CN105096575A - Method, device and system for monitoring power consumption per ton of belt conveyor system - Google Patents
Method, device and system for monitoring power consumption per ton of belt conveyor system Download PDFInfo
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- CN105096575A CN105096575A CN201510604415.4A CN201510604415A CN105096575A CN 105096575 A CN105096575 A CN 105096575A CN 201510604415 A CN201510604415 A CN 201510604415A CN 105096575 A CN105096575 A CN 105096575A
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- belt feeder
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000012544 monitoring process Methods 0.000 title abstract description 3
- 230000008859 change Effects 0.000 claims description 9
- 230000005611 electricity Effects 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 4
- 230000009467 reduction Effects 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010835 comparative analysis Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a method, device and system for monitoring the power consumption per ton of a belt conveyor system. The method includes the steps of receiving the instant power C of a belt conveyor, receiving the instant flow velocity D of the belt conveyor, calculating the real-time power consumption per ton and the average power consumption per ton of the belt conveyor according to the instant power C and the instant flow velocity D, and adjusting the operation of the belt conveyor system according to the calculated real-time power consumption per ton and the average power consumption per ton. All parameters of the belt conveyor system can be adjusted according to the real-time operation state, the electricity consumption of the system is lowered, the belt conveyor system can run in various operation modes in an energy-saving mode, and energy consumed by the system is greatly saved.
Description
Technical field
The present invention relates to belt transmission system field, particularly, relate to a kind of belt feeder system ton consumption method for supervising, equipment and system.
Background technology
In prior art, to the statistics of belt feeder energy consumption in the belt transmission system of harbour, the mode of general employing manual metering, namely with week or the moon for the cycle of checking meter, manually draw the ton goods power consumption (i.e. ton consume) of belt feeder week or the moon according to power consumption degree and workload.But need to consume a lot of manpower and materials because the comparatively large and point of checking meter (electric energy meter position) in belt feeder region mostly is dispersion, and the monitoring of belt feeder ton consumption can be affected by the subjective factor of operating personnel, and the belt feeder ton obtained consumption relatively lags behind, and cannot meet automatically-monitored requirement.
Summary of the invention
For the above-mentioned problems in the prior art, the invention provides a kind of belt feeder system ton consumption method for supervising, the method comprises the instantaneous power C receiving belt feeder; Receive the instantaneous velocity D of belt feeder; Real-time ton consumption and the average ton consumption of belt feeder is calculated according to described instantaneous power C and described instantaneous velocity D; And the operation of belt feeder system is adjusted according to calculated real-time ton consumption and average ton consumption.
Correspondingly, present invention also offers a kind of belt feeder system ton consumption watch-dog, this equipment comprises: the first harvester, for gathering the instantaneous power C of belt feeder; Second harvester, for gathering the instantaneous velocity D of belt feeder; And control device, be connected with described first harvester and described second harvester respectively, for calculating real-time ton consumption and the average ton consumption of belt feeder according to described instantaneous power C and described instantaneous velocity D; And described control device is also for the operation according to calculated real-time ton consumption and average ton consumption adjustment belt feeder system.
In addition, present invention provides a kind of belt feeder system ton consumption supervisory system, this system comprises: terminal electric energy meter, according to the belt feeder system ton consumption watch-dog of embodiment provided by the present invention, and belt feeder, the first harvester that wherein said terminal electric energy meter consumes watch-dog with described belt feeder system ton is connected, for measuring the instantaneous power C of belt feeder, the second harvester that belt conveyer scale and the described belt feeder system ton of described belt feeder consume watch-dog is connected, for measuring the instantaneous velocity D of belt feeder, the control device of described belt feeder system ton consumption watch-dog is connected with described belt feeder, for adjusting the operation of belt feeder system.
Belt feeder system ton of the present invention is adopted to consume method for supervising, equipment and system, can calculate real-time ton consumption and the average ton consumption of belt feeder according to the instantaneous power of belt feeder and instantaneous velocity, it is real-time Transmission, more accurate and error is little that the ton of the belt feeder obtained consumes data.The operation of belt feeder system can be adjusted afterwards according to calculated real-time ton consumption and average ton consumption, such as can judge belt feeder system is in which kind of mode of operation (light running, heavy service etc.), and the parameters of belt feeder system is adjusted according to real-time mode of operation, the power consumption of reduction system, with make belt feeder system can under each operator scheme energy-saving run, greatly save the energy that system consumes.
