed on the some paddles on shaft, described shaft is also rotatably connected to a screen pack and this screen pack open top sealed bottom, the sidewall of screen pack has mesh, described shaft is provided with one can allow shaft drive screen pack to rotate and the slewing rate of shaft is greater than the box of tricks of screen pack slewing rate, described agitator tank is provided with an energy and material is sent to feed mechanism in agitator tank.
In the true mineral varnish process units of above-mentioned continous way, described box of tricks comprises the pinion be fixed on shaft and the bearing be rotationally connected with shaft, described bearing outer wall is connected with a gear wheel, described pinion to be connected with gear wheel by driving member thus to make pinion drive bull gear drive, described screen pack be fixedly connected with gear wheel thus make screen pack can with gear wheel synchronous axial system, the number of teeth of pinion is less than the number of teeth of gear wheel.
In the true mineral varnish process units of above-mentioned continous way, described driving member comprises the drive link be rotationally connected with agitator tank, described drive link is fixedly connected with the first travelling gear and the second travelling gear, first travelling gear engages with pinion, second travelling gear engages with gear wheel, the number of teeth of the first travelling gear is greater than the number of teeth of pinion, and the number of teeth of the second travelling gear is not more than the number of teeth of the first travelling gear.
In the true mineral varnish process units of above-mentioned continous way, the number of teeth of the second described travelling gear is less than the number of teeth of gear wheel, described gear wheel is fixed with a ringwise filter screen clamping ring, described screen pack is provided with some connecting rods and connecting rod is fixedly connected with filter screen clamping ring.
In the true mineral varnish process units of above-mentioned continous way, described connecting rod has some and radially distributes, and the bottom of described screen pack has curved shrouding.
In the true mineral varnish process units of above-mentioned continous way, described paddle mechanism also comprises some grating disks be fixedly connected with shaft, and the edge of described grating disk is densely covered with sawtooth.
In the true mineral varnish process units of above-mentioned continous way, described paddle and grating disk one to one interval are arranged, and bottom screen pack, top is provided with a grating disk.
In the true mineral varnish process units of above-mentioned continous way, the aperture of the mesh of described screen pack sidewall is 300-60 order, the decelerator that described driving mechanism comprises motor and is connected with motor, and described decelerator connects shaft.
In the true mineral varnish process units of above-mentioned continous way, described feed mechanism comprises several independently feeding tanks, and described feeding tank connects screen pack by batch mixing funnel.
In the true mineral varnish process units of above-mentioned continous way, described batch mixing funnel comprises funnel bin, described funnel bin is provided with the door that can open or close, one block of meshed web plate of tool is provided with bottom funnel bin, be fixedly connected with some springs bottom described web plate, and spring is fixedly connected with funnel bin away from the other end of web plate.
Compared with prior art, the invention has the advantages that: can realize friction feeding mixing, production efficiency is high, and production cost is low, and the true mineral varnish of production mixes, and is easy to construction.
Accompanying drawing explanation
Fig. 1 is structural representation provided by the invention;
Fig. 2 is the structural representation of grating disk provided by the invention;
Fig. 3 is the structural representation of batch mixing funnel provided by the invention.
In figure: agitator tank 1, dog-house 11, baiting valve 12, paddle mechanism 2, shaft 21, paddle 22, screen pack 23, shrouding 24, grating disk 25, sawtooth 26, driving mechanism 3, motor 31, decelerator 32, box of tricks 4, pinion 41, bearing 42, gear wheel 43, driving member 44, drive link 45, first travelling gear 46, second travelling gear 47, filter screen clamping ring 48, connecting rod 49, feed mechanism 5, feeding tank 51, batch mixing funnel 52, funnel bin 53, door 54, web plate 55, spring 56.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described in detail.
