CN105089452B - A kind of convex-concave door panel structure and its production technology - Google Patents
A kind of convex-concave door panel structure and its production technology Download PDFInfo
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- CN105089452B CN105089452B CN201510406997.5A CN201510406997A CN105089452B CN 105089452 B CN105089452 B CN 105089452B CN 201510406997 A CN201510406997 A CN 201510406997A CN 105089452 B CN105089452 B CN 105089452B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000005516 engineering process Methods 0.000 title claims abstract description 13
- 239000007787 solid Substances 0.000 claims abstract description 5
- 238000003801 milling Methods 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 9
- 239000003973 paint Substances 0.000 claims description 6
- 239000003292 glue Substances 0.000 claims description 5
- 230000013011 mating Effects 0.000 claims description 4
- 230000037452 priming Effects 0.000 claims description 3
- 238000005553 drilling Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 6
- 239000002184 metal Substances 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229960000583 acetic acid Drugs 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 230000001815 facial effect Effects 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000003678 scratch resistant effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Abstract
The present invention relates to a kind of convex-concave door panel structure and its production technology, in order to solve existing solid door board production technology inefficiency, small lot mixes line production can not be put into practice, the problems such as invalid process wastes serious, including two parallel perpendicular stiles, horizontal stile between Liang Tiaoshu stiles, and be arranged on by erecting the door panel group in the middle sash that stile and horizontal stile are constituted, it is characterized in that door panel group includes door panel, positioned at the lines frame of door panel surrounding, lines frame thickness center position is provided with the guide plate coordinated with Shu Tinghuoheng stiles, lines frame and perpendicular stile, horizontal stile is coordinated by tongue-and-groove substructure.Similar members can carry out mixes line production on same production streamline, improve utilization rate of equipment and installations and line balancing ability；Reduce unnecessary carrying, stacking, it is to avoid component collides with the loss caused；Basic component can application in advance, without nail spelling, without repairing, it is efficient and of fine quality.
Description
Technical field
Gate technique field is used the present invention relates to life, especially a kind of convex-concave door panel structure and its production technology.
Background technology
Door is the product that uses everyday in people's life, and purposes, structure and processing method technique of door etc. are also a variety of
It is various.If patent publication No. is CN103522382A, the preparation method of a kind of environmentally-friendly, energy-saving and fireproofing anti-theft door plate carried, by reality
Fire-proof and theft-proof door-plate is made in veneer, and fire retardant treated, dry, gluing, splicing, repairing, standing health, fixed thick sanding make layer
Groove milling adds steel plate in fireproof multi-layer board, fireproof multi-layer board, and patch high-strength scratch-resistant facing is processed.And for example patent announcement number
For a kind of CN203584209U antitheft door, external door is used as by multilayer door body and the door lock being located in door body and carries out antitheft set
Meter.For another example patent announcement number is CN203066789U, and a kind of indoor and outdoor anti-theft door plate is made of metal, such as galvanized sheet or cold rolling
The door-plate body that plate makes, door-plate body stamps out convex-concave surface.It is also double for one kind that CN2271189Y is related to just like patent announcement number
Layer special-efficiency anti-theft door, is also that the doorframe inframe that is made in metal outdoors fixes the outer antitheft door that one block of metal is made along activity
In plate, the door for the doorframe inframe being made in metal the interior anti-theft door plate that one block of metal is made is fixed along activity.
And bump type combines solid door-plate because being received by the market greatly the features such as having thick and heavy, attractive in appearance, modelled after an antique, traditional door-plate system
Mainly there is two ways：One is, by the core position hollow out of lamination composite gate, to be put into convex-concave core plate, two-sided hanging wire bar；Two are
Tenon structure door, door upper member is processed respectively, is glued spelling, is put into convex-concave core plate, two-sided hanging wire bar.These production efficiencies
It is low, a production line balance can not be realized, is particularly not suitable for the mixes line production of small lot multi items, also carries, stack
It is many Deng non-productive work, and application is difficult, quality is difficult to ensure that.
