The content of the invention
The invention provides a kind of reduction rolling laminating production slab and the method and its device of special heavy plate, can be efficient
Rate, high-quality slab and special heavy plate material are produced at low cost.
A kind of reduction rolling laminating production slab and the method for special heavy plate that the present invention is provided are comprised the following steps:
A. heating steel billet and de-scaling:With common continuous casting steel billet or hot rolling steel billet as raw material, steel billet is placed in conventional rolling
950 DEG C~1350 DEG C are heated to according to conventional heating technique in steel heater, the steel billet of heating utilizes conventional height after coming out of the stove
Pressure water descaling device removes billet surface because adding thermogenetic iron scale;
B. iron oxide on surface of billet steel skin reduction:It is transported in reduction section body of heater by the steel billet after high-pressure water descaling,
Reducibility gas are passed through in reduction section body of heater, by the reduction reaction of 1~30min, the secondary iron scale quilt of billet surface
Reducibility gas are reduced into metallic iron;
C. the positioning of steel billet and combination:Scale on surface is reduced into the steel billet conveying of metallic iron to full of inert gas
Combined segment body of heater in, in combined segment body of heater, after using roller-way, first piece of steel billet conveying to the position specified is positioned, by steel
Base holds up frame and clamps steel billet, and steel billet is held up, and is placed in the top of conveyor roller, and now, second block of steel billet is transported to picking-up
First block of steel billet immediately below, hold up frame and fall with first block of steel billet lifting up, fall on second block of steel billet, with second
Block steel billet is stacked together, and completes positioning and the combination of two blocks of steel billets, according to said method can be by the 3rd piece and more than three pieces
Steel billet be stacked together;
D. the Rolling compund of steel billet:Two pieces combined or three or more steel billet conveying go out to combined segment body of heater
Mouthful position, adjustment mill roll-gap to suitable degree will combine steel billet and be introduced directly into mill roll-gap and be rolled using guide and guards
System pressing;
E. the multi- pass rolling of composite steel billet:Combination steel billet just can tentatively be combined with each other after Rolling compund, form multiple
Steel billet is closed, to eliminate compound interface, interface bond strength is further improved, composite steel billet is formed a complete entirety, then
Conventional multi-pass controlled rolling is carried out to composite steel billet using milling train, untill satisfactory thickness and performance is reached.
The device that a kind of method of reduction rolling laminating production slab and special heavy plate is used, the device includes:It is entrance, close
Envelope section body of heater, reduction section body of heater, combined segment body of heater and Rolling compund section, described entrance in original position, followed by close
Envelope section body of heater, centre is reduction section body of heater, is combined segment body of heater after reduction section body of heater, is finally Rolling compund section, each section it
Between be tightly connected using connecting bolt;Between described seal section body of heater and reduction section body of heater using seal section baffle plate (10) every
Open, separated using reduction section baffle plate (15) between reduction section body of heater and combined segment body of heater;Described entrance is by guide roll (2)
Mouth (3) composition is led with inlet seal, steel billet (1) importing inlet seal is led mouth (3) by guide roll (2), and is coordinated with steel billet (1)
Inert gas in seal section body of heater is sealed;Described seal section body of heater is by conveyor roller in seal section furnace shell (7), stove
(8), seal section inert gas entrance (9), heat-insulation layer (5), heating element heater (6) and seal section baffle plate (10) composition, seal section stove
The reducibility gas of reduction section furnace interior are intercepted and sealed by internal portion's filling inert gas, and seal section furnace shell (7) is adopted
Welded with steel plate and be made, heat-insulation layer (5) is done in inside using refractory material, and seal section inert gas entrance (9) is arranged on seal section
Furnace shell (7) top, conveyor roller (8) is arranged in seal section body of heater in heating element heater (6) and stove, heating element heater (6) control stove
Bore temperature, conveyor roller (8) completes transport of the steel billet (1) in body of heater in stove, between seal section body of heater and reduction section body of heater
The opening of seal section baffle plate (10) is identical with steel billet (1) cross dimensions, and seal section baffle plate (10) coordinates obstruct reduction with steel billet (1)
