A kind of pipeline cleaning system of utilization high-pressure water jet
Technical field
The present invention relates to petroleum pipeline and sewage conduit cleaning field.It is more particularly related to a kind of using high
The field of pressure water jet technology on petroleum pipeline and sewage conduit cleaning.
Background technology
High-pressure water jet clean technologies refer to water is forced into more than hundreds of atmospheric pressure by high pressure water generating device, then
Fine " water jet " of high speed is converted to by the injection apparatus with tiny aperture.The speed of this " water jet " typically all exists
More than one times of Mach number, with huge blow energy, different types of task can be completed.High-pressure water jet clean technologies are
The high-tech cleaning technique risen in the world in recent years.Cleaning by High Pressure Water Jet is with cleaning cost is low, speed is fast, clear
Net rate is high, do not damage cleaned material, have a wide range of application, it is free from environmental pollution the features such as.Since the incoming China of the mid-80, by
The generally approval of industrial quarters has gradually been obtained with paying attention to.The cleaning technique used in traditional washing and cleaning operation has machine drilling clear
Wash, the cleaning of steam clean, Chemical cleaning, ultrasonic wave and tens kinds of forms such as water jet cleaning.Up to the present, water under high pressure
Jet flow cleaning has become the main flow cleaning technique of western developed country, has accounted for more than the 80% of the cleaning industry market share,
The U.S., Cleaning by High Pressure Water Jet has accounted for the 90% of cleaning industry." Cleaning by High Pressure Water Jet belongs to physical cleaning method, with biography
The artificial of system, mechanical cleaning and Chemical cleaning are compared, and are had the following advantages:1. the pressure of water jet can be adjusted easily with flow
Section, thus the matrix of cleaned material will not be damaged.2. Cleaning by High Pressure Water Jet does not result in secondary pollution, such as without spy after cleaning
It is different to require, it is not necessary to carry out clean processing.3. shape and baroque object are washed, can be in narrow space or the field of bad environments
Close and carry out washing and cleaning operation.4. Cleaning by High Pressure Water Jet is quick, thorough.For example:The clear and coherent rate of sewer pipe is 100%, peace and quiet rate
For more than 90%;The peace and quiet rate of heat exchanger is more than 95%;The descaling rate of boiler up to more than 95%, every comb of cleaning when
Between be 2~3 minutes.5. cleaning cost is low, and only about 1/3 or so of Chemical cleaning, i.e. Cleaning by High Pressure Water Jet, which belong to, carefully penetrates
Stream, it is continuous it is continual in the case of, water consumption is 1.8~4.5m3/h, and power is 35~90KW or so, belongs to energy-saving and sets
It is standby.6. Cleaning by High Pressure Water Jet is widely used.The position that every water jet can be directly mapped to, either pipeline and container intracavity,
Or equipment surface, regardless of being hard foulant, or solid tamper, it is departed from cohesive parent rapidly, it is thorough
Bottom is cleaned up.Cleaning by High Pressure Water Jet, without particular/special requirement, only requires water to equipment material, characteristic, shape and dirty species
Jet can reach.7. it is different from Chemical cleaning, the discharge of Cleaning by High Pressure Water Jet unharmful substance and problem of environmental pollution,
The air-borne dust concentration of operation area, environmental protection can also be reduced after water jet materialization.In summary, Cleaning by High Pressure Water Jet is clear
Effect is washed with there is unrivaled advantage in terms of efficiency, cleaning cost and environmental protection, its popularization and application is inexorable trend.
The nozzle of high-pressure water jet and the position relationship of suction nozzle are very big to duct cleaning influential effect.For above-mentioned existing
Defect in technology, the application provides a kind of new solution.
The content of the invention
It is an object of the present invention to provide a kind of pipeline cleaning system of utilization high-pressure water jet, the suction set under nozzle
Mouth can cleaning lower sewage and dirt in extraction conduit in time, it is adaptable to one end closing and the duct cleaning for being unfavorable for draining.
