CN105090378A - Harmonic speed reduction method and device - Google Patents
Harmonic speed reduction method and device Download PDFInfo
- Publication number
- CN105090378A CN105090378A CN201510511718.1A CN201510511718A CN105090378A CN 105090378 A CN105090378 A CN 105090378A CN 201510511718 A CN201510511718 A CN 201510511718A CN 105090378 A CN105090378 A CN 105090378A
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- Prior art keywords
- external gear
- gear
- rigidity external
- input shaft
- parallel eccentric
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H1/00—Toothed gearings for conveying rotary motion
- F16H1/28—Toothed gearings for conveying rotary motion with gears having orbital motion
- F16H1/32—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
- F16H2001/327—Toothed gearings for conveying rotary motion with gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear with orbital gear sets comprising an internally toothed ring gear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/17—Toothed wheels
- F16H2055/176—Ring gears with inner teeth
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Retarders (AREA)
Abstract
The invention creatively provides a brand-new harmonic speed reduction method. The harmonic speed reduction method is characterized in that parallel eccentric shafts in linkage with an input shaft are arranged, the parallel eccentric shafts are sleeved with rigid outer gears engaged with a rigid inner gear, the rigid outer gears move along the periphery of the rigid inner gear in an engaged manner, and the rigid inner gear or the rigid outer gears is/are connected with an output shaft, so that harmonic speed reduction is achieved. Compared with a traditional harmonic speed reduction gear, no flexible gear is needed in the harmonic speed reduction method, so that the problems that the material deformation requirement, the service life requirement and the manufacturing cost requirement can not be met due to the usage of flexible gears are completely avoided, and the harmonic speed reduction method has great market promotion value and broad application prospects. The invention further provides a harmonic speed reduction device.
Description
Technical field
The present invention relates to retarder technical field, particularly relate to a kind of harmonic reduction method and device.
Background technique
Harmonic gear reducer is a kind of Novel reducer utilizing the distortion transmission principle of material to grow up.As shown in Figure 1, common harmonic gear reducer generally includes three basic elements of character, has namely just taken turns 1, flexbile gear 2 and wave-generator 3, and rotating shaft and wave-generator 3 are fixed.In work, flexbile gear 2 is bent to ellipse by wave-generator 3, and the external tooth of flexbile gear 2 engages, to reach the object of deceleration with the internal tooth of just taking turns 1 at the two-end part of oval long axis direction.
Existing this harmonic speed changer must have flexbile gear, flexbile gear is high to material performance requirement, and the reason of domestic because material harmonic speed changer life-span of making is short at present, the material therefore manufacturing flexbile gear also all dependence on import, price is high, is unfavorable for the popularization of product.
In addition, by the restriction of deceleration principle itself, inevitably there is fatigue resistance decline phenomenon in flexible material after using a period of time, this is the bottleneck that conventional harmonic reduction gear is difficult to raising working life.According to statistics, the failure mode of current harmonic reduction gear device more than 80% is flexbile gear crooked position torsional deformation.Because the wall thickness of flexbile gear is no more than 0.5mm, so when harmonic reduction gear device bears overload or impacts, flexbile gear crooked position is very easily out of shape, causes precision to reduce and lost efficacy.
For flexible material this critical defect not long in working life, do multiple trial in industry, but all could not find a kind of well alternative.As far back as last century the eighties just someone proposes a kind of movable teeth resonance speed retardation device patent (notification number is CN87206444), it is a kind of mechanical gearing speed reducer, utilizes a kind of oscillating tooth mechanism and the halogen groove of fast pulley being provided with certain profilogram to match and incompatiblely realizes gearing down.It does not have the unmanageable flexbile gear of common harmonic wave speed reducing machine.But oscillating tooth structure is comparatively complicated, processing not easily; And oscillating tooth also very easily breaks down after using a period of time, working life compared with the good flexbile gear of some Performance Ratios, thus also can't could not form product sometimes.
In recent years, in the research and development of harmonic gear reducer, generally form one in industry and how to develop better flexbile gear material, and several invisible to the breakthrough of harmonic gear reducer structure itself.
Summary of the invention
For the defect existed in prior art, one object of the present invention is to provide a kind of harmonic reduction method not relying on flexbile gear.
Another object of the present invention is to provide that a kind of structural strength is high, long service life, performance are good, the harmonic speed changer of low cost of manufacture.