By seal section body of heater, seal section body of heater length is 2-30 meters to gas in section body of heater, is highly 0.05-3.0 meters, seal section stove
Body is closely connected between leading mouth (3) with inlet seal using connecting bolt;Described reduction section body of heater by reduction section furnace shell (12),
Conveyor roller (8), reduction in reducing gas entrance (14), reducing gas outlet (11), heat-insulation layer (5), heating element heater (6), stove
Section baffle plate (15) and temperature element (13) composition, reduction section furnace interior is full of reducibility gas, by the oxidation on steel billet (1) surface
Iron sheet is reduced into metallic iron, and the temperature in reduction section body of heater is controlled by heating element heater (6), and traveling of the steel billet in body of heater is by stove
Conveyor roller (8) is controlled, and reduction section furnace shell (12) is made of steel plate welding, and heat-insulation layer (5) is done in inside using refractory material, also
Raw-gas entrance (14) is arranged on reduction section furnace shell top, and reducing gas outlet (11) is arranged on reduction section furnace shell bottom, reduces
Property gas entered by reducing gas entrance (14), discharged by reducing gas outlet (11), reduction section body of heater and combined segment body of heater it
Between reduction section baffle plate (15) opening it is identical with steel billet (1) cross dimensions, reduction section baffle plate (15) and steel billet (1) coordinate and intercept
By combined segment body of heater, reduction section body of heater length is 5-100 meters to gas in reduction section body of heater, is highly 0.05-3.0 meters, also
Closely connected using connecting bolt between former section body of heater and seal section body of heater;Described combined segment body of heater is by combined segment furnace shell
(16), chuck (17), leading screw (18), combined segment inert gas entrance (19), hydraulic cylinder (20), dovetail groove (21), push rod (22),
Locating rod (23), heat-insulation layer (5), heating element heater (6) and conveyor roller (8) composition in stove, combined segment furnace interior filling inertia
Gas, the temperature in combined segment body of heater is controlled by heating element heater (6), and traveling of the steel billet in body of heater is by conveyor roller in stove (8)
Control, combined segment furnace shell (16) is made of steel plate welding, and heat-insulation layer (5) is done in inside using refractory material, and locating rod (23) sets
Put in combined segment lower portion of furnace body, conveyor roller (8) plane in the protrusion stove of locating rod (23) upper end prevents steel billet from travelling forward, right
Steel billet (1) head is positioned, and when locating rod (23) upper end is returned to below conveyor roller in stove (8) plane, then allows group
Steel billet (1) after conjunction runs forward;Described leading screw (18) turns clockwise, and makes the end of push rod (22) interior in dovetail groove (21)
Slide in opposition, drives chuck (17) to clamp the side of steel billet (1), and makes steel billet (1) automatic centering, and hydraulic cylinder (20) is transported upwards
It is dynamic, promote dovetail groove (21) to be moved upwardly together together with push rod (22), chuck (17) and steel billet (1), next piece of steel billet (1) passes through
Conveyor roller (8) is transported to the steel billet (1) for lifting up below in stove, and located bar (23) is to head positioning, now, hydraulic cylinder (20)
Decline, the steel billet (1) for lifting up falls on next piece of steel billet (1), leading screw (18) rotates counterclockwise, chuck (17) decontrols steel billet
(1) stack combinations and head and the edge alignment of two pieces of steel billets (1), are completed, inert gas is from combined segment inert gas entrance
(19) enter in combined segment body of heater, prevent steel billet (1) surface after combination from aoxidizing again, and enter promoting the circulation of qi to reduction section body of heater
Body is sealed, and combined segment body of heater length is 2-50 meters, is highly 0.1-8.0 meters, is used between combined segment body of heater and reduction section body of heater
Connecting bolt is closely connected;Described Rolling compund section leads mouth (24) by exit seal and milling train (25) is constituted, and exit seal is led
It is tightly connected using connecting bolt between mouth (24) and combined segment body of heater, exit seal is led mouth (24) outlet and is close to milling train (25)
Working roll on, the inert gas in combined segment body of heater is sealed, and by combine steel billet (1) correctly derive body of heater, lead
Enter the roll gap of milling train (25), exit seal is led mouth (24) and uses heat-resisting steel making, and milling train (25) is identical with the heavy plate mill of routine,
But larger opening degree and larger single pass rolling reduction is needed, effect is that combination billet rolling is combined with each other.
