CN105090919B - The Instant heating type steam generating system of high-frequency induction - Google Patents
The Instant heating type steam generating system of high-frequency induction Download PDFInfo
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- CN105090919B CN105090919B CN201510554268.4A CN201510554268A CN105090919B CN 105090919 B CN105090919 B CN 105090919B CN 201510554268 A CN201510554268 A CN 201510554268A CN 105090919 B CN105090919 B CN 105090919B
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- frequency induction
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Abstract
The invention belongs to flat heater technical field, the Instant heating type steam generating system of high-frequency induction of the present invention, including tank body, electromagnetic heating coil is wound with outside tank body, to heat inner tank wall, atomizer or water spray gondola water faucet are installed in tank body, spray water smoke or water to excite as vapor in inner tank wall to inner tank wall.The equipment calandria tank body combines the unique construction that heating is sprayed water with gondola water faucet, when cylinder inwall is heated to certain high temperature, bottom gondola water faucet is sprayed water, spray water point a directly contact outer wall, vapor be provoked into rapidly, that is, use and send out without waiting for, small volume, transport is easy to use, it is not necessary to lay large area pipeline, saves pipeline money and also saves heat scattering and disappearing in pipeline.
Description
（One）Technical field
The present invention relates to a kind of Instant heating type steam generating system of high-frequency induction.
（Two）Background technology
At present, coal-fired steam boiler used in people, electric steam boiler, etc. various steam boilers be all famous " electricity
Tiger ", heavy polluter, they mostly use coal, and resistance utilization rate is extremely low, and need to heat many water, water heating boiling point
85-100 degree could produce steam.Original steam boiler, volume is big, and firing rate slowly not only adds cost to manufacturing industry, dirty
Environment is contaminated, heat time length, inefficient are also easy to produce incrustation scale, are also easy to produce various unsafe factors.
With the development of science and technology, new technology is continued to bring out, and is come in occur a collection of technological innovation personnel and is produced for steam
It is made that various reducing energy consumption schemes, but still without thoroughly perfect, for example：Producing steam needs whole water source boilings in heating tank body
Point, which has arrived the point that appreciates, could produce the radix of steam very greatly so very slowly, the long heat losses of pipeline are more serious, water demand
It is excessive not only to need national certificates handling to examine, and more danger etc..
（Three）The content of the invention
There is provided a kind of easy to use, automaticity is high, operating efficiency in order to make up the deficiencies in the prior art by the present invention
The Instant heating type steam generating system of high high-frequency induction.
The present invention is achieved through the following technical solutions：
The Instant heating type steam generating system of high-frequency induction of the present invention, including tank body, it is characterised in that：Electricity is wound with outside tank body
Magnetic heating coil, installs atomizer or water spray gondola water faucet to heat, water smoke or water is sprayed to inner tank wall in inner tank wall, tank body
So as to be excited in inner tank wall as vapor.
Atomizer or water spray gondola water faucet connection water pump, electromagnetic heating coil connection high-frequency induction heating controller.
Tank body is provided with pressure sensor, temperature controller, relief valve and pressure alarm.
The Instant heating type steam generating system of high-frequency induction of the present invention, in addition to controller, controller connect pressure biography respectively
Sensor, temperature controller, high-frequency induction heating controller, water pump, relief valve and pressure alarm.
High-frequency induction heating controller, includes the electric source filter circuit of connection current rectifying and wave filtering circuit, and current rectifying and wave filtering circuit connects
Logical IGBT controls drive circuit, IGBT controls drive circuit and even machine control system circuit diconnected, even machine control system electricity
Road and heating element heater diconnected；Heating element heater is electromagnetic heating coil.
There is enamel layer inside and outside tank body, tank body is additionally provided with heat-insulation layer.
Tank body is provided with blowoff valve.
Radiation shield is enclosed with outside electromagnetic heating coil.
Radiation shield uses copper cover or aluminium cover.