Other features and advantages of the present invention are described in detail in embodiment part subsequently.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for instructions, is used from explanation the present invention, but is not construed as limiting the invention with embodiment one below.In the accompanying drawings:
Fig. 1 is the structural representation of the example belt feeder system ton consumption watch-dog according to one embodiment of the present invention; And
Fig. 2 is the process flow diagram of the example belt feeder system ton consumption method for supervising according to one embodiment of the present invention.
Description of reference numerals
100 first harvester 200 second harvester 300 control device
Embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.Should be understood that, embodiment described herein, only for instruction and explanation of the present invention, is not limited to the present invention.
Fig. 1 is the structural representation of the example belt feeder system ton consumption watch-dog according to one embodiment of the present invention, and as shown in Figure 1, this equipment comprises the first harvester 100, for gathering the instantaneous power C of belt feeder; Second harvester 200, for gathering the instantaneous velocity D of belt feeder; And control device 300, be connected with described first harvester 100 and described second harvester 200 respectively, for calculating real-time ton consumption and the average ton consumption of belt feeder according to described instantaneous power C and described instantaneous velocity D; And described control device 300 is also for the operation according to calculated real-time ton consumption and average ton consumption adjustment belt feeder system.
Specifically, the first harvester 100 can be the device of any instantaneous power C for gathering belt feeder suitably, and such as, described first harvester 100 can for being arranged on the electrical energy data acquisition terminal on belt feeder.Described second harvester 200 can be the device of any instantaneous velocity D for gathering belt feeder suitably, and described second harvester 200 can be the belt conveyer scale of belt feeder.Should be understood that, those skilled in the art the selection suitable according to actual conditions (such as fund input, system scale etc.) can have the harvester of above-mentioned functions, and the present invention does not limit this.Afterwards, the instantaneous power C collected and instantaneous velocity D is sent to the control device 300 be attached thereto by the first harvester 100 and the second harvester 200 respectively.Control device 300 can calculate real-time ton consumption and the average ton consumption of belt feeder according to described instantaneous power C and described instantaneous velocity D.Preferably, control device 300 can also draw out the real-time ton consumption change curve of belt feeder as required according to the real-time ton consumption in the multiple moment calculated.Further, the real-time ton consumption calculating belt feeder and average ton consumption can also be stored.
Control device 300 can also adjust the operation of belt feeder system according to calculated real-time ton consumption and average ton consumption, such as by the workload comparative analysis of instantaneous ton consumption with belt feeder, judge belt feeder system is in which kind of mode of operation (underloading, heavy duty, economical operation etc.), and the parameters of belt feeder system is adjusted according to real-time mode of operation correspondence, the power consumption of reduction system, with make belt feeder system can under each operator scheme energy-saving run, greatly save the energy that system consumes.
According to one embodiment of the present invention, control device 300 can be consumed by the real-time ton of following formulae discovery belt feeder:
Real-time ton consumption=instantaneous power C/ instantaneous velocity D formula (1)
Further, preferably, by the average ton consumption of following formulae discovery belt feeder:
Wherein: the function of the instantaneous power C that C (t) is belt feeder t change in time; The function of the instantaneous velocity D that D (t) is belt feeder t change in time, it can show as the real-time data curve detected of the first harvester 100 and the second harvester 200.
According to another embodiment of the invention, calculated real-time ton consumption is shown in real time and average ton consumes to facilitate it to operate in order to related personnel, this equipment can also comprise display device (not shown), this display device is connected with described control device 300, for showing calculated real-time ton consumption and average ton consumption, should be understood that, this display device can be any device with display effect suitably, such as liquid crystal display, display panel etc., the present invention does not limit this.