It is a still further object of the present invention to provide a kind of pipeline cleaning system of utilization high-pressure water jet, managed on its inlet pipe device
Spring is provided with wall, the cleaning of crooked pipeline is can adapt to.
In order to realize that there is provided a kind of pipeline of utilization high-pressure water jet according to object of the present invention and further advantage
Cleaning system, it is characterised in that including:
Wiper mechanism includes nozzle, the first delivery pipe and high-pressure hydraulic pump, and the water of high-pressure hydraulic pump pressurization flows through delivery pipe and is sent to
Nozzle, the dirt of the high pressure water cleaning inner-walls of duct of the nozzle injection;
Decontamination mechanism includes suction nozzle, the second delivery pipe, vavuum pump, and the suction nozzle is arranged on below the nozzle of wiper mechanism,
In addition to the suction nozzle connects dirt and sewage and discharge pipe of the vavuum pump extraction wiper mechanism under by the second delivery pipe;
Tube intake system, including inlet pipe device, propeller, the tube intake system drive the first delivery pipe and the second delivery pipe along pipe
Advance in road;
Inlet pipe device, the through hole of its inner tube, which is arranged outside the first delivery pipe and the second delivery pipe, inner tube, is arranged outer tube;
Propeller, the fixture of motor drive thereon is moved along slide rail, and the fixture of the propeller is set in inlet pipe device outer tube wall
On;
Preferably, wherein the nozzle is applied to water pipe or oil extraction pipeline is cleared up, nozzle uses circular ring type multiple exit knot
Structure.
Preferably, wherein the nozzle is placed equidistant along annular ring peripheral.
Preferably, wherein being provided with 12 openings on the nozzle annulus.
Preferably, wherein the nozzle circular ring structure front end, which is provided with protuberance, protuberance, is provided with hangnail.
Preferably, wherein first delivery pipe is high-pressure hose.
Preferably, in addition to:Controller, it is connected with wiper mechanism, decontamination mechanism and walking mechanism, the controller
The unlatching of high-pressure hydraulic pump and vavuum pump is controlled, and controls the fltting speed of propeller.
The present invention at least includes following beneficial effect:1st, suction nozzle and nozzle are set together, and suction nozzle is set under nozzle
Side, is capable of the pipeline near the cleaning cleaning mechanism of very quick efficiency high, cleaning mechanism is rapidly promoted, either
Cleaning effect or cleaning efficiency are all far above product of the prior art.2nd, wiper mechanism runs into the obstruction in pipeline, preceding
The protuberance at end can push obstruction open and ensure that wiper mechanism smoothly advances in the duct.3rd, decontamination mechanism can be clear in extraction conduit
Sewage and dirt under reason, it is adaptable to close and be unfavorable for the duct cleaning of draining in one end.4th, inlet pipe device inner tube is metal hose,
Outer tube is helix tube, and when running into crooked pipeline, inner tube is bent along crooked pipeline, and extruding outer tube shrinks along pipeline side,
Outside is expanded, so as to pass through crooked pipeline.
Further advantage, target and the feature of the present invention embodies part by following explanation, and part will also be by this
The research and practice of invention and be understood by the person skilled in the art.
Brief description of the drawings
Fig. 1 is structural representation of the propulsion tube of the pipeline cleaning system of the present invention in pipeline
Fig. 2 is the schematic diagram of the decontamination mechanism of the pipeline cleaning system of the present invention.
Fig. 3 is the propulsion tube of the present invention and the connection diagram of the first delivery pipe and the second delivery pipe.
Fig. 4 is the structure chart of the propeller of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to specification text
Word can be implemented according to this.
It should be appreciated that such as " having ", "comprising" and " comprising " term used herein do not allot one or many
The presence or addition of individual other elements or its combination.