The content of the invention
The invention aims to solve existing solid door board production technology inefficiency, it is impossible to put into practice small lot
Mixes line production, there is provided a kind of convex-concave door panel structure of reasonable in design and its production work for the problems such as invalid process wastes serious
Skill, the versatility of production line is realized by standard element or modularized design, to improve operating efficiency and product quality.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals：A kind of convex-concave door-plate knot
Structure, including two parallel perpendicular stiles, the horizontal stiles between Liang Tiaoshu stiles, and be arranged on by erecting the centre that stile and horizontal stile are constituted
Door panel group in sash, it is characterized in that described door panel group includes door panel, positioned at the lines frame of door panel surrounding, lines
Frame thickness center position is provided with the guide plate coordinated with Shu Tinghuoheng stiles, and lines frame passes through tongue-and-groove substructure with perpendicular stile, horizontal stile
Coordinate.
The technical program is divided into whole door product the door panel group three parts of perpendicular stile, horizontal stile and middle part, each
Partial each component can be transferred through pipelining completion；And similar products such as evagination lines door, interior outer wall concave line door etc. are even
Socket part position carries out medelling design, also can be in same production line（Including equipment）Upper carry out mixes line production；Due to from structure
Part is strong to high frequency composite general, so greatly reducing logistics process in the factory of conventionally manufactured mode；Based on groove, tenon, pin
The design of component, realizes seamless application, without nail spelling, the effect without repairing.Except door panel group, each component of this programme can enter
Row factory makes, field erected technical process, reduces packaging volume, is adapted to logistics transportation.
If preferably, described perpendicular stile is provided with Heavenly Stems and Earthly Branches pole with horizontal stile's connecting portion.Pole is located at perpendicular stile and horizontal stile connects
The corner connect, pole is vertical with two stiles, is conducive in pipelining, utilizes forming machine linear motion combined pressure shaping.
Preferably, described perpendicular stile, horizontal stile and door panel, which assemble the facial position of conjunction, is respectively equipped with major trough and main tenon, major trough and
Main tenon is respectively provided on two sides with auxiliary groove and auxiliary tenon.Major trough, auxiliary groove are adapted to evagination, the door combination of indent linear.Further, it is our
The main tenon of major trough of case design, the auxiliary tenon of auxiliary groove play increase structural strength, unified stile to the stile or other components of mutual cooperation
The effect of material, enhancing interchangeability.
Preferably, the auxiliary groove depth of described major trough both sides is that the deep side in side is shallow, and the auxiliary tenon length that auxiliary groove coordinates
It is short for the long side in side.List using auxiliary groove and auxiliary tenon is matched somebody with somebody, i.e., deep mixed, obtains a kind of shape of thickness direction eccentric assembling
Formula, while can also obtain the process form that a kind of positive and negative of the shop front is not obscured.
Preferably, guide plate is provided with alignment pin towards door panel one end in described lines frame.This programme will obtain one kind
Pipelined combination be molded door panel group effect, ensure each component strength while, it is necessary to consider equipment versatility and can
Row, so equipment is based on a kind of linear running assembling mode, alignment pin is in plane in lines frame, guide plate, door panel
The part that is located by connecting of direction positive pressure forming.
A kind of production technology of convex-concave door panel structure, its feature includes herein below：
（One）Perpendicular stile, horizontal stile are fixed through fixed length, hole machined, applying glue, pole, and spelling is standby；Note：Pole fixation can be perpendicular
Any one party is fixed in stile, horizontal stile.
（Two）Door panel group：First carried out with the lines frame of two panels half milling type, fixed length, milling tenon, be glued it is standby；Guide plate：Fixed width,
Cut it is long, in deckle board plane drill after wear alignment pin；Door panel：Length and width are taken to determine area；The guide plate with alignment pin and
Door panel, which is placed in the middle of lines frame, carries out high frequency composite curing.
（Three）In assembly line, centered on door panel group, Liang Tiaoshu stiles, Liang Tiaoheng stiles along door panel group leader,
Cross direction imposes malleation combination.
Preferably, when the lines frame in described door panel group spells angle connection using 45 degree of angles, carrying out 45 ° of tenon millings
System.The design of the tenon makes door panel group structure after high frequency group frame stronger, and increases line guide side, is conducive to assembling,
It can also realize that electronic curing streamline is acted on simultaneously, reach efficient purpose.
Preferably, described perpendicular stile, horizontal stile, door panel group carry out priming paint or finish paint processing before the combination.
