CN105094081A - Dust control monitoring and alarming device - Google Patents
Dust control monitoring and alarming device Download PDFInfo
- Publication number
- CN105094081A CN105094081A CN201510240457.4A CN201510240457A CN105094081A CN 105094081 A CN105094081 A CN 105094081A CN 201510240457 A CN201510240457 A CN 201510240457A CN 105094081 A CN105094081 A CN 105094081A
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- Prior art keywords
- dust
- water
- controller
- control monitoring
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to the technical field of industrial automation monitoring equipment, especially to a dust control monitoring and alarming device. The device comprises a dust sensor connected to a controller. The controller is connected with a water mist dedusting unit. The water mist dedusting unit is connected to a water source through a water treatment unit. The output end of the controller is connected to an audible-visual alarm. Through the above structure, dust reduction is achieved through water mist and dust filtering is realized through a wet curtain, dust on a production site can be controlled and reduced, the air on the production site can keep clean, and a dust index can be within the safety scope. On-site alarming is achieved once the dust index exceeds a standard. Dust data is uploaded to a network server platform, so enterprise safety production chargers, enterprise leaders and safety production charge department staff can be notified in ways such as a GPRS way.
Description
Technical field
The present invention relates to industrial automation monitoring equipment technical field, particularly a kind of dust Control monitoring and panalarm.
Background technology
Industry and the work post that can produce dust in commercial production are a lot, as digging and the quarrying industry of metallic ore and nonmetalliferous ore, the building the road of capital construction aspect, dig tunnel and geologic prospecting operation, glass work, fire-resistant and building materials processing industry, and processing of farm products etc.In chemical industry especially inorganic chemical industry basic material industry production, owing to using various ore to make raw material in a large number, the tail gas flue dust etc. produced in the dust produced in the links such as its fragmentation, abrasive dust, transmission and production run becomes the main source of Production in Chemical Plant dust.Dust not only can pollute air, causes serious injury human body, and production environment also can be caused to there is great potential safety hazard.
Chinese invention patent application CN104345020A discloses a kind of dust detection alarm system, primarily of dust detection alarm node and two-stage backstage detection alarm system composition, can carry out in factory building, 3 grades, safety monitoring department warning on factory safety monitoring department and town.Realize measuring comparatively accurately the dust concentration in each industrial building, and can exceed and may be rapidly to the staff of operation in factory building and give the alarm during explosion caused concentration value in concentration measurement.But this invention not effective dust Control, can not the generation of minimizing dust initiatively.
Summary of the invention
The technical issues that need to address of the present invention are to provide a kind of dust Control monitoring and the panalarm that can carry out dust Control and warning.
For solving above-mentioned technical matters, dust Control monitoring of the present invention and panalarm comprise the dust sensor be connected with controller, described controller is connected with water mists dust removing units, described water mists dust removing units is connected with water source by unit for treating water, and the output terminal of described controller is connected with audible-visual annunciator.
Further, be connected with excessive low water level protection unit between described water mists dust removing units and unit for treating water, described excessive low water level protection unit is connected with controller.
Further, described water mists dust removing units comprises the atomization water pump, pressure switch and the atomizer that connect successively, and described atomization water pump, pressure switch are connected with controller, and described atomization water pump is connected with excessive low water level protection unit.
Further, described unit for treating water comprises the sofening treatment module, chemicals treatment module, filtering module and the ultrafiltration module that connect successively, and described ultrafiltration module is connected with excessive low water level protection unit, and described sofening treatment module is connected with water source.
Further, described controller is connected with remote alarms unit by data transmission network.
Further, described remote alarms unit comprises background server, described background server input end is connected with data transmission network, described background server output terminal is connected with data acquisition and analytic system, and described data acquisition and analytic system communicate to connect with business accountability department, safe competent authorities respectively.
Further, described data acquisition and analytic system carry out dynamic data attemper to reception data.
After adopting said structure, the present invention considers dirt by fine water mist dust removal and wet curtain, reaches the control to production scene dust and reduction, keeps the cleaning of production scene air, to ensure that dust index is in safe range; In addition, onsite alarming is carried out when dust index exceeding standard; Dust data upload on network server platform, namely the mode such as GPRS can notify enterprise safety operation responsible official, Enterprises Leader and safety in production competent authorities personnel.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Fig. 1 is the structural representation of dust Control of the present invention monitoring and panalarm.
Fig. 2 is that the data of data acquisition of the present invention and analytic system store schematic diagram.
In figure: 1 is controller, 2 is dust sensor, and 3 is water mists dust removing units, and 4 is excessive low water level protection unit, and 5 is unit for treating water, and 6 is water source, and 7 is audible-visual annunciator, and 8 is data transmission network, and 9 is remote alarms unit, and 10 is raw data base, and 11 is taxonomy database
301 is atomization water pump, 302 is pressure switch, 303 is atomizer, and 501 is sofening treatment module, and 502 is chemicals treatment module, 503 is filtering module, 504 is ultrafiltration module, and 901 is background server, and 902 is data acquisition and analytic system, 903 is business accountability department, and 904 is safe competent authorities
Embodiment
As shown in Figure 1, dust Control monitoring of the present invention and panalarm comprise the dust sensor 2 be connected with controller 1, described controller 1 is connected with water mists dust removing units 3, described water mists dust removing units 3 is connected with water source 6 by unit for treating water 5, and the output terminal of described controller is connected with audible-visual annunciator 7.Like this when dust sensor 2 detects that the dust content in factory or workshop exceedes threshold value, controller 1 controls audible-visual annunciator 7 and reports to the police.
