CN105094088A - Method and device for large-scale customerizing personalized products on assembly line - Google Patents
Method and device for large-scale customerizing personalized products on assembly line Download PDFInfo
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- CN105094088A CN105094088A CN201510322601.9A CN201510322601A CN105094088A CN 105094088 A CN105094088 A CN 105094088A CN 201510322601 A CN201510322601 A CN 201510322601A CN 105094088 A CN105094088 A CN 105094088A
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- product
- personalized
- customization
- increasing material
- streamline
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a method and device for large-scale customerizing personalized products on an assembly line. The embodiments of the invention aim at producing personalized products which are characterized by high efficiency in production, low cost, large-scale customerized standardization for internal structure and diversification for external appearance. The method comprises the following steps: adding an addictive manufacturing (3D printing) device to a traditional large-scale production assembly line, increasing a single layer forming speed of the addictive manufacturing by improving or customerizing the structure of a printing head portion of the addictive manufacturing device, supplementing, when necessary, a synchronous movement for cooperation by using a work fixture, manufacturing personalized parts which a user has customerized on the surface of the products from mass production. Products produced in the method have fewer layers and even has only one layer of pattern, so that an effect of "thin addictive manufacturing" is formed. In extreme circumstances, the products can be moulded once. According to the invention, addictive manufacturing is enabled to become one of the procedure of the large-scale production assembly line, and at the same time an automatic identification technology is employed so as to ensure accurate corresponding between the customerized products and user information during the process of production and assembling and after moulding.
Description
Technical field
The present invention relates to a kind of method and apparatus of large-scale customization personalized product on streamline, the method combines to increase material manufacture (3D printings) operation and necessary automatic identification technology on streamline, is especially applicable to solution large-scale customization inner structure standardization and outside diversified personalized product.Also relates to the printhead part of increasing material manufacturing equipment and the frock clamp of parts or product of enhancing productivity simultaneously.
Background technology
Traditional streamline manufacture is the main flow mode of production of modern industry, and be the most effective model of centralization, mass production, thus ultrahigh in efficiency, cost are very low, but maximum shortcoming is not suitable for producing personalized, customized product exactly.The mix flow that production in enormous quantities streamline improves also can only realize multi items, modular combination product.Industry member is doing one's utmost the effective model seeking large-scale customization.Along with the development of industrial 4.0 technology, utilize the large-scale customization streamline of large data technique progressively ripe, the product that production line balance can be made to go out completely breaks away from machine-made situation.Current mode takes built-in chip in the product, according to the processing scheme that the customization of user requires information and executing different.
For structure and the personalized outer shape problem of complexity, take the increasing material manufacturing technology of successively accumulating to be effective solution, but cost is very high, efficiency is lower because the reasons such as technology, material, equipment cause, and cannot mate the speed of production of streamline.Increase material manufacturing technology and be mainly used in research and development of products stage and the short run even manufacture of single-piece complex structure product in industrial community at present, not yet find and enter the production of main flow, the effective ways of assembly production chain.Settle the matter once and for all and need time, but only require the outside variation of product, part personalized for consumer and inner structure standardization, other positions are still the demand of unified moulding, streamline adds and increases that material manufacturing equipment solves part personalization on a large scale, the problem of customization is feasible.
Along with product surplus is more and more serious, the demand that consumer produces personalization is more vigorous, and the relation of manufacturer and consumer will be dominated with the creative demands of consumer increasingly.Therefore, how traditional mode of production business resolves the contradiction of large-scale production and user individual customization, utilize and increase the lifting of material manufacturing technology and transform existing pipeline mode, reach production efficiency, between cost and user's request optimization balance, and guarantee that user's zero defect obtains the product of oneself customization, be the realistic problem being badly in need of solving.
The operation and supporting automatic identification technology that increase material manufacture are introduced mass production line and then formed large-scale customization streamline, and farthest raising increases the speed of material manufacture to mate the efficiency of production line balance single products, is solution to the problems described above.