Preferably, described high frequency composite curing technical parameter is：Frequency：6~7MHz；Pressure：0.6~1.0MP；When
Between：10~14 seconds.
The invention has effective effect that：Each component can realize pipelining, and production efficiency is high；Similar members can
Mixes line production is carried out on same production streamline, utilization rate of equipment and installations and line balancing ability is substantially increased；Reducing need not
The carrying wanted, stacking, had both reduced waste, turn avoid component and collided with the loss caused；The application of basic component, without nail group
Spell, without repairing, it is efficient and of fine quality.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the present invention.
Fig. 2 is status architecture schematic diagram after a kind of shaping of the invention.
Fig. 3 is Fig. 2 of the present invention A-A to cross section structure diagram.
Fig. 4 is a kind of evagination lines mount structure schematic diagram of the present invention.
Fig. 5 is a kind of door panel composing type status architecture schematic diagram of the present invention.
Fig. 6 is a kind of interior outer wall concave line mount structure schematic diagram of the present invention.
Fig. 7 is a kind of door panel group configuration schematic diagram of the present invention.
Fig. 8 is a kind of stile fit structure schematic diagram of the present invention.
In figure：1. perpendicular stile, 101. auxiliary grooves, 2. horizontal stiles, 201. auxiliary tenons, 3. poles, 4. door panel groups, 41. lines
Frame, 42. guide plates, 43. alignment pins, 44. door panels, outer wall concave line frame, 45. tenons in 411..
Embodiment
Below by embodiment, and with reference to accompanying drawing, technical scheme is described in further detail.
Referring to Fig. 1, Fig. 2, a kind of convex-concave door panel structure of the present embodiment, agent structure is：Two parallel perpendicular stiles 1, two
Horizontal stile 2 between perpendicular stile two ends constitutes an interior empty frames body, is arranged on by erecting in the centre that stile and horizontal stile are constituted in empty frames lattice
Door panel group 4.
The horizontal two ends of stile 2 are flushed, and perpendicular stile 1 often locates mating surface position with horizontal stile 2 and is equipped with two poles 3.
Perpendicular stile 1 and the middle part of the whole strip mating surface of door panel group 4 are provided with major trough, are respectively provided on two sides with major trough auxiliary
Groove 101；Horizontal stile 2 and the middle part of the whole strip mating surface of door panel group 4 are respectively equipped with main tenon, are respectively provided on two sides with main tenon
With auxiliary tenon 201, referring to shown in Fig. 3, Fig. 8.
A kind of embodiment of auxiliary groove 101 of major trough both sides is：The depth of auxiliary groove 101 is that the deep side in side is shallow, and auxiliary groove 101 is matched somebody with somebody
The length of auxiliary tenon 201 closed is short for the long side in side.
Door panel group 4 is constituted by door panel 44 and positioned at the lines frame 41 of the surrounding of door panel 44, referring to Fig. 4, Fig. 5.Make
Preceding lines frame 41 is loaded onto to suppress after the guide plate 42 coordinated with Shu Tinghuoheng stiles in the middle of two and half lines frame thickness and formed, lines
Frame 41 with perpendicular stile 1, horizontal stile 2 by being coordinated by tongue-and-groove substructure, wherein the propylaeum core on the guide plate 42 of lines frame 41
The uniform cloth alignment pin 43 in the one end of plate 44.
Fig. 6 is a kind of interior structural representation of outer wall concave line frame 411, it can be seen that between interior outer wall concave line frame 411 and perpendicular stile 1
Coordinated by the frame mode of major trough and auxiliary groove 101 and main tenon and auxiliary tenon 201.
It is specifically intended that：Lines frame 41 in core plate group 4 spells angle connection using 45 degree of angles, as shown in fig. 7, in munnion two
Hole slot is processed in the inclined plane of end, 45 ° of tenons 45 are processed in the inclined plane of horizontal frame two ends.
A kind of production technology of convex-concave door panel structure, its feature includes herein below：
First, structure identical erects stile 1, the Processing to length of horizontal stile 2, and two ends hole machined is glued, the pole 3 of plastics or nylon
It is fixed in hole, spelling is standby.
2nd, the making of door panel group 4：
1. first carried out with the lines frame 41 of two panels half milling type, fixed length, milling mortise, dress tenon, be glued it is standby.