The method that the Instant heating type steam generating system of high-frequency induction of the present invention produces steam, it is characterised in that：Open control
After appliance mains switch, temperature controller detects tank wall temperature and internal temperature through temperature probe, when internal temperature is less than 300
When spending, high-frequency induction heating controller heating signal is given, is allowed to start working, while automatic pump is started working, pass through water spray
Gondola water faucet or atomizer in tank body to spraying water, and pressure sensor detects pressure in tank body by pressure probe, when pressure is big
When 0.4MPa, closing temperature controller power source stops heating, when pressure continues to rise, during more than 0.5MPa, releasing pressure automatically
Valve carries out appropriate pressure release, the pressure alarm automatic alarm when pressure is more than 0.6MPa, so as to carry out artificial disturbance, when less than
During 0.4MPa, opening temperature controller, water pump, so that Infinite Cyclic.
The beneficial effects of the invention are as follows using high-frequency induction heating technology, electromagnetic induction coil calandria tank body combines flower
The unique construction of water spray is spilt, when cylinder inwall is heated to certain high temperature, bottom gondola water faucet is sprayed water or atomized water spray, sprayed water point
Outer wall is directly contacted, vapor is provoked into rapidly.The automation degree of equipment is high, steam generator small volume, firing rate
Hurry up, it is instant hair, without waiting for, transport it is easy to use, it is not necessary to lay large area pipeline, save pipeline money and also save heat
Amount scattering and disappearing in pipeline.Without picture conventional boiler, it is necessary to which the water to whole volume carries out whole heating, such speed
Slowly, heating radix compare greatly power consumption, need large volume, inconvenience.
（Four）Brief description of the drawings
Fig. 1 is structural representation of the invention：Fig. 2 is high frequency induction power supply system:Fig. 3 is control principle drawing：
In figure：1 is controller, and 2 be temperature controller, and 3 be high-frequency induction heating controller, and 4 be water pump, and 5 be that pressure is passed
Sensor, 6 be electric source filter circuit, and 7 be current rectifying and wave filtering circuit, and 8 be that IGBT controls drive circuit, and 9 be even machine control system circuit,
10 be electromagnetic heating coil, and 11 be water spray gondola water faucet, and 12 be blowoff valve, and 13 be relief valve, and 14 be enamel layer and heat-insulation layer, and 15 be temperature
Control probe, 16 be tank body, and 17 be radiation shield, and 18 be steam (vapor) outlet.
(five）Embodiment
Accompanying drawing is a kind of specific embodiment of the invention.
Electromagnetic Heating line is wound with outside the Instant heating type steam generating system of high-frequency induction of the present invention, including tank body 16, tank body
Circle 10, atomizer or water spray gondola water faucet 11 are installed to heat inner tank wall, in tank body, to inner tank wall spray water smoke or water so as to
Excited in inner tank wall as vapor.Tank body is provided with steam (vapor) outlet 18.
Atomizer or water spray gondola water faucet connection water pump 4, electromagnetic heating coil connection high-frequency induction heating controller 3.
Tank body is provided with pressure sensor 5, temperature controller 2, relief valve 13 and pressure alarm.Temperature controller has setting
Temperature probe 15 on tank body.
The Instant heating type steam generating system of high-frequency induction of the present invention, in addition to controller 1, controller connect pressure biography respectively
Sensor 5, temperature controller 2, high-frequency induction heating controller 3, water pump 4, relief valve 13 and pressure alarm.
High-frequency induction heating controller includes the electric source filter circuit 6 of connection current rectifying and wave filtering circuit 7, and current rectifying and wave filtering circuit connects
Logical IGBT controls drive circuit 8, IGBT controls drive circuit and the even diconnected of machine control system circuit 9, even machine control system
Circuit and heating element heater diconnected；Heating element heater is electromagnetic heating coil 10.Electric source filter circuit also can effectively prevent clutter
Inject power network.
Having outside tank body in enamel layer and heat-insulation layer 14, tank body also has enamel layer.
Tank body is provided with blowoff valve 12.
Radiation shield 17 is enclosed with outside electromagnetic heating coil.
Radiation shield uses copper cover or aluminium cover.
Controller 1 can use single-chip microcomputer.
