CN105088542B - A kind of high elongation rate polydactyl acid SMS composite nonwoven materials and preparation method - Google Patents

A kind of high elongation rate polydactyl acid SMS composite nonwoven materials and preparation method Download PDF

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CN105088542B
CN105088542B CN201410195963.1A CN201410195963A CN105088542B CN 105088542 B CN105088542 B CN 105088542B CN 201410195963 A CN201410195963 A CN 201410195963A CN 105088542 B CN105088542 B CN 105088542B
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woven material
melt
spinning
composite nonwoven
nonwoven materials
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CN105088542A (en
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顾云翔
吉新建
梁桂芳
李素英
张瑜
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ZHANGJIAGANG JUNMA NONWOVEN FABRIC CO Ltd
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ZHANGJIAGANG JUNMA NONWOVEN FABRIC CO Ltd
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Abstract

The present invention relates to a kind of high elongation rate PLA SMS composite nonwoven materials and preparation method thereof, the material is made up of three-decker, and its upper and lower is polydactyl acid viscose non-woven material, and intermediate layer is polydactyl acid melt-blown non-woven material;The non-woven material surface density is 20 100g/m2Longitudinal direction strength is 40 150N/5cm, and longitudinal elongation at break rate is 60 130%, and laterally strength is 30 140N/5cm, transverse breakage elongation is 50 120%, and preparation, spun-bond process spinning, meltblown spinning and the SMS of preparation method including raw material are compound and the step such as reinforce.Non-woven material of the present invention is modified by polyamide elastomer to PLA, overcomes the big shortcoming of PLA fragility;The non-woven material surface density 20 100g/m2, longitudinal direction 40 150N/5cm of strength, longitudinal elongation at break rate 60 130%, 30 140N/5cm of horizontal strength, transverse breakage elongation 50 120%;The non-woven material has excellent mechanical property and biodegradability, can adapt to the requirement of medical and health and packaging material, can be widely used for the products such as diaper, sanitary napkin, operation dress, drape.

