CN105091698A - Cooling wall wood mould brick inlaid slot dimension inspection template and use method - Google Patents
Cooling wall wood mould brick inlaid slot dimension inspection template and use method Download PDFInfo
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- CN105091698A CN105091698A CN201510475467.6A CN201510475467A CN105091698A CN 105091698 A CN105091698 A CN 105091698A CN 201510475467 A CN201510475467 A CN 201510475467A CN 105091698 A CN105091698 A CN 105091698A
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Abstract
The invention relates to a cooling wall wood mould brick inlaid slot dimension inspection template and a use method. The template comprises a double link template and a single link template. The double link template is made of a steel plate and has a n-shaped structure of which the width of the upper part is W, internal height of the lower part is H1, external height is H2, internal width is D1, external upper width is D2 and external lower width is D3. The single link template is made of the steel plate and has a T-shaped structure of which width of the upper part is L, height of the lower part is H, width of the lower part is S1 and width of the bottom part is S2. Distance between any two adjacent brick inlaid slots is inspected by the double link template, and the dimension of the single brick inlaid slot is inspected by the single link template. After application of the inspection template, precision of the cooling wall wood mould brick inlaid slot dimension is significantly enhanced, efficiency of wood mould manufacturing is enhanced, and the design requirement of cooling wall finished brick inlaid slot dimensional tolerance is met. After application of the template, the brick joint is uniform and strength and flatness are enhanced after a firebrick is inlaid in a cooling wall. The phenomenon of firebrick shedding does not occur in the installation, lifting and use process of the cooling wall.
Description
Technical field
The present invention relates to a kind of checking tool of blast furnace cooling device, particularly relate to a kind of model and the using method that check cooling wall wooden model brick-inlaid groove size.
Background technology
The cooling wall product of blast furnace cooling device application is both at home and abroad mostly cast member at present, and weldless steel tube-cooling water pipe is cast in body and is formed.Blast furnace is all the other cooling wall hot sides edge refractory brick or ramming fire resistive material except the barrel section cooling wall of lower end, and protection cooling wall is avoided, by high temperature liquid iron direct baking, affecting serviceable life, reduces blast furnace thermal loss.Because ramming fire resistive material intensity is bad, what use now is considerably less, inlays brick after almost all adopting casting.The quality of thus inlaying brick quality directly has influence on the serviceable life of blast furnace and the quality of molten iron.Each iron-smelter, installing and using in the process of cooling wall, due to the phenomenon that the quality problems of inlaying brick cause refractory brick to come off too early, makes this part cooling wall melt, causes the heavy losses such as blast furnace stopping production.Domestic and international each designing institute paid much attention to cooling wall brick-inlaid groove size in recent years, and dimensional tolerence is more and more stricter.Between two grooves, dimensional tolerence is ± 1mm, and single brick-inlaid groove dimensional tolerence is 0-2mm.Because current cooling wall making apperance majority is wooden, size retractility is very large, does not use speciality tool inspection, control to apperance, and dimensional tolerence is difficult to control, and causes inlaying brick quality and is affected.
Summary of the invention
For overcoming the deficiencies in the prior art, the object of this invention is to provide a kind of model and the using method that check cooling wall wooden model brick-inlaid groove size, making cooling wall brick-inlaid groove size meet drawing tolerance.
For achieving the above object, the present invention is achieved through the following technical solutions:
Check a model for cooling wall wooden model brick-inlaid groove size, comprise duplex model and simply connected model,
Duplex model is made by steel plate, and be Π shape structure, upper width is W, the interior high H1 of bottom, outer high H2, inner width D1, outside upper wide D2, outside lower wide D3, wherein:
W≥2a；
H1＞h；
H2=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
D1=(a+1) × (chi stretched by 1+ wooden model);
D2=(a+1+n) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
D3=(a+1+m) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
Wherein: a is the distance between adjacent two brick-inlaid grooves of layout design, and m is the width of brick-inlaid groove upper end, and n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage;
Simply connected model is made by steel plate, is T-shaped structure, and upper width is L, lower height H, lower width S1, bottom width S2, wherein:
L≥m+n；
H=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
S1=(n+1) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
S2=(m+2) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
Wherein: m is the width of brick-inlaid groove upper end, n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage.
Described duplex model thickness is 3-4mm; Simply connected model thickness is 10-15mm.
