CN105108895A - Tile blank deburring equipment - Google Patents
Tile blank deburring equipment Download PDFInfo
- Publication number
- CN105108895A CN105108895A CN201510581095.5A CN201510581095A CN105108895A CN 105108895 A CN105108895 A CN 105108895A CN 201510581095 A CN201510581095 A CN 201510581095A CN 105108895 A CN105108895 A CN 105108895A
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- Prior art keywords
- deburring
- adobe
- conveyer belt
- unit
- trimming equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
- B28B11/0818—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating
- B28B11/0836—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads for roughening, profiling, corrugating for pottery articles
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Control Of Conveyors (AREA)
Abstract
The invention provides tile blank deburring equipment which comprises a conveying belt for conveying tile blanks, a main driving unit for controlling the running of the conveying belt, a position detection unit for detecting positions of the tile blanks, a deburring unit for carrying out deburring on the tile blanks, and a control unit, wherein the control unit is configured to control the main driving unit to allow the conveying belt to stop running after the position detection unit detects that the tile blanks are in specified positions, and is configured to control the deburring unit to carry out the deburring on the tile blanks after the conveying belt stops. With the adoption of the tile blank deburring equipment, automatic deburring can be carried out on the tile blanks before entering a kiln to be baked, so that after the tile blanks enter the kilne, no bar adhering phenomenon occurs.
Description
Technical field
The present invention relates to ceramic tile and manufacture field, particularly, relate to a kind of adobe trimming equipment.
Background technology
The manufacturing process of ceramic tile generally comprise select materials, prepare burden, ball milling slurrying, granulation of dusting, compressing, green compact are dry, stamp, enter the operations such as klining one-tenth, polishing edging, classification and packaging.Wherein, in compressing process, through hopper, powder loading is installed in the mould on press, makes green compact by press punch forming, after as required drying, stamp being carried out to these green compact, these green compact are sent in kiln and fires.The roller kilns that adopt are fired more at present, and roller kilns form roller-way by multiple roller arranged in parallel rod, drive adobe to move forward, kiln-firing by the running of roller rod.
But because the adobe (i.e. green compact) exporting out from press has more burr, easily cause sticky stick after these adobes enter kiln, namely above-mentioned burr can adhere on roller rod, thus can affect the unfired brick quality after burning till.
In existing ceramic tile production line, often just deburring is carried out to the ripe base after burning till, namely in the edging operation, usually after entering klining and becoming, adopt edge polisher to carry out edging to ceramic tile, such as, in following prior art, disclose all kinds of trimming equipments for carrying out deburring to the ripe base after burning till.
Patent document 1(CN204094932U) disclose following trimming equipment: slide is by air cylinder driven, the front side of trimming mechanism is provided with sensor, sensor is connected with the controller of cylinder, ceramic body after shaping is placed on pallet, carried by conveyer belt, signal is sent to controller after sensor sensing to rotary bracket, cylinder drives slide to move, driving gear coordinates by motor-driven rotation with driven wheel, drive column rotates, thus pallet rotates, deburring scraper plate carries out deburring to ceramic body.But this trimming equipment can only be applicable to the ripe base after burning till, the green compact before burning till can not be used for.
Patent document 2(CN102922387A) disclose a kind of tile edge device, comprise edge polisher, ceramic tile dimension detects machine and edging control system.This tile edge device is also for carrying out deburring to the adobe suppressing the periphery after burning till not too regular.
As previously mentioned, in existing ceramic tile production line, just deburring is carried out to the ripe base after burning till, but the adobe exporting out from press is just delivered to kiln without any trimming process step fires, and causes thus producing sticky stick phenomenon during kiln-firing.
Prior art:
Patent document 1: the open CN204094932U of Chinese patent;
Patent document 2: the open CN102922387A of Chinese patent.
Summary of the invention
In view of the above, technical problem to be solved by this invention is to provide a kind of adobe trimming equipment, can carry out automatic trimming, thus adobe would not have sticky stick phenomenon after entering kiln to the adobe entered before klining becomes.
In order to solve the problems of the technologies described above, a kind of adobe trimming equipment provided by the invention, comprising: for carrying the conveyer belt of adobe; For controlling the main driver element of the operation of described conveyer belt; For detecting the position detection unit of the position of described adobe; For carrying out the deburring unit of deburring to described adobe; And control unit, described control unit is configured to when described position detection unit detects that described adobe is in assigned position, controlling described main driver element makes described conveyer belt out of service, and the described deburring unit of control carries out deburring to described adobe after described conveyer belt stops.