Summary of the invention
The method that the present invention takes is: add in traditional mass production line and increase material manufacturing equipment, the individual layer shaping speed increasing material and manufacture is improved by improving the structure increasing material manufacturing equipment printhead part, auxiliary with the cooperation that is synchronized with the movement of frock clamp if desired, the individualized section that material produces customization is increased at the product surface of batch production, its number of plies seldom even only has a layer pattern and forms " Bao Zengcai manufacture " effect, can one-shot forming under extreme case, increasing material is made to create a procedure of mass production line, utilize automatic identification technology to ensure to produce simultaneously and assembling process in and the shaping rear accurate correspondence to tailor-made product and user profile.
The general steps of the production of large-scale customization personalized product in above-mentioned streamline, assembling is as follows:
(1) user submits the digital document of personalized photo or word to, after the three-dimensional modeling process of computing machine, information is sent to the increasing material manufacturing equipment on streamline; (2) on streamline, adopt the common increasing material manufacturing equipment parallel mode that even multi-nozzle welding or multiple beam irradiate to increase the personalized customization part that material produces product fast, it can be all by the parts increasing material manufacture, also can be the laminate structure combined together with parts or product at the parts produced in batches or product surface increasing material manufacture; (3) carry out the label for labelling needed for automatic identification technology to the personalized customization part produced immediately, label information and user profile are being set up corresponding relation in Computer Database immediately; (4) corresponding relation of product and user is confirmed after production, assembled formation with automatic identification technology.
When needing to increase material manufacture personalized customization part at the parts produced in batches or product surface, step (2) and (3) also can be exchanged, namely first carry out the label for labelling needed for automatic identification technology, increase material on its surface immediately and manufacture personalized customization part.
Step (2) and the Zeng Cai manufacturing process described in (3) and label for labelling operation are two adjacent operations.When using the label of the mark operation needed for automatic identification technology can make by the mode increasing material manufacture, then the individualized section of customization and the label of mark are produced in the operation of same increasing material manufacture, to save independent label for labelling operation thus to enhance productivity.
When needing to increase material manufacture personalized customization part to the parts of batch production or product surface on streamline, frock clamp is utilized to realize the accurate location of parts or product.A layer pattern is seldom even only had when needing the part number of plies increasing material manufacture, and be when carrying out the manufacture of increasing material on the surface of curved surface, 3 d modeling software is converted at parts or product surface by the process that the normal orientation of often on curved surface successively manufactures by the process increasing material manufacture by plane layer pattern-information, this conversion decreases the number of plies increasing material manufacture and successively accumulate, and improves production efficiency.
Accompanying drawing illustrates:
In order to be illustrated more clearly in the technical scheme in the present invention, do simple introduction by the accompanying drawing used required in technical scheme below.
Fig. 1 needs to increase two layer pattern 1,2 information schematic diagram in material fabrication portion 3 d modeling software;
Fig. 2 is successively manufacture process and the height of parts or product, the adjustment schematic diagram of angle of parts or product surface materials at two layers I, II;
Fig. 3 is the increasing material manufacture process schematic diagram being completed individual layer when parts or product surface are surface of revolutions by the mode rotated around parts or product axis;
Fig. 4 is front elevation and the vertical view that special curved surface matrix form nozzle cluster and individual layer once increase material manufacture process schematic diagram;
To be single-column type nozzle cluster or the many optical fiber structures of single-column type carry out increasing the left view of material manufacture process schematic diagram, front elevation and vertical view in the curved surface appearance that rule changes to Fig. 5.
Specific implementation method:
Below in conjunction with the accompanying drawing of the embodiment of the present invention, clear, complete description is carried out to technical scheme.
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent.