For reaching above object, the present invention adopts following technological scheme.
A kind of harmonic reduction method, it is characterized in that, it is by arranging the parallel eccentric axes with input shaft interlock, parallel eccentric axes is socketed the rigidity external gear engaged with rigid internal gear, by rigidity external gear along rigid internal gear week along gear motion, connect output shaft by rigid internal gear or rigidity external gear and realize harmonic reduction.
As further illustrating of above-mentioned harmonic reduction method, described rigidity external gear is no more than four, corresponding each rigidity external gear be provided with one with the parallel eccentric axes of input shaft interlock; When rigidity external gear is two, two parallel eccentric axes around input shaft for being oppositely arranged; When rigidity external gear is three, three parallel eccentric axes are that spaced 120 degree of angles are oppositely arranged around input shaft axle center; When rigidity external gear is four, three parallel eccentric axes are that spaced an angle of 90 degrees is symmetrical arranged around input shaft axle center.
A kind of harmonic speed changer, comprise input shaft and rigid internal gear, it is characterized in that, on described input shaft, interlock has parallel eccentric axes, parallel eccentric axes is socketed with can along rigid internal gear week along the rigidity external gear moved, rigid internal gear local meshing positive external gear.
As further illustrating of above-mentioned harmonic speed changer, described rigidity external gear is no more than four, corresponding each rigidity external gear be provided with one with the parallel eccentric axes of input shaft interlock, four rigidity external gear sieve stack and are engaged on respectively on the different teeth of rigid internal gear.
As further illustrating of above-mentioned harmonic speed changer, when rigidity external gear is more than 1, the parallel eccentric axes being socketed a rear rigidity external gear is successively set on previous rigidity external gear, and structure is simple, is convenient to install.
As further illustrating of above-mentioned harmonic speed changer, when rigidity external gear is more than 1, the parallel eccentric axes of each rigidity external gear is all fixed with input shaft.
As further illustrating of above-mentioned harmonic speed changer, be all fixedly connected with by baffle plate between adjacent, parallel eccentric shaft and between parallel eccentric axes with input shaft, each rigidity external gear is arranged on corresponding plate washer.
As further illustrating of above-mentioned harmonic speed changer, the eccentric spacing between described parallel eccentric axes and input shaft is 1-18mm.
As further illustrating of above-mentioned harmonic speed changer, described rigidity external gear is connected on parallel eccentric axes by bearing housing.
As further illustrating of above-mentioned harmonic speed changer, the other end that described rigid internal gear is relative with input shaft is provided with end cap, this end cap is provided with output shaft connecting end.
A kind of harmonic reduction method provided by the invention, rigidity external gear is adopted to replace flexbile gear, and utilization and the parallel eccentric axes of input shaft interlock drive rigidity external gear along rigid internal gear week along carrying out gear motion, after gear motion carries out one week, rigid internal gear or rigidity external gear just rotation angle carry out deceleration output.Compared with traditional harmonic reduction gear, it does not need flexbile gear, completely avoid a difficult problem for each side such as the requirement for material because deformation of flexible wheel brings, requirement in working life, manufacture cost requirement, propose a kind of brand-new harmonic reduction method in a creative way, there is no flexbile gear Problem of Failure, there is extremely wide application space and have the promotional value in market.
Compared with prior art, a kind of harmonic speed changer provided by the invention, owing to eliminating flexbile gear, but adopts parallel eccentric axes to drive rigidity external gear to move in rigid internal gear chamber, structure, control simple, low cost of manufacture.Simultaneously, rigidity external gear is compared with traditional flexbile gear: flexbile gear can only adopt two at most, and rigidity external gear of the present invention can adopt at most 4, require also not high to rigidity external gear material, domestic used this material is comparatively general at present, zero back clearance can be reached, there is better wear resistance and intensity, greatly improve the load performance of harmonic speed changer, working life and precision.
Accompanying drawing explanation
Figure 1 shows that existing harmonic gear reducer structural representation;
Figure 2 shows that the harmonic speed changer structural representation that the embodiment of the present invention one provides;
Figure 3 shows that the plan view of Fig. 2;
Figure 4 shows that harmonic speed changer embody rule structural drawing;
Figure 5 shows that the harmonic speed changer structural representation that the embodiment of the present invention two provides;
Figure 6 shows that the harmonic speed changer structural representation that the embodiment of the present invention three provides.