Description

A kind of high elongation rate polydactyl acid SMS composite nonwoven materials and preparation method
Technical field
The invention belongs to non-woven material field, be related to a kind of high elongation rate PLA SMS composite nonwoven materials and its Preparation method.
Background technology
The appearance and its fast-developing life for significantly improving the mankind of 20 century synthesis high polymer material, synthesize high score Sub- material is listed as four big pillars of Material Field with steel, timber and cement.But synthesis high polymer material is huge Production and consumption also generates two key subjects:Limited petroleum resources are by environment caused by a large amount of consumption and waste polymer Pollution.These problems have caused the great attention in the whole world.21 century, many countries follow the resource for building sustainable development Ring-like society is as one of state basic policy, and the environment-friendly biodegradated polymer materal of Devoting Major Efforts To Developing is worldwide flourishing emerging Rise.
In numerous biodegradated polymer materals developed, PLA (PLA) is described as most potential One of kind.Being primarily due to PLA has fully biodegradable and using renewable resource as the plant origin of raw material, and It is a kind of material of maintenance nature " carbon cycle balance ".So, PLA development and application can reduce polymeric scrap material pair The white pollution of environment, saves petroleum resources, suppresses due to global greenhouse effect caused by the net discharge capacity increase of carbon dioxide Aggravation.
The distinctive biodegradabilities of PLA cause its medical and health and packaging material field application prospect extremely Extensively.And SMS composite nonwoven materials have stable preparation process, intensity height, adaptability good and the low advantage of cost, as doctor Treat one of important composition material of hygienic material and packaging material.
At present, the correlative study work of PLA SMS composite nonwoven materials is also less, is concentrated mainly on experimental research Stage, also have from large-scale production with a certain distance from, this is more crisp mainly due to PLA material performance, and elongation at break is low, general small In 5%.Therefore, even if SMS composite nonwoven materials are made, its elongation at break is again smaller than 15%, it is difficult to meet some medical treatment The requirement of hygienic material and packaging material to toughness and elongation.Chinese patent ZL201010163359.2 discloses a kind of high-fall Polylactic acid fiber SMS compound non-woven and its manufacture method, the Materials Fracture elongation manufactured by this method are maximum only up to To 12%, it is impossible to realize high elongation rate, high tenacity.
The content of the invention
The purpose of the present invention is to overcome the defect of prior art there is provided a kind of high elongation rate, the polydactyl acid of high tenacity SMS composite nonwoven materials.
Realizing the technical scheme of the object of the invention is:A kind of high elongation rate polydactyl acid SMS composite nonwoven materials, should Material is made up of three-decker, and its upper and lower is polydactyl acid viscose non-woven material, and intermediate layer is polydactyl acid Melt-blown non-woven material;The non-woven material surface density is 20-100g/m2, longitudinal direction strength is 40-150N/5cm, longitudinal fracture Elongation is 60-130%, and laterally strength is 30-140N/5cm, and transverse breakage elongation is 50-120%.
Above-mentioned technical proposal, the PLA SMS composite nonwoven materials by polydactyl acid viscose non-woven material and Polydactyl acid viscose non-woven material is composited;The polydactyl acid viscose non-woven material fibre fineness is in 0.1- 1mm, surface density is in 8-40g/m2;Described polydactyl acid melt-blown non-woven material fibre fineness is in 2-10 μm, surface density 4- 20g/m2
A kind of manufacture method of high elongation rate polydactyl acid SMS composite nonwoven materials, comprises the following steps:
A. by spunbond and be meltblown special polylactic acid slice and dried 12 hours at 100 DEG C respectively, by polyamide elastomer with The PLA master batch of drying adds screw extruder melting extrusion at a temperature of 160-180 DEG C, and cooling granulation obtains spunbond and molten Dedicated modified polylactic acid slice is sprayed, wherein polyamide elastomer is 5-30 parts, and PLA is 70-95 parts;
B. spun-bond process spinning:It will enter in the dedicated modified polylactic acid slice feeding screw extruder of the spunbond obtained in step A Row melt spinning, 150-200 DEG C of spinning temperature, melt sprays from spinneret, cooled down through high velocity air through screw rod to filament spinning component Drawing-off, finally by sub-wire lapping, obtains viscose non-woven material, spinning speed 200-1500m/min;
C. meltblown spinning:It will enter in the dedicated modified polylactic acid slice feeding screw extruder of the melt-blown obtained in step A Row melt-spraying spinning, spinning temperature is 150-220 DEG C, and melt sprays, through velocity heated gas through screw rod to filament spinning component from spinneret Drawing-off, is made melt-blown micro fibre, and forms melt-blown non-woven material, spinning speed 200-1500m/min on the reception device;
D.SMS is compound and reinforces:Step C spinning meltblown layers are carried out on the viscose non-woven material that step B is obtained, then Step B spinning process is carried out again, SMS composite nonwoven materials are prepared, and finally resulting composite nonwoven material is carried out Hot rolling is reinforced.
Above-mentioned technical proposal, melt index of the special polylactic acid slice of spunbond at 210 DEG C is 20-35g/10min, Fusing point is 160-180 DEG C.
Above-mentioned technical proposal, melt index of the special polylactic acid slice of melt-blown at 210 DEG C is 70-85g/10min, Fusing point is 160-170 DEG C.
Above-mentioned technical proposal, the polyamide elastomer is the copolymer that polyamide is constituted with PolyTHF.
Above-mentioned technical proposal, the weight average molecular weight that the copolymer contains polyamide portion is 530, and content is 22%;Altogether The weight average molecular weight that polymers contains PolyTHF part is 2000, and content is 78%.