A kind of pipeline cleaning system of utilization high-pressure water jet as shown in Figure 1, including wiper mechanism, decontamination mechanism, enter
Pipe mechanism and controller.
Wiper mechanism is made up of nozzle 110, protuberance 120, the first delivery pipe 130 and high-pressure hydraulic pump,
Nozzle 110 be metal material cirque structure, the circular ring structure have certain thickness, its thickness and annulus
Diameter ratio is 1:3;The inside of the nozzle 110 is hollow, and end face opens up circular hole thereafter, circular hole with rear end face excircle is concentric sets
Put, screw thread is offered on circular-hole internal-wall, and the diameter ratio of circular hole and rear end face excircle is 1:5;The annulus wall of the nozzle 110
The upper equidistant inner space UNICOM for being provided with 12 ducts, the duct and nozzle 110.The front end face of the nozzle 110 with
Protuberance 120 is fixedly connected, and the circular hole of rear end is connected through a screw thread with the first delivery pipe 130.As a preferred embodiment, nozzle 110
The water under high pressure of ejection and the angle of duct wall are in the range of 70~90, can effectively to wash away duct wall.
Protuberance 120 is conical structure, and the outer surface of raised face 120 is laid with hangnail.The bottom surface of protuberance 120 is fixed
On the front end face of nozzle 110 and in the concentric setting of nozzle 110, protuberance 120 is located at wiper mechanism foremost, works as cleaning
Mechanism runs into the obstruction in pipeline, and protuberance 120 can push obstruction open and ensure that wiper mechanism smoothly advances in the duct.
First conveyance conduit 130 is high-pressure hose, and front end is connected with nozzle 110, and rear end is connected with high-pressure hydraulic pump, water under high pressure
Pump is delivered to nozzle 110 after water is pressurizeed by the first conveyance conduit 130, and 12 ducts that water flows through the annulus wall of nozzle 110 are penetrated
Go out the dirt that high-pressure water jet is used for cleaning in pipeline.
Decontamination mechanism is as shown in Fig. 2 including suction nozzle 210, the second conveyance conduit 220 and vavuum pump.
Suction nozzle 210 is wide, contour metal material, and its rear end is rectangular parallelepiped structure, and front end is tilted down compared with rear end, front end
Face is inclined-plane and inclined-plane with bottom surface into 30 degree of overturning angles, and rectangular through holes, the suction are offered along its length inside suction nozzle 210
The rear end of mouth 210 is fixedly connected with the second conveyance conduit.After nozzle 110 sprays water under high pressure, water under high pressure is by the attachment in pipeline
Thing is washed down, and attachment effective suction nozzle 210 can be sucked rapidly, completes a working cycles.
Second conveyance conduit 220 is metal hose, including its front end is fixedly connected with the rear end of suction nozzle 210 outside, and rear end connects
Connect vavuum pump.
When decontamination mechanism works, the second conveyance conduit 220 connection suction nozzle 210 and vavuum pump open vavuum pump, suction nozzle 210
Sewage in extraction conduit simultaneously sends pipeline external.
Tube intake system includes propulsion tube 310, propeller 320.
The structure chart of propulsion tube 310 is illustrated in figure 3, the inner tube 312 of propulsion tube 310 is metal material flexible pipe, and its inner chamber is opened
Provided with two through holes, the size of 1 through hole matches with the size of the first delivery pipe 130, another through hole and the second delivery pipe 220
Match;Outer tube 311 is arranged with the outer tube wall of said inner tube 312, the outer tube 311 is the helix tube of one fixed width, pitch
For the half of width.When propeller 310 runs into crooked pipeline, its inner tube 312 can be bent along tube wall, and now outer tube 311 is corresponding
The pitch of bending area compressed by helix tube, propeller 310 is easy to by pipeline.
Fig. 4 is the structure chart of propeller 320, including motor 321, slide rail 322, sliding block 323, fixture 324 and base 325.