Check the model using method of cooling wall wooden model brick-inlaid groove size, comprise the following steps:
1) wooden model brick-inlaid groove is in manufacturing process, first uses the distance between any two adjacent brick-inlaid grooves of duplex model inspection, will abut on brick-inlaid groove woodwork block outside duplex model, and keep duplex model perpendicular to brick-inlaid groove, when finding overproof, amendment brick-inlaid groove woodwork block, until qualified;
2) check the size of single brick-inlaid groove with simply connected model, simply connected model is resisted against on brick-inlaid groove woodwork block, and keep simply connected model perpendicular to brick-inlaid groove;
3) in type process processed, because brick-inlaid groove woodwork block is by the impact of sand mold, environment, brick-inlaid groove woodwork block may deform, and at every turn before moulding, then checks brick-inlaid groove size with simply connected model and duplex model, defective then repairing brick-inlaid groove woodwork block.
Compared with prior art, the invention has the beneficial effects as follows:
After adopting the present invention to check model, cooling wall wooden model brick-inlaid groove dimensional accuracy is significantly improved, and improves the efficiency of Wooden Pattern Making, meet the requirement of cooling wall finished product brick-inlaid groove dimensional tolerance design.After using this model, after refractory brick is bumped into cooling wall, brickwork joint is even, and intensity, flatness significantly improve.Refractory brick obscission is there is not in cooling wall installation, handling and use procedure.
Accompanying drawing explanation
Fig. 1 is band brick-inlaid groove cooling wall figure.
Fig. 2 is the cooling wall figure after edge brick.
Fig. 3 is duplex model structural drawing.
Fig. 4 is simply connected model structural drawing.
Fig. 5 is brick-inlaid groove wooden model local sketch.
Fig. 6 is the schematic diagram that duplex model checks cooling wall brick-inlaid groove.
Fig. 7 is the vertical view of Fig. 6.
Fig. 8 is the schematic diagram that simply connected model checks cooling wall brick-inlaid groove.
Fig. 9 is the vertical view of Fig. 8.
In figure: 1-cooling wall body 2-cooling water pipe 3-brick-inlaid groove 4-refractory brick 5-duplex model 6-simply connected model 7-woodwork block.
Embodiment
Below in conjunction with Figure of description, the present invention is described in detail, but it should be noted that enforcement of the present invention is not limited to following embodiment.
See Fig. 1-Fig. 9, a kind of model checking cooling wall wooden model brick-inlaid groove size, comprises duplex model and simply connected model,
Duplex model is made by steel plate, and be Π shape structure, upper width is W, the interior high H1 of bottom, outer high H2, inner width D1, outside upper wide D2, outside lower wide D3, wherein:
W≥2a；
H1＞h；
H2=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
D1=(a+1) × (chi stretched by 1+ wooden model);
D2=(a+1+n) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
D3=(a+1+m) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
Wherein: a is the distance between adjacent two brick-inlaid grooves of layout design, and m is the width of brick-inlaid groove upper end, and n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage;
Simply connected model is made by steel plate, is T-shaped structure, and upper width is L, lower height H, lower width S1, bottom width S2, wherein:
L≥m+n；
H=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
S1=(n+1) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
S2=(m+2) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
Wherein: m is the width of brick-inlaid groove upper end, n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage;
Described duplex model thickness is 3-4mm; Simply connected model thickness is 10-15mm.
Check the model using method of cooling wall wooden model brick-inlaid groove size, comprise the following steps:
1) wooden model brick-inlaid groove is in manufacturing process, first uses the distance between any two adjacent brick-inlaid grooves of duplex model inspection, will abut on brick-inlaid groove woodwork block outside duplex model, and keep duplex model perpendicular to brick-inlaid groove, when finding overproof, amendment brick-inlaid groove woodwork block, until qualified;
2) check the size of single brick-inlaid groove with simply connected model, simply connected model is resisted against on brick-inlaid groove woodwork block, and keep simply connected model perpendicular to brick-inlaid groove;
3) in type process processed, because brick-inlaid groove woodwork block is by the impact of sand mold, environment, brick-inlaid groove woodwork block may deform, and at every turn before moulding, then checks brick-inlaid groove size with simply connected model and duplex model, defective then repairing brick-inlaid groove woodwork block.
Embodiment:
Check the model of cooling wall wooden model brick-inlaid groove size:
1, make duplex model, select material to be 3mm steel plate, process with numerically-controlled machine.
Duplex model structure is Π shape, and upper width is W, the interior high H1 of bottom, outer high H2, inner width D1, outside upper wide D2, outside lower wide D3, wherein:
W＝2a+20；
H1＝h+20；
H2=h × (chi stretched by 1+ wooden model)+2;
D1=(a+1) × (chi stretched by 1+ wooden model);
D2=(a+1+n) × (chi stretched by 1+ wooden model)-0.2;
D3=(a+1+m) × (chi stretched by 1+ wooden model)-0.2;
Wherein: m is the width of brick-inlaid groove upper end, n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage; All dimensional units are mm.