2. guide plate 42：Fixed width, cut long, bored in deckle board plane and the alignment pins 43 of respective numbers is worn after round.
3. door panel 44：Length and width are taken to determine area.
4. the guide plate 42 and door panel 44 with alignment pin 43 are placed in the middle of lines frame 41 and carry out high frequency composite solid
Change.High frequency composite curing parameter is as follows：Nominal frequency 6.78MHz, pressure 0.8MP, time：12 seconds, glue was used：Poly-vinegar acid
Vinyl acetate, Tai Er 6312.
3rd, in assembly line, centered on door panel group 4, Liang Tiaoshu stiles 1, Liang Tiaoheng stiles 2 along door panel group 4
Length and width direction impose malleation and be combined.
Note：The angle of door panel group 4 is connected with two kinds of embodiments, and one is that horizontal frame two ends are horizontal frontal plane, directly with munnion two
Hold side connection；Another is face connection of inclining, and lines frame 41 spells angle connection using 45 degree of inclined-planes, now utilizes 45 degree of tenon milling machines
Carry out the milling of 45 ° of tenons 45.
In addition, this programme is when processed, perpendicular stile 1, horizontal stile 2, door panel group 4 can carry out priming paint or finish paint before the combination
Processing.
Structure is equally applicable to wallboard, cabinet door product in the present invention.
Above-described embodiment is the description of the invention, is not limitation of the invention, any simple transformation to the present invention
Structure afterwards, technique belong to protection scope of the present invention.
Claims (7)
1. a kind of convex-concave door panel structure, including two parallel perpendicular stiles（1）, horizontal stile between Liang Tiaoshu stiles（2）, Yi Jishe
Put by erecting the door panel group in the middle sash that stile and horizontal stile are constituted（4）, it is characterized in that described door panel group includes door core
Plate（44）, positioned at the lines frame of door panel surrounding（41）, lines frame thickness center position is provided with and leading that Shu Tinghuoheng stiles coordinate
To plate（42）, guide plate is provided with alignment pin towards door panel one end in lines frame（43）；Lines frame and perpendicular stile, horizontal stile are embedding by tongue-and-groove
Inlay respective outer side edges；If perpendicular stile is provided with Heavenly Stems and Earthly Branches pole with horizontal stile's connecting portion（3）；The convex-concave door panel structure passes through following production work
Skill is realized：
（One）Perpendicular stile, horizontal stile are fixed through fixed length, hole machined, applying glue, pole, and spelling is standby；
（Two）Door panel group：First carried out with the lines frame of two panels half milling type, fixed length, milling tenon, be glued it is standby；Guide plate：Fixed width, cut
Grow, wear alignment pin after drilling in deckle board plane；Door panel：Length and width are taken to determine area；Guide plate and door with alignment pin
Core plate, which is placed in the middle of lines frame, carries out high frequency composite curing；
（Three）In assembly line, centered on door panel group, Liang Tiaoshu stiles, Liang Tiaoheng stiles along door panel group length and width side
Combined to malleation is imposed.
2. convex-concave door panel structure according to claim 1, it is characterised in that described perpendicular stile（1）, horizontal stile（2）With door panel
Group（4）Mating surface position is respectively equipped with major trough and main tenon, and major trough and main tenon are respectively provided on two sides with auxiliary groove（101）With auxiliary tenon（201）.
3. convex-concave door panel structure according to claim 2, it is characterised in that the auxiliary groove depth of described major trough both sides is one
Side depth side is shallow, and the auxiliary tenon length that auxiliary groove coordinates is short for the long side in side.
4. a kind of production technology of convex-concave door panel structure as described in claims 1 to 3 any one, its feature is included in following
Hold：
（One）Perpendicular stile（1）, horizontal stile（2）Through fixed length, hole machined, applying glue, pole（3）Fixed, spelling is standby；
（Two）Door panel group（4）：First with the lines frame of two panels half（41）Progress milling type, fixed length, milling tenon, applying glue are standby；Guide plate
（42）：Fixed width, cut it is long, in deckle board plane drill after wear alignment pin（43）；Door panel（44）：Length and width are taken to determine area；Band
The guide plate and door panel for having alignment pin, which are placed in the middle of lines frame, carries out high frequency composite curing；
（Three）In assembly line, with door panel group（4）Centered on, Liang Tiaoshu stiles（1）, Liang Tiaoheng stiles（2）Along door panel
Group leader, cross direction impose malleation combination.