The prominent substantive distinguishing features of the present invention and marked improvement are mainly reflected in:
(1) compared with the method for existing use static ingot Rolling Production special heavy plate, the steel billet that the present invention is used is to connect
Strand or rolled blank, internal soundness are better than static ingot, and lumber recovery and production efficiency are above static ingot, and production cost is less than
Static ingot;
(2) compared with the method for existing vacuum assembly Rolling compund production special heavy plate, the present invention is in assembly Rolling compund
Before, the heating of steel billet is completed in common flame furnace according to existing heating technique, and is monolithic Double-side Heating, plus
Thermal velocity is higher than the polylith blank after vacuum assembly, therefore, the efficiency of heating surface is high, and oxidization burning loss is few, and heating quality is good, it is possible to achieve
High temperature shove charge, is easy to energy-saving;
(3) compared with the method for existing vacuum assembly Rolling compund production special heavy plate, the present invention is in treatment billet surface
During iron scale, thermogenetic once oxidation iron sheet will be added to destroy first with existing conventional water under high pressure, then recycled also
Originality gas by the secondary scale reduction of billet surface, therefore, the present invention treatment iron oxide on surface of billet steel skin technique letter
It is single quick, without dust and noise pollution, it is not necessary to which special surface polishing and cleaning equipment, production efficiency are high, energy-conserving and environment-protective, table
Face not entrapped contaminants, compound interface is clean, and interface bond strength is improved, meanwhile, recovery rate of iron is improved, and is reduced and is produced into
This;
(4) compared with the method for existing vacuum assembly Rolling compund production special heavy plate, the present invention is in blank stack combinations
Process can realize the combination of two pieces and more than two pieces of polylith blank, therefore, fundamentally solve continuous casting billet production slab
The inadequate problem of compression ratio, it is possible to use thinner continuous casting billet production slab and special heavy plate, has refined the tissue inside sheet material, carries
The uniformity of sheet material interior tissue high, improves product quality;
(5) compared with the method for existing use static ingot Rolling Production special heavy plate, the present invention is in blank stack combinations
During can realize two pieces and more than two pieces polylith blank combination, it is possible to use thinner bloom production slab and spy are thick
Plate, when being inherently eliminated thick static ingot production special heavy plate compression ratio not enough, component segregation and the problems such as internal defect,
Sheet material internal segregation problem is eliminated, the uniformity of sheet material interior tissue is improve, product quality is improve;
(6) compared with the method that existing use electroslag remelting steel ingot carries out Rolling Production special heavy plate again, the present invention is adopted
Process is lower than traditional electroslag remelting production technology efficiency high, power consumption, low production cost, and lumber recovery is high;
(7) slab of the present invention is to utilize common flame stove heat out, and rolling equipment sets with existing
It is standby essentially identical, meet production requirement by reduction combination unit need to be only set up on the basis of existing equipment, therefore, institute of the present invention
The technical scheme of proposition produces special heavy plate after being particularly suitable for existing hot rolling line transformation;
(8) Rolling compund process is pressed by the powerful rolling of milling train, and continuing with several passages below
Rolling, the total deformation of composite plate blanks is big, and the atoms permeating effect between interface under machinery press-in and high temperature is significantly increased, therefore
Compound interface, improve product quality can be eliminated.
Specific embodiment
The invention will be further described below in conjunction with the accompanying drawings.