2, simply connected model is made
Select material to be 10mm steel plate, process with numerically-controlled machine.Add that corrected parameter makes by the offset dimensions of groove, overall is T-shaped structure: upper width is L, and upper height is 60mm, lower height H, lower width S1, bottom width S2, wherein:
L＝m+n+20；
H=h × (chi stretched by 1+ wooden model)+2;
S1=(n+1) × (chi stretched by 1+ wooden model)-0.5;
S2=(m+2) × (chi stretched by 1+ wooden model)-0.5;
All dimensional units are mm.
Using method: wooden model is in manufacturing process, first use the distance between any two adjacent brick-inlaid grooves of duplex model inspection, find overproof time update wooden model, after qualified, the size of single brick-inlaid groove is checked again with simply connected model, find overproof time update wooden model, after all qualified on inspection, type cast processed can be carried out.Duplex is in model use procedure, and level and vertical direction and brick-inlaid groove keep 90 degree, must not tilt to use.In type process processed, because wooden model is by the impact of sand mold, environment, brick-inlaid groove wooden model may deform, and at every turn before moulding, then checks brick-inlaid groove size with simply connected model and duplex model, defective then repairing brick-inlaid groove woodwork block.
After adopting the present invention to check model, cooling wall wooden model brick-inlaid groove dimensional accuracy is significantly improved, and improves the efficiency of Wooden Pattern Making, meet the requirement of cooling wall finished product brick-inlaid groove dimensional tolerance design.After using this model, after refractory brick is bumped into cooling wall, brickwork joint is even, and intensity, flatness significantly improve.Refractory brick obscission is there is not in cooling wall installation, handling and use procedure.
Claims (3)
1. check a model for cooling wall wooden model brick-inlaid groove size, it is characterized in that, comprise duplex model and simply connected model,
Duplex model is made by steel plate, and be Π shape structure, upper width is W, the interior high H1 of bottom, outer high H2, inner width D1, outside upper wide D2, outside lower wide D3, wherein:
W≥2a；
H1＞h；
H2=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
D1=(a+1) × (chi stretched by 1+ wooden model);
D2=(a+1+n) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
D3=(a+1+m) × (chi stretched by 1+ wooden model)-(0.2 ~ 0.3);
Wherein: a is the distance between adjacent two brick-inlaid grooves of layout design, and m is the width of brick-inlaid groove upper end, and n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage;
Simply connected model is made by steel plate, is T-shaped structure, and upper width is L, lower height H, lower width S1, bottom width S2, wherein:
L≥m+n；
H=h × (chi stretched by 1+ wooden model)+(1 ~ 3);
S1=(n+1) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
S2=(m+2) × (chi stretched by 1+ wooden model)-(0.4 ~ 0.6);
Wherein: m is the width of brick-inlaid groove upper end, n is the width of brick-inlaid groove lower end, and h is the degree of depth of brick-inlaid groove; Chi stretched by wooden model is Pattern magnification, or shrinkage.
2. a kind of model checking cooling wall wooden model brick-inlaid groove size according to claim 1, is characterized in that, described duplex model thickness is 3-4mm; Simply connected model thickness is 10-15mm.
3. a kind of model using method checking cooling wall wooden model brick-inlaid groove size according to claim 1 and 2, is characterized in that, comprise the following steps:
1) wooden model brick-inlaid groove is in manufacturing process, first uses the distance between any two adjacent brick-inlaid grooves of duplex model inspection, will abut on brick-inlaid groove woodwork block outside duplex model, and keep duplex model perpendicular to brick-inlaid groove, when finding overproof, amendment brick-inlaid groove woodwork block, until qualified;
2) check the size of single brick-inlaid groove with simply connected model, simply connected model is resisted against on brick-inlaid groove woodwork block, and keep simply connected model perpendicular to brick-inlaid groove;
3) in type process processed, because brick-inlaid groove woodwork block is by the impact of sand mold, environment, brick-inlaid groove woodwork block may deform, and at every turn before moulding, then checks brick-inlaid groove size with simply connected model and duplex model, defective then repairing brick-inlaid groove woodwork block.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106282458A (en) * | 2016-10-28 | 2017-01-04 | 上海宝钢铸造有限公司 | The anti-floating type heat edge brick of uplift pile and formative method thereof |
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Cited By (2)
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| CN106282458A (en) * | 2016-10-28 | 2017-01-04 | 上海宝钢铸造有限公司 | The anti-floating type heat edge brick of uplift pile and formative method thereof |
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