Description of reference numerals:
01: just take turns, 02: flexbile gear, 03: wave-generator;
1: input shaft, 2: rigid internal gear, 3: parallel eccentric axes, 4: rigidity external gear, 5: bearing, 6: end cap, 7: output shaft, 8: baffle plate;
31: the first parallel eccentric axes, 32: the second parallel eccentric axes;
41: the first rigidity external gears, 42: the second rigidity external gears.
Embodiment
Understand essence of the present invention better for convenience of those skilled in the art, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
Harmonic reduction embodiment of the method
A kind of harmonic reduction method, it is by arranging the parallel eccentric axes with input shaft interlock, parallel eccentric axes is socketed the rigidity external gear engaged with rigid internal gear, by rigidity external gear along rigid internal gear week along gear motion, connect output shaft by rigid internal gear or rigidity external gear and realize harmonic reduction.
Specific works principle is: after rigidity external gear carries out one week along rigid internal gear week along gear motion, rigid internal gear or rigidity external gear be rotation angle just, at this moment, utilize output shaft to be taken out by the spinning motion of rigid internal gear or rigidity external gear, the object of harmonic reduction can be reached.
For improving the precision of transmission speed ratio, described rigidity external gear is preferably multiple superposition, and corresponding each rigidity external gear be provided with one with the parallel eccentric axes of input shaft interlock.The quantity of rigidity external gear superposition is no more than four in principle; When rigidity external gear is two, two parallel eccentric axes around input shaft for being oppositely arranged; When rigidity external gear is three, three parallel eccentric axes are that spaced 120 degree of angles are oppositely arranged around input shaft axle center; When rigidity external gear is four, three parallel eccentric axes are that spaced an angle of 90 degrees is symmetrical arranged around input shaft axle center.
Compared with traditional harmonic reduction gear, a kind of harmonic reduction method that the present embodiment provides does not need flexbile gear, completely avoid a difficult problem for each side such as the material deformation using flexbile gear to bring requires, requirement in working life, manufacture cost requirement, propose a kind of brand-new harmonic reduction method in a creative way, there is the promotional value and extremely wide application space that have market.
Speed reducer embodiment one
As shown in Figure 2 and Figure 3, a kind of harmonic speed changer, comprises input shaft 1 and rigid internal gear 2, it is characterized in that, on described input shaft 1, interlock has parallel eccentric axes 3, and parallel eccentric axes 3 is socketed with can along rigid internal gear 2 weeks along the rigidity external gear 4 moved.
Wherein, described rigid internal gear 2 is for being arranged on the bar shaped tooth of hollow circuit cylinder inner cavity surface, described rigidity external gear 4 is enclosed within rigid internal gear 2 li, and the number of teeth at least two less of the gear ratio rigid internal gear 2 of rigidity external gear 4, the side of rigidity external gear 4 is engaged with rigid internal gear 2.In the present embodiment, the number of teeth of preferred rigid internal gear 2 is 28, and the number of teeth of rigidity external gear 4 is 26.For ensureing engagement effect, in the present embodiment, preferred rigid internal gear 2 is identical with the modulus of rigidity external gear 4.
Described parallel eccentric axes 3 is fixedly connected with by baffle plate 8 with between input shaft 1, and described rigidity external gear 4 is placed on baffle plate 8, is provided with bearing 5 between parallel eccentric axes 3 and rigidity external gear 4.
For controlling the volume of whole harmonic speed changer and reducing operation noise.In the present embodiment, the eccentric spacing between preferred parallel eccentric shaft 3 and input shaft 1 is 5mm, and in other embodiments, the eccentric spacing between described parallel eccentric axes 3 and input shaft 1 adjusts arbitrarily in 1-18mm, is not limited to the present embodiment.
In other embodiments, according to the difference of velocity ratio, the number of teeth of rigidity external gear and rigid internal gear can suitably adjust, and such as the number of teeth of rigidity external gear is set to 2n, the number of teeth of rigid internal gear is set to 2 (n+1) individual, n >=1.Like this, when rigidity external gear 4 is along rigid internal gear 2 weeks along carrying out gear motion after one week, one in rigidity external gear or rigid internal gear just rotation two tooth pitches, velocity ratio is n:1 or 2 (n+1): 2.