Embodiment:
For the purpose of directly perceived, schematic diagram below leaves distance successively, combines closely between layers in actual manufacture process.As in the 3 d modeling software in Fig. 1, two layer pattern 1,2 information are converted to the successively manufacture of parts or product surface materials at two layers I, II in Fig. 2 respectively, and by computing machine control frock clamp movement, rotate and automatically adjust height, the angle of parts or product surface, ensure that each material that increases manufactures the Surface Method of position to completely the same or basically identical with the nozzle 3 or Lighting direction of equipment, every layer increases nozzle and parts or product surface constant distance when material manufactures, ensures that every layer material and base material or molded part merge completely.When to be different from plane that successively accumulation manufactures, every layer of manufacture completes aftertable and nozzle distance adjustment once, the arrow in Fig. 2 represent in individual layer manufacture process parts or product will along with computing machine control under frock clamp movement immediately in the vertical direction.The mode rotated about the axis by parts or product when surface is surface of revolution completes the increasing material manufacture process of individual layer, as shown in Figure 3.
The present invention also relates to the print head structure problem increasing material manufacturing equipment.The process increasing material manufacture is by the continuous process of point to line to face, in order to improve manufacturing speed, directly can take the one-time formed method of individual layer or by the process of line to face.
Current published technology has multi-nozzle fusion techniques, and computing machine controls the planar graph of the certain area of shower nozzle one-shot forming containing up to ten thousand nozzles simultaneously.Innovation of the present invention adopts special curved surface matrix form nozzle cluster when carrying out at the curved surface of the parts produced in batches or product increasing when material manufactures, the enveloping surface of special each port of matrix form multi-nozzle 4 and the curved outer surface of parts or product coincide, ensure that the outside surface normal orientation of nozzle and parts or product is completely the same or basically identical, ensure that every layer material and base material or molded part merge completely, as shown in the view of Fig. 4.
The present invention also novelty proposes the mode increasing material manufacturing equipment and adopt multiple beam to irradiate, laser or UV-lamp light beam pass through Optical Fiber Transmission, form the many optical fiber structures of matrix form, computing machine controls the switch of each illumination beam according to the image information in individual layer cross section simultaneously, reduce the traveling time of light beam on every layer cross section, thus reach the object improving individual layer shaping speed, individual layer one-shot forming can be realized under extreme case.When the parts of batch production or the curved outer surface of product carry out the manufacture of increasing material, the endpiece enveloping surface of the many optical fiber structures of special matrix form and the curved outer surface of parts or product coincide, ensure that the curved outer surface normal orientation of light beam irradiation and parts or product is completely the same or basically identical, also as shown in the view of Fig. 4.
When the curved surface appearance of rule change carries out the manufacture of increasing material, also single-column type nozzle cluster 5 or the many optical fiber structures of single-column type can be adopted, now the Y of the envelope of single-column type multi-nozzle or single-column type many optical fiber structures port and the on-plane surface outside surface of parts or product or X-direction cross section contour (being not limited to straight line) coincide, by-line one-shot forming is adopted to move parts or product along X or Y-axis again, in the process that every layer material adds up, parts or product will along with the frock clamp movements immediately under computing machine control, rotate, ensure that often row increase material and manufacture the Surface Method of position to completely the same or basically identical with the nozzle 5 or Lighting direction of equipment, every layer increases nozzle and parts or product surface constant distance when material manufactures, ensure that every layer material and base material or molded part merge completely, finally realize individual layer shaping, as shown in Fig. 5 view.The advantage of this single-column type resides in reduced special matrix form nozzle cluster or many optical fiber structures increase material manufacturing equipment, and versatility is slightly more strong, but speed than matrix form nozzle cluster or the many optical fiber structures of matrix form slow.
Claims (10)
1. one kind on streamline according to user's request large-scale customization personalized product out, it is characterized in that the individualized section of customization utilizes the mode increasing material manufacture (3D printing) to produce, and other parts of product or parts are by producing production line balance in enormous quantities, assembling, product subscript is marked with the label needed for automatic identification technology.