Further, be connected with excessive low water level protection unit 4 between described water mists dust removing units and unit for treating water, described excessive low water level protection unit 4 is connected with controller 1.Like this, adopting electrostatic atomization technology to produce micron and submicron order water mists, transporting with in diffusion process, being reached the object of dedusting depositing dust by vapor sorption micronic dust, effective control settlement amount and dust removal efficiency.
Further; described water mists dust removing units 3 comprises the atomization water pump 301, pressure switch 302 and the atomizer 303 that connect successively; described atomization water pump 301, pressure switch 302 are connected with controller 1, and described atomization water pump 301 is connected with excessive low water level protection unit 4.
Further; described unit for treating water 5 comprises the sofening treatment module 501, chemicals treatment module 502, filtering module 503 and the ultrafiltration module 504 that connect successively; here filtering module 503 adopts the cotton filtrator of PP; described ultrafiltration module 504 is connected with excessive low water level protection unit 4, and described sofening treatment module 501 is connected with water source 6.
Further, in order to realize the remote alarms of dust control, described controller 1 is connected with remote alarms unit 9 by data transmission network 8.Data transmission network 8 can adopt mobile radio communication or internet, may also be the set of mobile radio communication and internet.Described remote alarms unit 9 comprises background server 901, described background server 901 input end is connected with data transmission network 8, described background server 901 output terminal is connected with data acquisition and analytic system 902, and described data acquisition and analytic system 902 communicate to connect with business accountability department 903, safe competent authorities 904 respectively.Such equipment detects the index of production scene dust in real time, carries out onsite alarming when dust index exceeding standard; Dust data upload on background server 901, when production scene dust index exceeding standard, namely the mode such as GPRS can notify enterprise safety operation responsible official, Enterprises Leader and safety in production competent authorities personnel.Thus avoid the generation of the major industrial accident of picture dust explosion and so on most possibly.In addition, also can arrange multistage early warning, the personnel that we can arrange three grades of early warning and alarmings are enterprise production safety person in charge; The personnel of secondary early warning and alarming are business manager; The personnel of one-level early warning and alarming are the various ways such as production safety competent authorities personnel and form.
As shown in Figure 2, described data acquisition and analytic system 902 carry out dynamic data attemper to reception data, after data acquisition and analytic system receive data, be first directly stored in raw data base 10, be then stored in respectively in each taxonomy database 11 according to multiple classification.By the reception to multiple spot dust data, after accumulating over a long period, we can obtain very huge data, we first directly store these basic datas of team, but to directly enter the operations such as query analysis data mining to these data, will factor data amount huge and slowly, so just lose the real-time of system, for this reason, we adopt the mode of dynamic data attemper, namely basic data is processed, according to the time (hour, day, week, month etc.), (enterprise of unit, workshop etc.) carry out dynamic data attemper, so just can improve the reading speed of data, to meet the needs that we carry out data analysis and large data mining.
On the basis of dynamic data attemper, we can carry out query analysis statistics and the work such as data mining of data at high speed, improve the running efficiency of system day after tomorrow.We regularly can provide the information such as the data statistic analysis form of dust for enterprise, for enterprise provides data foundation to the harm that dust may cause.There is provided the excavation of large data, we can founding mathematical models, for prediction and personality analysis provide basis.
Although the foregoing describe the specific embodiment of the present invention; but those skilled in the art are to be understood that; these only illustrate; various changes or modifications can be made to present embodiment; and not deviating from principle and the essence of invention, protection scope of the present invention is only defined by the appended claims.
Claims (7)
1. a dust Control monitoring and panalarm, comprise the dust sensor be connected with controller, it is characterized in that: described controller is connected with water mists dust removing units, described water mists dust removing units is connected with water source by unit for treating water, and the output terminal of described controller is connected with audible-visual annunciator.
2., according to dust Control monitoring according to claim 1 and panalarm, it is characterized in that: be connected with excessive low water level protection unit between described water mists dust removing units and unit for treating water, described excessive low water level protection unit is connected with controller.
3. according to dust Control monitoring according to claim 2 and panalarm; it is characterized in that: described water mists dust removing units comprises the atomization water pump, pressure switch and the atomizer that connect successively; described atomization water pump, pressure switch are connected with controller, and described atomization water pump is connected with excessive low water level protection unit.
4. according to dust Control monitoring according to claim 2 and panalarm; it is characterized in that: described unit for treating water comprises the sofening treatment module, chemicals treatment module, filtering module and the ultrafiltration module that connect successively; described ultrafiltration module is connected with excessive low water level protection unit, and described sofening treatment module is connected with water source.
5., according to dust Control monitoring according to claim 1 and panalarm, it is characterized in that: described controller is connected with remote alarms unit by data transmission network.
6. according to dust Control monitoring according to claim 5 and panalarm, it is characterized in that: described remote alarms unit comprises background server, described background server input end is connected with data transmission network, described background server output terminal is connected with data acquisition and analytic system, and described data acquisition and analytic system communicate to connect with business accountability department, safe competent authorities respectively.
7. according to dust Control monitoring according to claim 6 and panalarm, it is characterized in that: described data acquisition and analytic system carry out dynamic data attemper to reception data.
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CN201510240457.4A CN105094081A (en) | 2015-05-13 | 2015-05-13 | Dust control monitoring and alarming device |
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CN201510240457.4A CN105094081A (en) | 2015-05-13 | 2015-05-13 | Dust control monitoring and alarming device |
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CN107203171A (en) * | 2017-06-08 | 2017-09-26 | 合肥华盖光伏科技有限公司 | A kind of energy-saving plant based on photovoltaic generation integrates managing and control system |
CN108896144A (en) * | 2018-05-10 | 2018-11-27 | 唐山松下产业机器有限公司 | Dust monitoring system and dust monitoring method |
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Application publication date: 20151125 |