As shown in Figure 4, rigid internal gear 2 is fixedly connected with end cap 6, end cap 6 is provided with output shaft 7.During real work, when input shaft 1 rotates one week, the number of teeth that rigidity external gear 4 turns over is only 26, that is, the actual relative displacement will carrying out two numbers of teeth of rigid internal gear 2; That is, input shaft 1 circles, and output shaft 7 only turns over two tooth pitches, and the total number of teeth due to rigid internal gear is 28, and velocity ratio is 14:1.
Compared with prior art, a kind of harmonic speed changer that the present embodiment provides, owing to eliminating flexbile gear, but adopts parallel eccentric axes to drive rigidity external gear to move in rigid internal gear chamber, structure, control simple, low cost of manufacture.Meanwhile, rigidity external gear, compared with traditional flexbile gear, has better wear resistance and intensity, greatly improves the working life of harmonic speed changer.
Speed reducer embodiment two
As shown in Figure 5, a kind of harmonic speed changer that the present embodiment provides and embodiment one basically identical, difference is: described rigidity external gear 4 comprises the first rigidity external gear 41 and the second rigidity external gear 42.Corresponding first rigidity external gear 41 is provided with the first parallel eccentric axes 31, and corresponding second rigidity external gear 42 is provided with the second eccentric shaft 32, first eccentric shaft 31 and the second eccentric shaft 32 is all fixed with input shaft 1.
Wherein, the first eccentric shaft 31 and the second eccentric shaft 32 are around input shaft 1 for being oppositely arranged, and the first rigidity external gear 41 and second rigidity external gear 42 sieve stack and is engaged on respectively on the different teeth of rigid internal gear 2.
Concrete structure between two eccentric shafts and input shaft 1 is: between the first eccentric shaft 31 and the second eccentric shaft 32 and the first parallel eccentric axes 31 be all fixedly connected with by baffle plate 8 with between input shaft 1, each rigidity external gear is arranged on corresponding plate washer 8.
The present embodiment adopts the collaborative deceleration of two rigidity external gears, improves the anti-buckling strength of harmonic speed changer further, and improves the precision of transmission speed ratio.
In other embodiments, the quantity of connecting rod neck can also be increased to three or four according to actual needs, and when rigidity external gear is three, three parallel eccentric axes are that spaced 120 degree of angles are oppositely arranged around input shaft axle center; When rigidity external gear is four, three parallel eccentric axes are that spaced an angle of 90 degrees is symmetrical arranged around input shaft axle center, are not limited to the present embodiment.
Speed reducer embodiment three
As shown in Figure 6, a kind of harmonic speed changer that the present embodiment provides and embodiment two basically identical, difference is: do not fix between the first eccentric shaft 31 and the second eccentric shaft 32, but be fixed on the first rigidity external gear 41 by socket second parallel eccentric axes 32.The benefit of such setting is: reduce the gap between adjacent rigid external gear to greatest extent, compact structure, assembles more simple and convenient.
Above embodiment has been described in detail essence of the present invention, but can not limit protection scope of the present invention with this.Apparently, under the enlightenment of essence of the present invention, the art those of ordinary skill also can carry out many improvement and modification, it should be noted that these improve and modify and all drops within claims of the present invention.
Claims (10)
1. a harmonic reduction method, it is characterized in that, it is by arranging the parallel eccentric axes with input shaft interlock, parallel eccentric axes is socketed the rigidity external gear engaged with rigid internal gear, by rigidity external gear along rigid internal gear week along gear motion, connect output shaft by rigid internal gear or rigidity external gear and realize harmonic reduction.
2. a kind of harmonic reduction method according to claim 1, is characterized in that, described rigidity external gear is no more than four, corresponding each rigidity external gear be provided with one with the parallel eccentric axes of input shaft interlock; When rigidity external gear is two, two parallel eccentric axes around input shaft for being oppositely arranged; When rigidity external gear is three, three parallel eccentric axes are that spaced 120 degree of angles are oppositely arranged around input shaft axle center; When rigidity external gear is four, three parallel eccentric axes are that spaced an angle of 90 degrees is symmetrical arranged around input shaft axle center.
3. a harmonic speed changer, comprise input shaft and rigid internal gear, it is characterized in that, on described input shaft, interlock has parallel eccentric axes, parallel eccentric axes is socketed with can along rigid internal gear week along the rigidity external gear moved, rigid internal gear local meshing positive external gear.