Fig. 2 is the process flow diagram of the example belt feeder system ton consumption method for supervising according to one embodiment of the present invention.As shown in Figure 2, the method comprises the following steps:
In step 1001, receive the instantaneous power C of belt feeder;
In step 1002, receive the instantaneous velocity D of belt feeder;
In step 1003, calculate real-time ton consumption and the average ton consumption of belt feeder according to described instantaneous power C and described instantaneous velocity D; And
In step 1004, adjust the operation of belt feeder system according to calculated real-time ton consumption and average ton consumption.
Preferably, by the real-time ton consumption of following formulae discovery belt feeder: ton consumption=instantaneous power C/ instantaneous velocity D in real time.
Preferably, by the average ton consumption of following formulae discovery belt feeder:
Wherein: the function of the instantaneous power C that C (t) is belt feeder t change in time; The function of the instantaneous velocity D that D (t) is belt feeder t change in time, it can show as the real-time data curve detected of the first harvester 100 and the second harvester 200.
For the selection of the first harvester and the second harvester and setting and to calculate the embodiment of real-time ton consumption and average ton consumption etc. described above in said method step, do not repeat them here.
Correspondingly, present invention also offers a kind of belt feeder system ton consumption supervisory system, this system comprises: terminal electric energy meter, according to the belt feeder system ton consumption watch-dog of above-mentioned embodiment provided by the present invention, and belt feeder, the first harvester that wherein said terminal electric energy meter consumes watch-dog with described belt feeder system ton is connected, for measuring the instantaneous power C of belt feeder, the second harvester that belt conveyer scale and the described belt feeder system ton of described belt feeder consume watch-dog is connected, for measuring the instantaneous velocity D of belt feeder, the control device of described belt feeder system ton consumption watch-dog is connected with described belt feeder, for adjusting the operation of belt feeder system.
Adopt belt feeder system ton of the present invention to consume method for supervising, equipment and system and can calculate the real-time ton consumption of belt feeder and average ton consumption according to the instantaneous power of belt feeder and instantaneous velocity, the ton consumption of the belt feeder obtained is real-time Transmission, more accurate and error is little.And the operation of belt feeder system can be adjusted afterwards according to calculated real-time ton consumption and average ton consumption, such as can judge belt feeder system is in which kind of mode of operation (light running, heavy service etc.), and the parameters of belt feeder system is adjusted according to real-time mode of operation, the power consumption of reduction system, with make belt feeder system can under each operator scheme energy-saving run, greatly save the energy that system consumes.
Below the preferred embodiment of the present invention is described in detail by reference to the accompanying drawings; but; the present invention is not limited to the detail in above-mentioned embodiment; within the scope of technical conceive of the present invention; can carry out multiple simple variant to technical scheme of the present invention, these simple variant all belong to protection scope of the present invention.
It should be noted that in addition, each concrete technical characteristic described in above-mentioned embodiment, in reconcilable situation, can be combined by any suitable mode, in order to avoid unnecessary repetition, the present invention illustrates no longer separately to various possible array mode.
In addition, also can carry out combination in any between various different embodiment of the present invention, as long as it is without prejudice to thought of the present invention, it should be considered as content disclosed in this invention equally.
Claims (9)
1. a belt feeder system ton consumption method for supervising, it is characterized in that, the method comprises:
Receive the instantaneous power C of belt feeder;
Receive the instantaneous velocity D of belt feeder;
Real-time ton consumption and the average ton consumption of belt feeder is calculated according to described instantaneous power C and described instantaneous velocity D; And
The operation of belt feeder system is adjusted according to calculated real-time ton consumption and average ton consumption.
2. method according to claim 1, is characterized in that, the real-time ton consumption by following formulae discovery belt feeder: ton consumption=instantaneous power C/ instantaneous velocity D in real time.
3. method according to claim 1, is characterized in that, the average ton consumption by following formulae discovery belt feeder:
Average ton consumption
Wherein: the function of the instantaneous power C that C (t) is belt feeder t change in time; The function of the instantaneous velocity D that D (t) is belt feeder t change in time.
4. a belt feeder system ton consumption watch-dog, it is characterized in that, this equipment comprises:
First harvester, for gathering the instantaneous power C of belt feeder;
Second harvester, for gathering the instantaneous velocity D of belt feeder; And
Control device, is connected with described first harvester and described second harvester respectively, for calculating real-time ton consumption and the average ton consumption of belt feeder according to described instantaneous power C and described instantaneous velocity D; And described control device is also for the operation according to calculated real-time ton consumption and average ton consumption adjustment belt feeder system.