2. the method for a large-scale customization personalized product on streamline, comprise the production of utilization automatic identification technology and frock clamp, assembly production chain, it is characterized in that adding on mass production line increasing material manufacturing equipment, utilize the mode that increases fast material manufacture to produce the individualized section of customization at the product of batch production or component surface, automatic identification technology as the necessary technology matched with Zeng Cai manufacturing process complete produce, the corresponding relation of tailored product information and user profile in assembling process.
3. the method for large-scale customization personalized product on streamline according to claim 2, it is characterized in that the Zeng Cai manufacturing process of streamline completes the personalized customization part of product according to user's request, it can be all by the parts increasing material manufacture, also can be to increase material manufacture at the parts produced in batches or product surface and form the structure combined together.
4. the method for large-scale customization personalized product on streamline according to claim 2, it is characterized in that on streamline, adopt the common increasing material manufacturing equipment parallel mode that even multi-nozzle welding or multiple beam irradiate to increase the personalized customization part that material produces product fast, carry out the label for labelling needed for automatic identification technology to personalized product immediately, Zeng Cai manufacturing process and label for labelling operation are two adjacent operations.
5. the method for large-scale customization personalized product on streamline according to claim 2, it is characterized in that when needs increase material manufacture personalized customization part at the parts produced in batches or product surface, also the label for labelling needed for automatic identification technology can first be carried out, increase material on its surface immediately and manufacture personalized customization part, label for labelling operation and Zeng Cai manufacturing process are two adjacent operations.
6. one of according to claim 4 or 5, it is characterized in that when using the label of the mark operation needed for automatic identification technology can make by the mode increasing material manufacture, the individualized section of customization and the label of mark are produced in the operation of same increasing material manufacture, enhance productivity to reduce operation.
7. one of according to claim 4 or 5 or 6, it is characterized in that the label information of Zeng Cai manufacturing process and automatic identification technology mark sets up the corresponding relation with user profile immediately in Computer Database, after product completes production, assembling, use automatic identification technology to confirm the corresponding relation of product and user.
8. the method for large-scale customization personalized product on streamline according to claim 2, the curved surface that it is characterized in that parts or product on streamline carries out increasing material when manufacturing, utilize the movement of computer-controlled frock clamp, rotation, 3 d modeling software being converted at parts or product surface by the process that the normal orientation of often on curved surface successively manufactures by the process increasing material manufacture by plane layer pattern-information, realizing increasing material manufacture fast by reducing the accumulation number of plies.
9. the method for large-scale customization personalized product on streamline according to claim 2, it is characterized in that the print head structure increasing material manufacturing equipment can be taked " special curved surface matrix form nozzle cluster ", " the many optical fiber structures of matrix form ", " single-column type nozzle cluster " or " the many optical fiber structures of single-column type ", in the process successively manufactured by the individual layer one-shot forming of computing machine control realization or by-line one-shot forming but not the shaping mode of pointwise realize increasing material manufacture fast, the enveloping surface of special each nozzle ports of curved surface matrix form nozzle cluster and the curved outer surface of parts or product coincide, ensure that the outside surface normal orientation of nozzle and parts or product is completely the same or basically identical, ensure that every layer material and base material or molded part merge completely, control the switch of each illumination beam according to the image information in individual layer cross section at matrix form many optical fiber structures Computer simultaneously, reduce the traveling time of light beam on every layer cross section, the special many optical fiber structures of curved surface matrix form are also adopted for curved surface, when the curved surface appearance of rule change carries out the manufacture of increasing material, also single-column type nozzle cluster or the many optical fiber structures of single-column type can be adopted, by the movement of computer-controlled frock clamp, rotate the by-line realizing individual layer shaping.
10. the equipment utilizing the method described in claim 2 to produce the product described in claim 1, comprise the streamline containing and increase material manufacturing equipment and supporting automatic identification technology, increase the print head structure of material manufacturing equipment, it is characterized in that the individualized section increasing material manufacturing equipment production customization, the standardized structural part of other equipment of streamline batch production product, the print head structure increasing material manufacturing equipment is taked " special curved surface matrix form nozzle cluster ", " the many optical fiber structures of matrix form ", " single-column type nozzle cluster " or " the many optical fiber structures of single-column type ".