As depicted in figs. 1 and 2, the true mineral varnish process units of a kind of continous way, comprise agitator tank 1, agitator tank 1 top has dog-house 11, bottom has baiting valve 12, paddle mechanism 2 is provided with in described agitator tank 1, driving mechanism 3 is provided with and this driving mechanism 3 connects paddle mechanism 2 thus Neng Shi paddle mechanism 2 rotates in agitator tank 1 inner circumferential outside described agitator tank 1, described paddle mechanism 2 comprises shaft 21 and is fixed on the some paddles 22 on shaft 21, the shape of paddle slurry 22 can not limit, described shaft 21 is also rotatably connected to a screen pack 23 and this screen pack 23 open top sealed bottom, material can be put into screen pack 23 from the dog-house 11 at agitator tank 1 top, the sidewall of screen pack 23 has mesh, described shaft 21 is provided with one can allow shaft 21 drive screen pack 23 to rotate and the slewing rate of shaft 21 is greater than the box of tricks 4 of screen pack 23 slewing rate, described agitator tank 1 is provided with an energy and material is sent to feed mechanism 5 in agitator tank 1.The decelerator 32 that driving mechanism 3 comprises motor 31 and is connected with motor 31, described decelerator 32 connects shaft 21.The aperture of the mesh of screen pack 23 sidewall is 300-60 order.
Box of tricks 4 comprises the pinion 41 be fixed on shaft 21 and the bearing 42 be rotationally connected with shaft 21, in the present embodiment, bearing 42 inwall and shaft 21 are fixed, bearing 42 outer wall is connected with a gear wheel 43, described pinion 41 to be connected with gear wheel 43 by driving member 44 thus to make pinion 41 that gear wheel 43 can be driven to rotate, described screen pack 23 be fixedly connected with gear wheel 43 thus make screen pack 23 can with gear wheel 43 synchronous axial system, the number of teeth of pinion 41 is less than the number of teeth of gear wheel 43.Driving member 44 and agitator tank 1 are rotationally connected, and can be realized by instruments such as bearings.
Specifically, driving member 44 comprises the drive link 45 be rotationally connected with agitator tank 1, agitator tank 1 can be fixed a bearing, drive link 45 is fixedly connected with this bearing inner race, described drive link 45 is fixedly connected with the first travelling gear 46 and the second travelling gear 47, first travelling gear 46 engages with pinion 41, second travelling gear 47 engages with gear wheel 43, the number of teeth of the first travelling gear 46 is greater than the number of teeth of pinion 41, and the number of teeth of the second travelling gear 47 is not more than the number of teeth of the first travelling gear 46.In the present embodiment, little tooth: 41: the first travelling gear 46: the second travelling gears 47: the gear ratio of gear wheel 43 is 1:2-5:1-2:2-5.
The number of teeth of the second travelling gear 47 is less than the number of teeth of gear wheel 43, described gear wheel 43 is fixed with a ringwise filter screen clamping ring 48, and described screen pack 23 is provided with some connecting rods 49 and connecting rod 49 is fixedly connected with filter screen clamping ring 48.
Connecting rod 49 has some and radially distributes, and the bottom of described screen pack 23 has curved shrouding 24.
Paddle mechanism 2 also comprises some grating disks 25 be fixedly connected with shaft 21, and the edge of described grating disk 25 is densely covered with sawtooth 26, and shape, the size of sawtooth 26 can be identical, also can not be identical.Paddle 22 and grating disk 25 one to one interval are arranged, and bottom screen pack 23, top is provided with a grating disk 25.
As shown in Figure 3, feed mechanism 5 comprises several independently feeding tanks 51, feeding tank 51 can deposit different powders, described feeding tank 51 connects screen pack 23 by batch mixing funnel 52, described batch mixing funnel 52 comprises funnel bin 53, described funnel bin 53 is provided with the door 54 that can open or close, be convenient to clean funnel bin 53, one block of meshed web plate 55 of tool is provided with bottom funnel bin 53, some springs 56 are fixedly connected with bottom described web plate 55, and spring 56 is fixedly connected with funnel bin 53 away from the other end of web plate 55, when powder is sent on web plate 55, even blanking is realized by the vibrations certainly of spring 56, for the mixing of materials in agitator tank 1 reduces the heavy burdens, improve mixed effect.