As shown in Figure 1 and Figure 2, a kind of method and its device of reduction rolling laminating production slab and special heavy plate, is rolled with reducing
Specific embodiment of the invention is illustrated as a example by the special heavy plate of the compound 16Mn (5 tons) for preparing 100*2000*3200mm of system.
5 pieces of the continuous casting billet that size is 170mm*1600mm*2000mm is taken, 1180 DEG C, profit are heated to using common flame furnace
The stove for removing billet surface with water under high pressure gives birth to iron scale, then, steel billet 1 is pinched by guide roll 2, is led by inlet seal
Mouth 3 enters in seal section body of heater, and furnace temperature is heated to 1200 DEG C by the heating element heater 6 in seal section body of heater, and nitrogen passes through seal section
Inert gas entrance 9 is filled with seal section body of heater, by the air discharge in whole burner hearth;Steel billet 1 is transported by conveyor roller 8 in stove
Deliver in reduction section body of heater, furnace temperature is heated to 1200 DEG C by the heating element heater 6 in reduction section body of heater, and reducing gas hydrogen is by reducing
Gas access 14 is filled with reduction section body of heater, is blown on the surface of steel billet 1, by the secondary scale reduction Cheng Jin on the surface of steel billet 1
Category iron, the steam after reduction reaction discharges reduction section body of heater from reducing gas outlet 11;Steel billet 1 stops 1- in reduction section body of heater
It is transported to after 30min in combined segment body of heater, furnace temperature is heated to 1200 DEG C, indifferent gas by the heating element heater 6 in combined segment body of heater
Body argon gas is filled with combined segment body of heater by combined segment inert gas entrance 19, prevents the surface re-oxidation of steel billet 1 after reduction, fixed
Position bar 23 rises, and upper end exceedes the roll surface of conveyor roller 8 in stove, and head contact is to stopping after locating rod 23 when steel billet 1 runs forward
Only, leading screw 18 turns clockwise, and makes the end of push rod 22 slide in opposition in dovetail groove 21, drives chuck 17 to clamp steel billet 1
Side, makes the automatic centering of steel billet 1, and now, hydraulic cylinder 20 is moved upwards, promotes dovetail groove 21 together with push rod 22, chuck 17 and steel
Base 1 is moved upwardly together, and second block of steel billet 1 is transported to below the steel billet 1 for lifting up by conveyor roller 8 in stove, located bar 23
To head positioning, now, hydraulic cylinder 20 declines, and the steel billet 1 for lifting up falls on second block of steel billet, and leading screw 18 revolves counterclockwise
Turn, chuck 17 decontrols steel billet 1, the stack combinations and head of two blocks of steel billets of completion and edge alignment, repeats above-mentioned action by the 3rd
Block, the 4th piece and the 5th block of steel billet are stacked together;The five blocks of steel billets for combining are transported to combined segment body of heater outlet position
Put, the roll gap of milling train 25 is adjusted to 680mm (drafts of the first passage is controlled between 120-250mm), by exit seal
Lead mouth 24 and will combine steel billet and be introduced directly into milling train 25 and carry out rolling pressing;By first compound steel billet recycle milling train continue into
Row transverse rolling and axial rolling deform, and untill the finished product thickness 100mm and width 2000mm for reaching requirement, then are cut by multiple length and are
The special heavy plate that finished product is 100*2000*3200mm can be obtained.
Above-mentioned specific embodiment shows, can be using two or more than two continuous casting billet through height by this method and device
By milling train Direct Rolling laminating production slab and special heavy plate after temperature reduction and stack combinations, with existing use static ingot, electricity
Slag remelted ingot is compared with vacuum rolling laminating production slab with the method for special heavy plate, and oxidization burning loss of the present invention is few, surface treatment
And blank combination is simply, compression ratio is big, and to that can produce special heavy plate after existing plate production line simply transformation, improvement cost is low,
Energy-conserving and environment-protective, production efficiency is high, good product quality.It should be noted that embodiment is only some of the inventive method and device
Exemplary applications, it is impossible to be interpreted as the limitation to the claims in the present invention protection domain.