The method that the Instant heating type steam generating system of high-frequency induction of the present invention produces steam, opens controller power source switch
Afterwards, temperature controller 2 detects the outside wall temperature of tank body 16 and internal temperature through temperature probe 15, when internal temperature is less than 300 degree,
The heating signal of high-frequency induction heating controller 3 is given in the inside adhesive of controller 1, is allowed to start working, after electromagnetism excitation, automatic pump
4 start working, and by spraying water gondola water faucet 11 or atomizer is sprayed water to the inside circumference of tank body 16, pressure sensor 5, which passes through, presses
Pressure in power probe detection tank body, when pressure be more than 0.4MPa when, the power supply of closing temperature controller 2, stop heating, when pressure after
Continuous during more than 0.5MPa, automatic decompression valve 13 carries out appropriate pressure release when rising, when pressure pressure more than 0.6 or during 0.7MPa
The automatic alarm of alarm 13, so that artificial disturbance is carried out, when less than 0.4MPa, opening temperature controller 2, water pump 4, so that nothing
Limit circulation.
The equipment is the Instant heating type steam boiler driven using high-frequency induction heating, using high-frequency induction heating principle,
The inside and outside wall heating of steam body of heater, while the inwall in body of heater is sprayed water, so as to realize rapid generation steam.In steam oven body periphery
And bottom is around full Electromagnetic Heating line, bottom of furnace body middle-end installs fog nozzle, the fog of ejection can in body of heater 360 ° and bottom
It is heated, excites rapidly, according to required steam flow, by control system so as to realize real-Time Tracking Control, it is necessary to how many
The steam of amount just sprays more a small amount of water and produces more a small amount of steam by the way that heating is rapid, has so saved substantial amounts of hydroelectric resources,
And produce vapor (steam) velocity soon, plug and play.Enamel technology has been used inside and outside body of heater, so as to prevent corrosion, and water has been reduced
Dirt, adds the service life of product.
High-frequency induction heating controller converts electric energy to heat energy using high-frequency induction heating principle, is filtered first by power supply
50Hz alternating current is become direct current by wave circuit 6 and current rectifying and wave filtering circuit 7, and drive circuit 8 is being controlled by direct current by IGBT
Electricity is converted into the high frequency voltage that frequency is 16-20KHz, and the electric current of change can be produced by coil and metal and changed at a high speed at a high speed
Magnetic field, when the magnetic line of force in magnetic field is by being heated metal object, can produce countless small whirlpools being heated in metal object
Stream, generates heat at a high speed, by even machine control system circuit 9, while reducing the equipment in itself so that being heated metal object
The switch unit frequency of temperature control A.C. contactor, is transported to electromagnetic heating coil 10, the closed sensing heating of electromagnetic heating coil 10,
Aluminium cover or copper cover can be increased in outer wall, the service life of the equipment is extended, radiation is eliminated, reach to personal safety purpose, its
The system thermal efficiency easy for installation has obtained the purpose all of reached energy-saving and environmental protection, safety.
High frequency induction power supply system（That is high-frequency induction heating controller）：High frequency induction power supply conveys high to litz wire
Frequency electric current, high frequency induction current detects temperature in time by temperature probe on temp controlled meter, according to pid algorithm, and required temperature is real-time
Feedback, the electric current according to needed for temperature, high, normal, basic three gears etc., electric current is big when high, is reduced when middle, according to minimum perseverance when low
Warm demand, carries out a linear temperature control, so as to reach that reduction frequently starts, is allowed to more energy efficient purpose.
Control principle system and hardware system：According to single-chip microcomputer real-time tracking principle and the size of tank body hot gas pressure, from
And heating water spray is controlled, it is allowed to produce steam.Comprising control panel, pressure sensor, pressure sensor is popped one's head in, temperature controller,
Temperature probe, pressure alarm, switch, automatic pressure machinery relief valve, automatic pump, spray water gondola water faucet, blowoff valve etc..