4. a kind of harmonic speed changer according to claim 3, it is characterized in that, described rigidity external gear is no more than four, corresponding each rigidity external gear be provided with one with the parallel eccentric axes of input shaft interlock, four rigidity external gear sieve stack and are engaged on respectively on the different teeth of rigid internal gear.
5. a kind of harmonic speed changer according to claim 4, is characterized in that, when rigidity external gear is more than 1, the parallel eccentric axes being socketed a rear rigidity external gear is arranged on previous rigidity external gear.
6. a kind of harmonic speed changer according to claim 4, is characterized in that, when rigidity external gear is more than 1, the parallel eccentric axes of each rigidity external gear is all fixed with input shaft.
7. a kind of harmonic speed changer according to claim 6, is characterized in that, is all fixedly connected with by baffle plate between adjacent, parallel eccentric shaft and between parallel eccentric axes with input shaft, and each rigidity external gear is arranged on corresponding plate washer.
8. according to a kind of harmonic speed changer in claim 3-7 described in any one, it is characterized in that, the eccentric spacing between described parallel eccentric axes and input shaft is 1-18mm.
9. according to a kind of harmonic speed changer in claim 3-7 described in any one, it is characterized in that, described rigidity external gear is connected on parallel eccentric axes by bearing housing.
10. according to a kind of harmonic speed changer in claim 3-7 described in any one, it is characterized in that, the other end that described rigid internal gear is relative with input shaft is provided with end cap, this end cap is provided with output shaft connecting end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510511718.1A CN105090378A (en) | 2015-08-19 | 2015-08-19 | Harmonic speed reduction method and device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510511718.1A CN105090378A (en) | 2015-08-19 | 2015-08-19 | Harmonic speed reduction method and device |
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| CN105090378A true CN105090378A (en) | 2015-11-25 |
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| CN201510511718.1A Pending CN105090378A (en) | 2015-08-19 | 2015-08-19 | Harmonic speed reduction method and device |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2221123Y (en) * | 1994-06-05 | 1996-02-28 | 刘向东 | Dual-ring speed reducer |
| CN2674193Y (en) * | 2003-12-16 | 2005-01-26 | 张远明 | Decelerator |
| CN201326695Y (en) * | 2008-10-08 | 2009-10-14 | 黄溧震 | Single-crank translation fully-balanced reducer |
| CN203743363U (en) * | 2013-11-28 | 2014-07-30 | 雷良榆 | Small tooth difference chain transmission device capable of harmonic movement |
| CN104110467A (en) * | 2014-06-15 | 2014-10-22 | 吴小杰 | Water-cooling dynamic-balance small-tooth difference reduction gearbox of plastic extruder |
| CN104196986A (en) * | 2014-07-15 | 2014-12-10 | 江苏泰来减速机有限公司 | Few tooth difference speed reducing device of air-cooled plastic extruder |
| CN204985554U (en) * | 2015-08-19 | 2016-01-20 | 钱达 | Harmonic speed reducer device |
-
2015
- 2015-08-19 CN CN201510511718.1A patent/CN105090378A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2221123Y (en) * | 1994-06-05 | 1996-02-28 | 刘向东 | Dual-ring speed reducer |
| CN2674193Y (en) * | 2003-12-16 | 2005-01-26 | 张远明 | Decelerator |
| CN201326695Y (en) * | 2008-10-08 | 2009-10-14 | 黄溧震 | Single-crank translation fully-balanced reducer |
| CN203743363U (en) * | 2013-11-28 | 2014-07-30 | 雷良榆 | Small tooth difference chain transmission device capable of harmonic movement |
| CN104110467A (en) * | 2014-06-15 | 2014-10-22 | 吴小杰 | Water-cooling dynamic-balance small-tooth difference reduction gearbox of plastic extruder |
| CN104196986A (en) * | 2014-07-15 | 2014-12-10 | 江苏泰来减速机有限公司 | Few tooth difference speed reducing device of air-cooled plastic extruder |
| CN204985554U (en) * | 2015-08-19 | 2016-01-20 | 钱达 | Harmonic speed reducer device |
Non-Patent Citations (1)
| Title |
|---|
| 成大先: "《机械设计手册 第3卷 第5版》", 30 April 2008, 化学工业出版社 * |
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