According to adobe trimming equipment of the present invention, when the adobe that press is compressing to be placed on conveyer belt by tape transport, when position detection unit detects that this adobe is in assigned position, controlling main driver element makes conveyer belt out of service, and control deburring unit carries out deburring to this adobe after conveyer belt stops, adobe can be made thus accurately to locate and carry out automatic trimming, thus this adobe after deburring enters when firing in kiln and would not have sticky stick phenomenon, and adobe is walked, and brick is neat, quality rises, Be very effective.
Again, in the present invention, also can be, described deburring unit comprise the two ends place on the traffic direction being arranged at described conveyer belt respectively edger, controlled by described control unit to drive described edger to carry out the deburring driving mechanism of deburring to the dual-side of described adobe simultaneously respectively.
According to the present invention, edger is arranged at the two ends place on the traffic direction of conveyer belt, deburring driving mechanism can be controlled via control unit, to drive edger, deburring be carried out to the dual-side of adobe simultaneously, thus can effectively realize deburring while adobe dual-side.
Again, in the present invention, also can be that each described deburring driving mechanism comprises deburring synchronous motor and controlled with the Timing Belt driving described edger to carry out deburring along the edge of described adobe by described deburring synchronous motor.
According to the present invention, edger effectively can be driven to carry out deburring along the edge of adobe by deburring synchronous motor and the Timing Belt that controlled by deburring synchronous motor, be conducive to the realization of automatic trimming.
Again, in the present invention, also can be that described deburring driving mechanism also comprises for passing through change frequency and voltage to control the deburring AC converter of described deburring synchronous motor work.
According to the present invention, effectively can control the work of deburring synchronous motor by the frequency and voltage being changed deburring AC converter by control unit, be conducive to the realization of automatic trimming.
Again, in the present invention, also can be that described edger comprises the scraping blade of the edge movement along described adobe.
According to the present invention, edger comprises the scraping blade of the edge movement along adobe, can strike off the burr on adobe edge by this scraping blade, carries out effective deburring with this.
Again, in the present invention, also can be that described deburring unit also comprises the deburring testing agency completed for detecting deburring, described control unit is configured to, after described deburring testing agency detects and completes the deburring of described adobe, control described main driver element and described conveyer belt is run.
According to the present invention, after deburring testing agency detects and completes the deburring of adobe, control unit controls main driver element makes conveyer belt run, thus the adobe seen off through deburring enters next circulation, such as, can enter drying, stamp successively, enter the operations such as klining one-tenth.
Again, in the present invention, also can be, described position detection unit comprises the sensor of the one end being arranged at described conveyer belt.
According to the present invention, by being arranged at the sensor of conveyer belt one end, effectively can detect adobe and whether arrive assigned position to deburring can be carried out, when sensor detects that adobe is in assigned position, send adobe to control unit to put in place signal, and then control main driver element by control unit and make conveyer belt out of service, carry out automatic trimming subsequently.
Again, in the present invention, also can be that described main driver element comprises main driving motor and passes through to change frequency and voltage to control the main transmission AC converter of described main driving motor work.
According to the present invention, can effectively control main driving motor work by the frequency and voltage being changed main transmission AC converter by control unit, be conducive to the realization of whole-course automation.
Again, in the present invention, also can be, described control unit comprises Programmable Logic Controller.
According to the present invention, adopt Programmable Logic Controller as control unit, be conducive to the automatic control realizing adobe conveying and deburring.
According to following detailed description of the invention also with reference to accompanying drawing, foregoing of the present invention and other objects, features and advantages will be understood better.
Accompanying drawing explanation
Fig. 1 shows the plan structure schematic diagram of the adobe trimming equipment according to an embodiment of the present invention;
Fig. 2 shows the structural representation of the adobe trimming equipment observed from the A direction Fig. 1;
Fig. 3 shows the structural representation of the adobe trimming equipment observed from the B direction Fig. 1;
Fig. 4 shows the electrical schematic control block diagram of the adobe trimming equipment shown in Fig. 1.
Detailed description of the invention
The progress of substantive distinguishing features of the present invention and conspicuousness is described below in conjunction with concrete embodiment and accompanying drawing.Should be understood that these embodiments are only used to further illustrate the present invention, can not limiting the scope of the invention be interpreted as.