Tank body constructs system：The unique construction that heating is sprayed water with gondola water faucet is combined using calandria tank body, when cylinder inwall is added
During hot 300 degree of high temperature above, bottom gondola water faucet is sprayed water, a point direct contact outer wall of spraying water, and vapor is provoked into rapidly.Tank
Body is mono- dome of Ge Jia above and below cylinder, and welding machine constitutes the tank body of a closing, and cylindrical outer and dome portion are covered with electromagnetic induction
Coil, and access water spray gondola water faucet at dome bottom centre, one water spray of water spray gondola water faucet to whole tank interior, other end chain water receiving
Pump.It is sequentially provided with outside tank body in enamel layer, heat-insulation layer, tank body and also is provided with enamel layer.
Claims (7)
1. a kind of Instant heating type steam generating system of high-frequency induction, including tank body, it is characterised in that：Electromagnetic Heating is wound with outside tank body
Coil, atomizer or water spray gondola water faucet are installed to heat inner tank wall, in tank body, to inner tank wall spray water smoke or water so as to
Inner tank wall is excited as vapor；
Atomizer or water spray gondola water faucet connection water pump, electromagnetic heating coil connection high-frequency induction heating controller；
High-frequency induction heating controller, includes the electric source filter circuit of connection current rectifying and wave filtering circuit, current rectifying and wave filtering circuit connection
IGBT controls drive circuit, IGBT control drive circuits and even machine control system circuit diconnected, even machine control system circuit
With heating element heater diconnected；Heating element heater is electromagnetic heating coil；
The method that the Instant heating type steam generating system of the high-frequency induction produces steam, is opened after controller power source switch, temperature control
Device detects tank wall temperature and internal temperature through temperature probe, when internal temperature is less than 300 degree, gives high-frequency induction heating control
Device heating signal processed, is allowed to start working, while automatic pump is started working, by spray water gondola water faucet or atomizer in tank body
Sprayed water, pressure sensor detects pressure in tank body by pressure probe, when pressure is more than 0.4MPa, closing temperature control
Device power supply, stops heating, and when pressure continues to rise, during more than 0.5MPa, automatic decompression valve carries out appropriate pressure release, works as pressure
Pressure alarm automatic alarm during more than 0.6MPa, so that artificial disturbance is carried out, when less than 0.4MPa, opening temperature control
Device, water pump, so that Infinite Cyclic；
High-frequency induction heating controller converts electric energy to heat energy using high-frequency induction heating principle, passes through power filter electricity first
50Hz alternating current is become direct current by road and current rectifying and wave filtering circuit, is converted into direct current by IGBT control drive circuits
Frequency is 16-20KHz high frequency voltage, and the electric current of change can produce the magnetic field of change at a high speed by coil and metal at a high speed, when
The magnetic line of force in magnetic field can produce countless small vortex by being heated during metal object being heated in metal object, so that
Make to be heated metal object heating at a high speed in itself, by even machine control system circuit, while reducing the temperature control exchange of the equipment
The switch unit frequency of contactor, is transported to electromagnetic heating coil, the closed sensing heating of electromagnetic heating coil；
High-frequency induction heating controller：High frequency induction power supply conveys high frequency electric to litz wire, and high frequency induction current passes through
Temperature probe on temp controlled meter, detects temperature in time, according to pid algorithm, required temperature Real-time Feedback, the electricity according to needed for temperature
Stream, high, normal, basic three gears increase electric current, electric current are reduced when middle when high, according to minimum constant temperature demand when low, carry out a line
Property temperature control so that reach reduction frequently start, be allowed to more energy efficient purpose.
2. the Instant heating type steam generating system of high-frequency induction according to claim 1, it is characterised in that：Tank body is passed provided with pressure
Sensor, temperature controller, relief valve and pressure alarm.
3. the Instant heating type steam generating system of high-frequency induction according to claim 2, it is characterised in that：Also include controller,
Controller connects pressure sensor, temperature controller, high-frequency induction heating controller, water pump, relief valve and pressure alarm respectively
Device.
4. the Instant heating type steam generating system of high-frequency induction according to any one in claim 1-3, it is characterised in that：Tank
There is enamel layer inside and outside, and tank body is additionally provided with heat-insulation layer.
5. the Instant heating type steam generating system of high-frequency induction according to any one in claim 1-3, it is characterised in that：Tank
Body is provided with blowoff valve.