The course of work of the present invention is: the hydroxyethylcellulose 5 parts dropping into following material: 3wt% in agitator tank 1, ethylene glycol 0.5 part, Silicone acrylic emulsion 22 parts, bentonite 2 parts, mica powder 0.5 part, monochromatic ceramic paint 0.2 part, 28 parts, 60-300 object black sand stone, 1wt% polyacrylamide 2 parts, water-based isocyanide ester 1 part, K120.5 part, KF88 0.4 part, 30 parts, water; Above-mentioned material is arranged in the screen pack 23 of agitator tank 1, and start driving mechanism 3 and shaft 21 is rotated, shaft 21 rotating speed is 50-100rpm, shaft 21 mixing time is 30-150min, after stirring completes, shaft 21 is rotated further and is discharged in agitator tank 1 by above-mentioned material, obtains finished product.
Operation principle of the present invention is: solid material leaves in feeding tank 51 in advance, screen pack 23 is entered into through batch mixing funnel 52, liquid material is put into screen pack 23 from dog-house 11, when material is put in screen pack 23, shaft 21 rotates, drive paddle 22 and grating disk 25 synchronous axial system, the solid of agglomerate is cut into little briquetting body by grating disk 25, little briquetting body mixes with liquid by paddle 22 further, form emulsion, in stirring and cutting process, solid material directly can be got rid of from the mesh of screen pack 23, the material of exclusive segment is granularity material up to standard, thus the crushing, stirring pressure alleviated in screen pack 23, when solid matter all can mesh through screen pack 23 time, then stir.Because the rotating speed of shaft 21 is larger, and the surface area of screen pack 23 is larger, therefore, if screen pack 23 and shaft 21 synchronous axial system, screen pack 23 is easily out of shape and the resistance be subject to is larger, can cause shaft 21 cannot normal rotation, therefore a box of tricks 4 is devised, the object of this box of tricks 4 allows shaft 21, paddle 22, grating disk 25 and screen pack 23 rotate exactly, but the velocity of rotation of screen pack 23 is less than the velocity of rotation of shaft 21, thus shaft 21 and screen pack 23 can normally be worked.
The present invention does not need by premix, the step such as pre-dispersed, a step can feed intake and namely complete the production of true mineral varnish, and dispersion effect, be easy to construction.True mineral varnish provided by the invention has marmorean lines, and production cost is low.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Although more employ the terms such as agitator tank 1, dog-house 11, paddle mechanism 2, shaft 21, paddle 22, screen pack 23, shrouding 24, grating disk 25, sawtooth 26, driving mechanism 3, motor 31, decelerator 32, box of tricks 4, pinion 41, bearing 42, gear wheel 43, driving member 44, drive link 45, first travelling gear 46, second travelling gear 47, filter screen clamping ring 48, connecting rod 49 herein, do not get rid of the possibility using other term.These terms are used to be only used to describe and explain essence of the present invention more easily; The restriction that they are construed to any one additional is all contrary with spirit of the present invention.
Claims (10)
1. the true mineral varnish process units of continous way, comprise agitator tank (1), paddle mechanism (2) is provided with in described agitator tank (1), be provided with driving mechanism (3) outside described agitator tank (1) and this driving mechanism (3) connect paddle mechanism (2) thus Neng Shi paddle mechanism (2) rotate in agitator tank (1) inner circumferential, it is characterized in that, described paddle mechanism (2) comprises shaft (21) and is fixed on the some paddles (22) on shaft (21), described shaft (21) is also rotatably connected to a screen pack (23) and this screen pack (23) open top sealed bottom, the sidewall of screen pack (23) has mesh, described shaft (21) is provided with one can allow shaft (21) drive screen pack (23) to rotate and the slewing rate of shaft (21) is greater than the box of tricks (4) of screen pack (23) slewing rate, described agitator tank (1) is provided with an energy and material is sent to feed mechanism (5) in agitator tank (1).
2. the true mineral varnish process units of continous way according to claim 1, it is characterized in that, described box of tricks (4) comprises the pinion (41) be fixed on shaft (21) and the bearing (42) be rotationally connected with shaft (21), described bearing (42) outer wall is connected with a gear wheel (43), described pinion (41) to be connected with gear wheel (43) by driving member (44) thus to make pinion (41) that gear wheel (43) can be driven to rotate, described screen pack (23) be fixedly connected with gear wheel (43) thus make screen pack (23) can with gear wheel (43) synchronous axial system, the number of teeth of pinion (41) is less than the number of teeth of gear wheel (43).