5. the production technology of convex-concave door panel structure according to claim 4, it is characterised in that described door panel group（4）In
Lines frame（41）When spelling angle connection using 45 degree of angles, 45 ° of tenons are carried out（45）Milling.
6. the production technology of the convex-concave door panel structure according to claim 4 or 5, it is characterised in that described perpendicular stile（1）, it is horizontal
Stile（2）, door panel group（4）Priming paint or finish paint processing are carried out before the combination.
7. the production technology of the convex-concave door panel structure according to claim 4 or 5, it is characterised in that described high frequency composite solid
Changing technical parameter is：Frequency：6~7MHz；Pressure：0.6~1.0MP；Time：10~14 seconds.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406997.5A CN105089452B (en) | 2015-07-13 | 2015-07-13 | A kind of convex-concave door panel structure and its production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510406997.5A CN105089452B (en) | 2015-07-13 | 2015-07-13 | A kind of convex-concave door panel structure and its production technology |
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| Publication Number | Publication Date |
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| CN105089452A CN105089452A (en) | 2015-11-25 |
| CN105089452B true CN105089452B (en) | 2017-07-11 |
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| CN201510406997.5A Active CN105089452B (en) | 2015-07-13 | 2015-07-13 | A kind of convex-concave door panel structure and its production technology |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106703623A (en) * | 2016-12-26 | 2017-05-24 | 苏州铨智动机械科技有限公司 | Novel door structure and processing assembling method thereof |
| CN107243974A (en) * | 2017-07-07 | 2017-10-13 | 成都天天木业有限公司 | A kind of processing technology of modularization timber |
| CN110043166A (en) * | 2019-05-17 | 2019-07-23 | 上海烨恒木业机械有限公司 | A kind of timber connection framework and timber |
| CN113427592A (en) * | 2021-06-29 | 2021-09-24 | 浙江基恒康门业有限公司 | Manufacturing process of anti-corrosion, fireproof and anti-radiation solid wood composite door |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU536618B2 (en) * | 1979-07-26 | 1984-05-17 | J. T. Kern (Design Products) Ltd. | A panel assembly |
| CN202055697U (en) * | 2011-03-30 | 2011-11-30 | 庞军 | Solid wood mortise-and-tenon connecting structure |
| CN203669646U (en) * | 2013-04-08 | 2014-06-25 | 内蒙古美润门业有限责任公司 | Detachable wooden door and structure thereof |
| CN203584217U (en) * | 2013-10-18 | 2014-05-07 | 上海琴艺木业有限公司 | All-solid-wood composite door |
| CN203808779U (en) * | 2014-05-04 | 2014-09-03 | 史先锋 | Impacted combined type wooden door leaf |
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Address after: 314100, No. 88 Changjiang Road, Huimin street, Jiashan County, Jiaxing, Zhejiang Applicant after: Mengtian wooden Group Co. Ltd. Address before: 314100 Changjiang Road, Jiashan, Zhejiang, China, No. 88, No. Applicant before: Zhejiang Huayue Wooden Co., Ltd. |
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Denomination of invention: Convex-concave door panel structure and manufacturing technology thereof Effective date of registration: 20171010 Granted publication date: 20170711 Pledgee: China Co truction Bank Corp Jiashan branch Pledgor: Mengtian wooden Group Co. Ltd. Registration number: 2017330000120 |
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Date of cancellation: 20181031 Granted publication date: 20170711 Pledgee: China Co truction Bank Corp Jiashan branch Pledgor: Mengtian wooden Group Co. Ltd. Registration number: 2017330000120 |
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Address after: 314100 No. 88 Changjiang Road, Huimin Street, Jiashan County, Jiaxing City, Zhejiang Province Patentee after: Mengtian Home Group Co., Ltd. Address before: 314100 No. 88 Changjiang Road, Huimin Street, Jiashan County, Jiaxing City, Zhejiang Province Patentee before: Mengtian wooden Group Co. Ltd. |
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