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510322601.9A CN105094088A (en) | 2015-06-04 | 2015-06-13 | Method and device for large-scale customerizing personalized products on assembly line |
| CN201510625853.9A CN105259872A (en) | 2015-06-04 | 2015-09-28 | Method, product, and equipment for large-scale personalized customization in production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510299978 | 2015-06-04 | ||
| CN201510322601.9A CN105094088A (en) | 2015-06-04 | 2015-06-13 | Method and device for large-scale customerizing personalized products on assembly line |
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| CN105094088A true CN105094088A (en) | 2015-11-25 |
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| CN201510322601.9A Pending CN105094088A (en) | 2015-06-04 | 2015-06-13 | Method and device for large-scale customerizing personalized products on assembly line |
| CN201510625853.9A Pending CN105259872A (en) | 2015-06-04 | 2015-09-28 | Method, product, and equipment for large-scale personalized customization in production line |
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| CN201510625853.9A Pending CN105259872A (en) | 2015-06-04 | 2015-09-28 | Method, product, and equipment for large-scale personalized customization in production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11030502B2 (en) | 2017-01-17 | 2021-06-08 | Hewlett-Packard Development Company, L.P. | Omnidirectional barcode |
| US11454951B2 (en) | 2017-01-31 | 2022-09-27 | Hewlett-Packard Development Company, L.P. | Customized production |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020009940A1 (en) * | 2018-07-06 | 2020-01-09 | The Regents Of The University Of California | Parallel-additive manufacturing of objects made of aqueous and/or organic materials |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2011514234A (en) * | 2007-12-31 | 2011-05-06 | エグザテック・リミテッド・ライアビリティー・カンパニー | Apparatus and method for printing on a three-dimensional object |
| CN101738992B (en) * | 2008-11-14 | 2012-05-16 | 中芯国际集成电路制造(上海)有限公司 | Method and device for testing product on line |
| CN101875165B (en) * | 2009-04-28 | 2013-06-05 | 西安航空动力控制有限责任公司 | Method for processing parts by using three-dimensional process |
| DE202011003443U1 (en) * | 2011-03-02 | 2011-12-23 | Bego Medical Gmbh | Device for the generative production of three-dimensional components |
| ES2777174T3 (en) * | 2011-04-17 | 2020-08-04 | Stratasys Ltd | System and method for the additive manufacturing of an object |
| CN103223791A (en) * | 2013-04-08 | 2013-07-31 | 倪俊 | 3D printer provided with wireless data transfer module |
| CN104553359B (en) * | 2013-10-24 | 2017-06-06 | 维斯塔打印瑞士有限公司 | For the transmission print system and method that are printed on various different types of products |
| CN203723340U (en) * | 2014-03-14 | 2014-07-23 | 西安科技大学 | Device for making customized cookies based on additive materials |
| CN103907662B (en) * | 2014-04-24 | 2015-07-22 | 福州大学 | Printing process for personalized cake |
| CN104076773B (en) * | 2014-06-13 | 2018-04-27 | 华南理工大学 | A kind of modularization ZIGBEE monitoring systems applied to 3D printing equipment |
-
2015
- 2015-06-13 CN CN201510322601.9A patent/CN105094088A/en active Pending
- 2015-09-28 CN CN201510625853.9A patent/CN105259872A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US11030502B2 (en) | 2017-01-17 | 2021-06-08 | Hewlett-Packard Development Company, L.P. | Omnidirectional barcode |
| US11454951B2 (en) | 2017-01-31 | 2022-09-27 | Hewlett-Packard Development Company, L.P. | Customized production |
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| CN105259872A (en) | 2016-01-20 |
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Application publication date: 20151125 |