3. the true mineral varnish process units of continous way according to claim 2, it is characterized in that, described driving member (44) comprises the drive link (45) be rotationally connected with agitator tank (1), described drive link (45) is fixedly connected with the first travelling gear (46) and the second travelling gear (47), first travelling gear (46) engages with pinion (41), second travelling gear (47) engages with gear wheel (43), the number of teeth of the first travelling gear (46) is greater than the number of teeth of pinion (41), the number of teeth of the second travelling gear (47) is not more than the number of teeth of the first travelling gear (46).
4. the true mineral varnish process units of continous way according to claim 3, it is characterized in that, the number of teeth of described the second travelling gear (47) is less than the number of teeth of gear wheel (43), described gear wheel (43) is fixed with a ringwise filter screen clamping ring (48), described screen pack (23) is provided with some connecting rods (49) and connecting rod (49) is fixedly connected with filter screen clamping ring (48).
5. the true mineral varnish process units of continous way according to claim 4, it is characterized in that, described connecting rod (49) has some and radially distributes, and the bottom of described screen pack (23) has curved shrouding (24).
6. the true mineral varnish process units of continous way according to claim 1, it is characterized in that, described paddle mechanism (2) also comprises some grating disks (25) be fixedly connected with shaft (21), and the edge of described grating disk (25) is densely covered with sawtooth (26).
7. the true mineral varnish process units of continous way according to claim 6, it is characterized in that, described paddle (22) and grating disk (25) are arranged at interval one to one, and top, screen pack (23) bottom is provided with a grating disk (25).
8. the true mineral varnish process units of continous way according to claim 1, it is characterized in that, the aperture of the mesh of described screen pack (23) sidewall is 300-60 order, the decelerator (32) that described driving mechanism (3) comprises motor (31) and is connected with motor (31), described decelerator (32) connects shaft (21).
9. the true mineral varnish process units of continous way according to claim 1, it is characterized in that, described feed mechanism (5) comprises several independently feeding tanks (51), and described feeding tank (51) connects screen pack (23) by batch mixing funnel (52).
10. the true mineral varnish process units of continous way according to claim 9, it is characterized in that, described batch mixing funnel (52) comprises funnel bin (53), described funnel bin (53) is provided with the door (54) that can open or close, one piece of meshed web plate of tool (55) is provided with in funnel bin (53) bottom, described web plate (55) bottom is fixedly connected with some springs (56), and spring (56) is fixedly connected with funnel bin (53) away from the other end of web plate (55).
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| CN201510451185.2A CN105126668B (en) | 2015-07-28 | 2015-07-28 | The true mineral varnish process units of continous way |
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| CN201510451185.2A CN105126668B (en) | 2015-07-28 | 2015-07-28 | The true mineral varnish process units of continous way |
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Cited By (3)
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| CN107308836A (en) * | 2017-07-28 | 2017-11-03 | 广东省现代农业装备研究所 | A kind of relay-type drives the device of large-scale storage bin agitating shaft rotation |
| CN108905352A (en) * | 2018-07-12 | 2018-11-30 | 合肥七小俊生物科技有限公司 | A kind of bio-pharmaceuticals extracting solution filtering cooling device |
| CN109158159A (en) * | 2018-07-13 | 2019-01-08 | 安徽昊利肥业有限公司 | A kind of biomass fertilizers process units that can improve discharging efficiency |
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| US5412979A (en) * | 1993-05-03 | 1995-05-09 | Temple University - Of The Commonwealth System Of Higher Education | Method and apparatus for dissolution testing of a dosage form |
| CN101590391A (en) * | 2008-05-27 | 2009-12-02 | 湖北中烟工业有限责任公司 | Multi-functional double-layer glass reaction kettle |
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| CN107308836A (en) * | 2017-07-28 | 2017-11-03 | 广东省现代农业装备研究所 | A kind of relay-type drives the device of large-scale storage bin agitating shaft rotation |
| CN108905352A (en) * | 2018-07-12 | 2018-11-30 | 合肥七小俊生物科技有限公司 | A kind of bio-pharmaceuticals extracting solution filtering cooling device |
| CN109158159A (en) * | 2018-07-13 | 2019-01-08 | 安徽昊利肥业有限公司 | A kind of biomass fertilizers process units that can improve discharging efficiency |
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| CN105126668B (en) | 2017-10-03 |
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