Slide rail 322 is kept flat on the ground, and its left and right side is provided with smooth chute, and its upper surface is used for solid provided with screwed hole
Determine slide rail 322.
The top of sliding block 323 is rectangular metal seat, and the lower surface of metal pedestal is provided with two row's pulleys, two row's pulley rooms away from cunning
Well width is identical.Sliding block 323 is used cooperatively with slide rail 322, and the pulley of sliding block 323 sticks into the chute of slide rail 322 and can be along chute
It is mobile.Motor 321 is arranged on the side of sliding block metal pedestal, is the mobile offer power of sliding block 323.
Fixture 324 is circular flange formula fixture, its inner hollow;Along its outer circle diameter be divided into above and below two semicircle knots
Structure, two semicircular structure is attached by rotary shaft, and upper semi-circle can rotate along rotary shaft, after full circle is connected into lower half circle,
Locked.The interior diameter of the fixture 324 matches with propulsion tube 310.
Base 325, its bottom surface is fixedly connected with the upper surface of sliding block 323, and upper surface arc-shaped structure is outer with fixture 324
Circle matches, and is fixedly connected with fixture 324 with base 325 by welding.
The fixture 324 of propeller 320 is fixedly connected with base 325, and base 325 is fixedly mounted on the upper surface of sliding block 323,
The pulley of the lower surface of sliding block 323 matches with slide rail 322, and the driving sliding block 323 of motor 321 is moved along slide rail 322, i.e. fixture
324 move along slide rail 322;After fixture 324 fixes propulsion tube 310 and locks, motor 321 drives propulsion tube to be moved along slide rail 322
It is dynamic.
Controller is connected with wiper mechanism, decontamination mechanism, tube intake system, controls high-pressure hydraulic pump, the spotter of wiper mechanism
The opening and closing of the vavuum pump of structure and the motor 321 of tube intake system.
It is controller control high-pressure hydraulic pump, true when the pipeline cleaning system of high-pressure water jet of the present invention is operated
Empty pump and motor 321 are opened, under the driving of motor 321, and propeller 320 drives propulsion tube 310 to be moved forward along pipeline, are promoted
The first delivery pipe 130 and the second conveying 220 in pipe 310 are also moved forward, and it is defeated that high-pressure hydraulic pump is conveyed to first after water is pressurizeed
Send pipe 130 to nozzle 110,12 ducts of the annulus wall of nozzle 110 are projected the dirt that high-pressure water jet is used for cleaning in pipeline, inhaled
Sewage in the extraction conduit of mouth 210 is through the second delivery pipe 220 to vavuum pump.When bulk dirt in pipeline, protuberance 120 can
Push obstruction open and ensure that wiper mechanism smoothly advances in the duct.When cleaning system advances to the bending section of pipeline, propulsion tube
310 inner tube 312 can be bent along pipeline, when the outer tube 311 of propulsion tube is by bending section, and the extruding of outer tube 311 pitch makes it
With flexural deformation so as to pass through crooked pipeline.
The present invention at least includes following beneficial effect:1st, wiper mechanism runs into the obstruction in pipeline, the protuberance of front end
Obstruction can be pushed open and ensure that wiper mechanism smoothly advances in the duct.2nd, the sewage under decontamination mechanism can be cleared up in extraction conduit
And dirt, it is adaptable to close and be unfavorable for the duct cleaning of draining in one end.3rd, inlet pipe device inner tube is metal hose, and outer tube is spiral
Pipe, when running into crooked pipeline, inner tube is bent along crooked pipeline, and extruding outer tube shrinks along pipeline side, outside expansion, from
And pass through crooked pipeline.
Although embodiment of the present invention is disclosed as above, it is not restricted in specification and embodiment listed
With.It can be applied to various suitable the field of the invention completely., can be easily for those skilled in the art
Realize other modification.Therefore under the universal limited without departing substantially from claim and equivalency range, the present invention is not limited
In specific details and shown here as the legend with description.