6. the Instant heating type steam generating system of high-frequency induction according to any one in claim 1-3, it is characterised in that：Electricity
Radiation shield is enclosed with outside magnetic heating coil.
7. the Instant heating type steam generating system of high-frequency induction according to claim 6, it is characterised in that：Radiation shield uses copper
Cover or aluminium cover.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510554268.4A CN105090919B (en) | 2015-09-02 | 2015-09-02 | The Instant heating type steam generating system of high-frequency induction |
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| CN201510554268.4A CN105090919B (en) | 2015-09-02 | 2015-09-02 | The Instant heating type steam generating system of high-frequency induction |
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| CN105090919A CN105090919A (en) | 2015-11-25 |
| CN105090919B true CN105090919B (en) | 2017-09-05 |
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| CN105371261A (en) * | 2015-12-15 | 2016-03-02 | 珠海格力电器股份有限公司 | Steam generating device and household appliance |
| CN106048508B (en) * | 2016-07-21 | 2018-11-20 | 宁波利浦刃具有限公司 | A kind of small-sized automatic tool steam treatment furnace |
| CN106989375A (en) * | 2017-05-19 | 2017-07-28 | 天津市龙津科技有限公司 | Electromagnetic heating steam boiler system and its control method |
| CN107062184A (en) * | 2017-06-14 | 2017-08-18 | 江苏正阳锅炉有限公司 | Intelligent adjustable electromagnetic heating steam boiler |
| CN107559794A (en) * | 2017-09-22 | 2018-01-09 | 赵冬冬 | A kind of portable steam generator |
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| CN108050501A (en) * | 2018-01-31 | 2018-05-18 | 四川亿阳华泰科技有限公司 | A kind of internal-spray sensing heating vertical steam generating means |
| CN110030540A (en) * | 2019-04-08 | 2019-07-19 | 厦门能聚节能科技有限公司 | A kind of rapidly and efficiently steam generator |
| CN110397905A (en) * | 2019-08-26 | 2019-11-01 | 深圳市东特工程设备有限公司 | A kind of variable-frequency electromagnetic heating steam engine and scale detection method |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP4143555B2 (en) * | 2004-02-13 | 2008-09-03 | 株式会社パイコーポレーション | Superheated steam generator |
| CN201662038U (en) * | 2010-08-03 | 2010-12-01 | 南阳市芯科电子有限公司 | Electromagnetic heating steam boiler |
| CN202166031U (en) * | 2011-05-17 | 2012-03-14 | 刘忠杰 | Unattended intelligent high-frequency electromagnetic superconducting atomization boiler |
| CN203177142U (en) * | 2013-01-30 | 2013-09-04 | 珠海新市节能环保科技有限公司 | High-frequency boiler |
| CN103957616A (en) * | 2014-04-15 | 2014-07-30 | 雷中喜 | Panel internal induction heating system driven by high-frequency induction heating |
| CN104141949A (en) * | 2014-08-07 | 2014-11-12 | 成都信鑫信息技术有限公司 | Intelligent boiler control system |
| CN204477997U (en) * | 2015-02-17 | 2015-07-15 | 张家口轩昊新能源科技有限公司 | A kind of atomizing electromagnetic induction steam generator |
| CN104728822A (en) * | 2015-02-27 | 2015-06-24 | 宁波格林美孚新材料科技有限公司 | Steam generation device with electromagnetic heating function |
| CN204986941U (en) * | 2015-09-02 | 2016-01-20 | 上海威磁节能科技有限公司 | Instant heating type steam generation system of high frequency induction |
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Effective date of registration: 20201120 Address after: Huang Zhen 274000 Shandong city of Heze province Dingtao County Zhao Zhuang Xing Zheng Cun Dong Zhao Zhuang 049 Patentee after: Lei Zhongxi Patentee after: Heze Bilan Zhinuan New Energy Technology Co.,Ltd. Address before: 200000, No. 328, Heng Yong Road, Wai Gang Town, Shanghai, Jinshan District Patentee before: SHANGHAI WEIMAG ENERGY CONSERVATION TECHNOLOGY Co.,Ltd. |
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