5. equipment according to claim 4, is characterized in that, the real-time ton consumption by following formulae discovery belt feeder: ton consumption=instantaneous power C/ instantaneous velocity D in real time.
6. equipment according to claim 4, is characterized in that, the average ton consumption by following formulae discovery belt feeder:
Average ton consumption
Wherein: the function of the instantaneous power C that C (t) is belt feeder t change in time; The function of the instantaneous velocity D that D (t) is belt feeder t change in time.
7. equipment according to claim 4, is characterized in that, this equipment also comprises display device, and this display device is connected with described control device, for showing calculated real-time ton consumption and average ton consumption.
8. equipment according to claim 4, is characterized in that, described first harvester is the electrical energy data acquisition terminal be arranged on belt feeder, and described second harvester is the belt conveyer scale of belt feeder.
9. a belt feeder system ton consumption supervisory system, it is characterized in that, this system comprises: terminal electric energy meter, belt feeder system ton consumption watch-dog any one of claim 4-8 described in claim, and belt feeder, the first harvester that wherein said terminal electric energy meter consumes watch-dog with described belt feeder system ton is connected, for measuring the instantaneous power C of belt feeder, the second harvester that belt conveyer scale and the described belt feeder system ton of described belt feeder consume watch-dog is connected, for measuring the instantaneous velocity D of belt feeder, the control device of described belt feeder system ton consumption watch-dog is connected with described belt feeder, for adjusting the operation of belt feeder system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510604415.4A CN105096575A (en) | 2015-09-21 | 2015-09-21 | Method, device and system for monitoring power consumption per ton of belt conveyor system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510604415.4A CN105096575A (en) | 2015-09-21 | 2015-09-21 | Method, device and system for monitoring power consumption per ton of belt conveyor system |
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| CN105096575A true CN105096575A (en) | 2015-11-25 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11218202A (en) * | 1998-01-30 | 1999-08-10 | Mitsubishi Agricult Mach Co Ltd | Belt type clutch mechanism |
| CN101364096A (en) * | 2007-08-10 | 2009-02-11 | 天津港股份有限公司煤码头分公司 | Automatic monitoring and intelligent analysis system for electric consumption for continuous conveying equipment |
| CN202743943U (en) * | 2012-09-20 | 2013-02-20 | 王立功 | Intelligent control device for belt conveyor for mine |
| JP2013167934A (en) * | 2012-02-14 | 2013-08-29 | Omron Corp | System monitoring device and control method thereof |
| CN203894601U (en) * | 2013-12-31 | 2014-10-22 | 中国神华能源股份有限公司 | System used for monitoring power consumption of handling devices |
| CN205016061U (en) * | 2015-09-21 | 2016-02-03 | 中国神华能源股份有限公司 | Belt feeder system ton consumes supervisory equipment and system |
-
2015
- 2015-09-21 CN CN201510604415.4A patent/CN105096575A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11218202A (en) * | 1998-01-30 | 1999-08-10 | Mitsubishi Agricult Mach Co Ltd | Belt type clutch mechanism |
| CN101364096A (en) * | 2007-08-10 | 2009-02-11 | 天津港股份有限公司煤码头分公司 | Automatic monitoring and intelligent analysis system for electric consumption for continuous conveying equipment |
| JP2013167934A (en) * | 2012-02-14 | 2013-08-29 | Omron Corp | System monitoring device and control method thereof |
| CN202743943U (en) * | 2012-09-20 | 2013-02-20 | 王立功 | Intelligent control device for belt conveyor for mine |
| CN203894601U (en) * | 2013-12-31 | 2014-10-22 | 中国神华能源股份有限公司 | System used for monitoring power consumption of handling devices |
| CN205016061U (en) * | 2015-09-21 | 2016-02-03 | 中国神华能源股份有限公司 | Belt feeder system ton consumes supervisory equipment and system |
Non-Patent Citations (2)
| Title |
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| 孙伟等: "带式输送机变频调速节能控制系统研究", 《工矿自动化》 * |
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Application publication date: 20151125 |