In order to the adobe (i.e. green compact) solved through press is compressing has more burr, after these adobes enter kiln, easily cause sticky stick, thus the problem of the unfired brick quality after burning till can be affected.The invention provides a kind of adobe trimming equipment, comprising: for carrying the conveyer belt of adobe; For controlling the main driver element of the operation of described conveyer belt; For detecting the position detection unit of the position of described adobe; For carrying out the deburring unit of deburring to described adobe; And control unit, described control unit is configured to when described position detection unit detects that described adobe is in assigned position, controlling described main driver element makes described conveyer belt out of service, and the described deburring unit of control carries out deburring to described adobe after described conveyer belt stops.
According to adobe trimming equipment of the present invention, when the adobe that press is compressing to be placed on conveyer belt by tape transport, when position detection unit detects that this adobe is in assigned position, controlling main driver element makes conveyer belt out of service, and control deburring unit carries out deburring to this adobe after conveyer belt stops, adobe can be made thus accurately to locate and carry out automatic trimming, thus this adobe after deburring enters when firing in kiln and would not have sticky stick phenomenon, and adobe is walked, and brick is neat, quality rises, Be very effective.
Particularly, Fig. 1 shows the plan structure schematic diagram of the adobe trimming equipment according to an embodiment of the present invention; Fig. 2 shows the structural representation of the adobe trimming equipment observed from the A direction Fig. 1; Fig. 3 shows the structural representation of the adobe trimming equipment observed from the B direction Fig. 1; Fig. 4 shows the electrical schematic control block diagram of the adobe trimming equipment shown in Fig. 1.
In embodiment shown in Fig. 1 to Fig. 4, this adobe trimming equipment can be arranged at the exit of press (diagram is omitted).This adobe trimming equipment comprises the conveyer belt 2 for carrying adobe 1.The adobe (i.e. green compact) compressing through press from press outlet is placed on this conveyer belt 2, is carried along the throughput direction shown in Fig. 1 by this conveyer belt 2.This adobe trimming equipment comprises the main driver element of the operation for controlling conveyer belt 2, and in this embodiment, this main driver element such as can comprise main driving motor 3.
And this adobe trimming equipment also comprises the position detection unit 4 of the position for detecting adobe 1, with for carrying out the deburring unit 5 of deburring to adobe 1.In addition, this adobe trimming equipment also comprises control unit 6, this control unit 6 is configured to when position detection unit 4 detects that adobe 1 is in assigned position, controls main driver element and makes conveyer belt 2 out of service, and after conveyer belt 2 stops, controlling deburring unit 5 pairs of adobes 1 carry out deburring.Can accurately locate adobe 1 and carry out automatic trimming thus.
In this embodiment, control unit 6 comprises Programmable Logic Controller, adopts Programmable Logic Controller as control unit, is conducive to the automatic control realizing adobe conveying and deburring.Above-mentioned main driver element also can comprise the main transmission AC converter 31 worked to control main driving motor 3 by being changed frequency and voltage by control unit 6, thus can be conducive to the realization of whole-course automation.
Effectively can detect adobe 1 by above-mentioned position detection unit 4 and whether arrive assigned position to deburring can be carried out, when position detection unit 4 detects that adobe 1 is in assigned position, send adobe to control unit 6 to put in place signal, and then control main driver element by control unit 6 and make conveyer belt 2 out of service, control unit 6 controls deburring unit 5 and carries out automatic trimming subsequently.This position detection unit 4 can be the sensor of such as photoelectric sensor etc.In the embodiment shown in Fig. 1, this sensor as position detection unit 4 such as can be arranged at one end of conveyer belt 2.
In addition, as shown in Figure 1 to Figure 3, above-mentioned deburring unit 5 comprises the edger 51 at the two ends place on the traffic direction being arranged at conveyer belt 2 respectively and is controlled to drive the dual-side of edger 51 pairs of adobes 1 to carry out the deburring driving mechanism of deburring by control unit 6 respectively simultaneously.Namely, edger 51 is the both sides, front and back being arranged at adobe 1 along throughput direction, and after edger 51 completes deburring action, is parked in the side of adobe 1, therefore can not affect the conveying of adobe 1.Particularly, in this embodiment, each deburring driving mechanism comprises deburring synchronous motor 52 and controls to drive edger 51 to carry out the Timing Belt 53 of deburring along the edge of adobe 1 by this deburring synchronous motor 52.
Thus, by being arranged at the edger 51 of the rear and front end of conveyer belt 2, deburring driving mechanism can be controlled via control unit 6 and deburring be carried out to the front and back dual-side of adobe 1 to drive edger 51 simultaneously, thus can effectively realize deburring while adobe 1 dual-side.Further, the deburring driving mechanism consisted of deburring synchronous motor 52 and the Timing Belt 53 that controlled by deburring synchronous motor 52 can drive edger 51 to carry out deburring along the edge of adobe 1 effectively, is conducive to the realization of automatic trimming.
Again, as shown in Figure 4, above-mentioned deburring driving mechanism also comprises the deburring AC converter 54 worked to control deburring synchronous motor 52 by being changed frequency and voltage by control unit 6.The frequency and voltage of deburring AC converter 54 can be changed by control unit 6, effectively can control deburring synchronous motor 52 thus and work, be conducive to the realization of automatic trimming.
As shown in Figures 2 and 3, above-mentioned edger 51 can comprise the scraping blade 55 of the edge movement along adobe 1.The burr on adobe 1 edge can be struck off by this scraping blade 55, carry out effective deburring with this.
Although in this embodiment, constitute the deburring driving mechanism of adobe trimming equipment of the present invention with deburring synchronous motor 52 and the Timing Belt 53 that controlled by deburring synchronous motor 52.But the present invention is not limited thereto, such as, also can adopt guide rail mechanism, make edger 51 by guide rail mechanism along the boundary slip of adobe 1 to carry out deburring.
In addition, as shown in Figure 4, above-mentioned deburring unit 5 also comprises the deburring testing agency 56 completed for detecting deburring, after this deburring testing agency 56 detects and completes the deburring of adobe 1, control unit 6 controls main driver element makes conveyer belt 2 run, thus the adobe 1 seen off through deburring enters next circulation, such as, can enter drying, stamp successively, enter the operations such as klining one-tenth.As shown in Figure 1, this deburring testing agency 56 such as can be close to the two ends setting of Timing Belt 53.This deburring testing agency 56 can be metal detection proximity switch, after edger 51 moves deburring arrival detection proximity switch position, detects proximity switch and can send signal.
Below in conjunction with Fig. 1 to Fig. 4, the course of work of the adobe trimming equipment in this embodiment is described in detail.
Controlling main transmission AC converter 31 by Programmable Logic Controller 6 makes conveyer belt 2 run to drive main driving motor 3 to work, the adobe 1 compressing through press from press outlet is transported along the throughput direction shown in Fig. 1, when position detection unit 4 detects that adobe 1 arrival can carry out the assigned position of deburring, send adobe to Programmable Logic Controller 6 to put in place signal, and then control main transmission AC converter 31 to make conveyer belt 2 out of service by main driving motor 3 by this Programmable Logic Controller 6, Programmable Logic Controller 6 controls deburring AC converter 54 and works to drive deburring synchronous motor 52 subsequently, thus drive edger 51 to carry out deburring along the edge of adobe 1 by Timing Belt 53.After deburring testing agency 56 detects and completes the deburring of adobe 1, Programmable Logic Controller 6 controls main transmission AC converter 31 again makes conveyer belt 2 run to drive main driving motor 3 to work, thus sees the adobe 1 through deburring off.
Adobe trimming equipment of the present invention is used for carrying out deburring to the adobe entered before kiln is fired, to avoid sticky stick phenomenon.In this embodiment, this adobe trimming equipment is arranged at the exit of press (diagram is omitted), carries out deburring with direct to the adobe (green compact) compressing through press.But the present invention is not limited thereto, this adobe trimming equipment also can be arranged at dry kiln exit or printing machine exit, as long as deburring can be carried out to the adobe entered before kiln is fired, any position after can being arranged at press and before kiln.
Under the aim not departing from essential characteristic of the present invention, the present invention can be presented as various ways, therefore the embodiment in the present invention is illustrative rather than definitive thereof, be defined by the claims due to scope of the present invention but not limited by description, and drop on the scope that claim defines, or all changes in the full scope of equivalents of its scope defined all are understood to include in detail in the claims.
Claims (9)
1. an adobe trimming equipment, is characterized in that, comprising:
For carrying the conveyer belt of adobe;
For controlling the main driver element of the operation of described conveyer belt;
For detecting the position detection unit of the position of described adobe;
For carrying out the deburring unit of deburring to described adobe; With
Control unit, described control unit is configured to when described position detection unit detects that described adobe is in assigned position, controlling described main driver element makes described conveyer belt out of service, and the described deburring unit of control carries out deburring to described adobe after described conveyer belt stops.
2. adobe trimming equipment according to claim 1, it is characterized in that, described deburring unit comprise the two ends place on the traffic direction being arranged at described conveyer belt respectively edger, controlled by described control unit to drive described edger to carry out the deburring driving mechanism of deburring to the dual-side of described adobe simultaneously respectively.
3. adobe trimming equipment according to claim 2, is characterized in that, each described deburring driving mechanism comprises deburring synchronous motor and controlled with the Timing Belt driving described edger to carry out deburring along the edge of described adobe by described deburring synchronous motor.
4. adobe trimming equipment according to claim 3, is characterized in that, described deburring driving mechanism also comprises for passing through change frequency and voltage to control the deburring AC converter of described deburring synchronous motor work.
5. the adobe trimming equipment according to any one of claim 2 to 4, is characterized in that, described edger comprises the scraping blade of the edge movement along described adobe.
6. the adobe trimming equipment according to any one of claim 2 to 5, it is characterized in that, described deburring unit also comprises the deburring testing agency completed for detecting deburring, described control unit is configured to, after described deburring testing agency detects and completes the deburring of described adobe, control described main driver element and described conveyer belt is run.
7. adobe trimming equipment according to any one of claim 1 to 6, is characterized in that, described position detection unit comprises the sensor of the one end being arranged at described conveyer belt.
8. adobe trimming equipment according to any one of claim 1 to 7, is characterized in that, described main driver element comprises main driving motor and passes through to change frequency and voltage to control the main transmission AC converter of described main driving motor work.
9. adobe trimming equipment according to any one of claim 1 to 7, is characterized in that, described control unit comprises Programmable Logic Controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510581095.5A CN105108895B (en) | 2015-09-14 | 2015-09-14 | Adobe trimming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510581095.5A CN105108895B (en) | 2015-09-14 | 2015-09-14 | Adobe trimming equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105108895A true CN105108895A (en) | 2015-12-02 |
| CN105108895B CN105108895B (en) | 2017-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510581095.5A Active CN105108895B (en) | 2015-09-14 | 2015-09-14 | Adobe trimming equipment |
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| Country | Link |
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| CN (1) | CN105108895B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500987A (en) * | 2018-12-29 | 2019-03-22 | 吴团结 | A kind of scraping machine |
| CN110421701A (en) * | 2019-08-21 | 2019-11-08 | 蒙娜丽莎集团股份有限公司 | A kind of Production of Ceramics process edging device |
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| EP1231022A2 (en) * | 2001-02-01 | 2002-08-14 | Nuove Officine Ancora S.P.A. | Apparatus for polishing and conveying products |
| CN101368327A (en) * | 2008-08-11 | 2009-02-18 | 常州华碧宝特种新材料有限公司 | Glass fiber wall cloth edge-cutting electronic error-correcting apparatus |
| CN102390976A (en) * | 2011-08-02 | 2012-03-28 | 广东摩德娜科技股份有限公司 | Process and device for producing ultrathin vitrified tile |
| CN202412326U (en) * | 2012-01-19 | 2012-09-05 | 英利能源（中国）有限公司 | Device for automatically trimming solar battery module |
| CN203792489U (en) * | 2014-04-26 | 2014-08-27 | 淳安万源新型墙体建材有限公司 | Deburring device for forming of wire-cut bricks |
| CN205009374U (en) * | 2015-09-14 | 2016-02-03 | 蒙娜丽莎集团股份有限公司 | Adobe deburring equipment |
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2015
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1231022A2 (en) * | 2001-02-01 | 2002-08-14 | Nuove Officine Ancora S.P.A. | Apparatus for polishing and conveying products |
| EP1231022A3 (en) * | 2001-02-01 | 2002-10-23 | Nuove Officine Ancora S.P.A. | Apparatus for polishing and conveying products |
| CN101368327A (en) * | 2008-08-11 | 2009-02-18 | 常州华碧宝特种新材料有限公司 | Glass fiber wall cloth edge-cutting electronic error-correcting apparatus |
| CN102390976A (en) * | 2011-08-02 | 2012-03-28 | 广东摩德娜科技股份有限公司 | Process and device for producing ultrathin vitrified tile |
| CN202412326U (en) * | 2012-01-19 | 2012-09-05 | 英利能源（中国）有限公司 | Device for automatically trimming solar battery module |
| CN203792489U (en) * | 2014-04-26 | 2014-08-27 | 淳安万源新型墙体建材有限公司 | Deburring device for forming of wire-cut bricks |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109500987A (en) * | 2018-12-29 | 2019-03-22 | 吴团结 | A kind of scraping machine |
| CN110421701A (en) * | 2019-08-21 | 2019-11-08 | 蒙娜丽莎集团股份有限公司 | A kind of Production of Ceramics process edging device |
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| Publication number | Publication date |
|---|---|
| CN105108895B (en) | 2017-12-08 |
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