After adopting the above technical scheme, the present invention has following positive effect:Non-woven material of the present invention passes through polyamides Amine elastomer is modified to PLA, overcomes the big shortcoming of PLA fragility;Non-woven material surface density 20-100g/m2, longitudinal direction strength 40-150N/5cm, longitudinal elongation at break rate 60-130%, horizontal strength 30-140N/5cm, transverse breakage elongation 50- 120%;The non-woven material has excellent mechanical property and biodegradability, can adapt to medical and health and packaging The requirement of material, can be widely used for the products such as diaper, sanitary napkin, operation dress, drape.
Brief description of the drawings
In order that present disclosure is easier to be clearly understood, it is right below according to specific embodiment and with reference to accompanying drawing The present invention is described in further detail, wherein
Fig. 1 is high elongation rate PLA SMS composite nonwoven material preparation technology flows.
Embodiment
In order to deepen the understanding of the present invention, below in conjunction with embodiment, the invention will be further described, the embodiment It is only used for explaining the present invention, is not intended to limit the scope of the present invention..
The present invention illustrates a kind of high elongation rate polydactyl acid SMS composite nonwoven materials and preparation method thereof, specifically Preparation technology flow with reference to embodiment to the present invention as shown in figure 1, be explained in detail.
Embodiment one:
It is 35g/10min (210 DEG C) by melt index, the spunbond polylactic acid slice and melt index of 160 DEG C of fusing point are 85g/10min (210 DEG C), 160 DEG C of special polylactic acid slices of melt-blown of fusing point are dried 12 hours at 100 DEG C respectively, by polyamide Elastomer and the PLA master batch of drying add screw extruder melting extrusion at a temperature of 170 DEG C, and cooling granulation obtains spunbond With the dedicated modified polylactic acid slice of melt-blown, wherein polyamide elastomer is 10 parts, and PLA is 90 parts.The dedicated modified poly- breast of spunbond Sour 180 DEG C of slice spinning temperature, spinning speed 1000m/min;Dedicated modified polylactic acid slice spinning temperature is meltblown for 190 DEG C, Spinning speed 1000m/min, prepares SMS composite nonwoven materials, finally carries out hot rolling to resulting composite nonwoven material Reinforce.Obtained SMS composite nonwoven materials, non-woven material surface density 40g/m2, longitudinal strength 112N/5cm, longitudinal fracture Elongation 93%, horizontal strength 104N/5cm, transverse breakage elongation 76%.
Embodiment two:
It is 30g/10min (210 DEG C) by melt index, the spunbond polylactic acid slice and melt index of 170 DEG C of fusing point are 80g/10min (210 DEG C), 170 DEG C of special polylactic acid slices of melt-blown of fusing point are dried 12 hours at 100 DEG C respectively, by polyamide Elastomer and the PLA master batch of drying add screw extruder melting extrusion at a temperature of 180 DEG C, and cooling granulation obtains spunbond With the dedicated modified polylactic acid slice of melt-blown, wherein polyamide elastomer is 20 parts, and PLA is 80 parts.The dedicated modified poly- breast of spunbond Sour 190 DEG C of slice spinning temperature, spinning speed 1100m/min;Dedicated modified polylactic acid slice spinning temperature is meltblown for 200 DEG C, Spinning speed 1100m/min, prepares SMS composite nonwoven materials, finally carries out hot rolling to resulting composite nonwoven material Reinforce.Obtained SMS composite nonwoven materials, non-woven material surface density 50g/m2, longitudinal strength 126N/5cm, longitudinal fracture Elongation 86%, horizontal strength 113N/5cm, transverse breakage elongation 77%.
Embodiment three:
It is 25g/10min (210 DEG C) by melt index, the spunbond polylactic acid slice and melt index of 180 DEG C of fusing point are 75g/10min (210 DEG C), 180 DEG C of special polylactic acid slices of melt-blown of fusing point are dried 12 hours at 100 DEG C respectively, by polyamide Elastomer and the PLA master batch of drying add screw extruder melting extrusion at a temperature of 185 DEG C, and cooling granulation obtains spunbond With the dedicated modified polylactic acid slice of melt-blown, wherein polyamide elastomer is 25 parts, and PLA is 75 parts.The dedicated modified poly- breast of spunbond Sour 195 DEG C of slice spinning temperature, spinning speed 1200m/min;Dedicated modified polylactic acid slice spinning temperature is meltblown for 205 DEG C, Spinning speed 1200m/min, prepares SMS composite nonwoven materials, finally carries out hot rolling to resulting composite nonwoven material Reinforce.Obtained SMS composite nonwoven materials, non-woven material surface density 55g/m2, longitudinal strength 132N/5cm, longitudinal fracture Elongation 79%, horizontal strength 124N/5cm, transverse breakage elongation 71%.
Melt index of the special polylactic acid slice of above example spunbond at 210 DEG C is 20-35g/10min, and fusing point is 160-180 DEG C, it is 70-85g/10min to be meltblown melt index of the special polylactic acid slice at 210 DEG C, and fusing point is 160-170 ℃.The weight containing polyamide portion is equal in the copolymer that polyamide elastomer constitutes for polyamide with PolyTHF, copolymer Molecular weight is 530, and content is 22%;The weight average molecular weight that copolymer contains PolyTHF part is 2000, and content is 78%.
Particular embodiments described above, has been carried out further in detail to the purpose of the present invention, technical scheme and beneficial effect Describe in detail it is bright, should be understood that the foregoing is only the present invention specific embodiment, be not intended to limit the invention, it is all Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements done etc., should be included in the guarantor of the present invention Within the scope of shield.

Claims (4)

1. a kind of high elongation rate polydactyl acid SMS composite nonwoven materials, it is characterised in that:The material is by three-decker group Into its upper and lower is polydactyl acid viscose non-woven material, and intermediate layer is polydactyl acid melt-blown non-woven material;Should Non-woven material surface density is 20-100g/m2, longitudinal direction strength is 40-150N/5cm, and longitudinal elongation at break rate is 60-130%, Laterally strength is 30-140N/5cm, and transverse breakage elongation is 50-120%;
The manufacture method of described high elongation rate polydactyl acid SMS composite nonwoven materials, comprises the following steps:
A. spunbond and the special polylactic acid slice of melt-blown are dried 12 hours at 100 DEG C respectively, by polyamide elastomer and drying PLA master batch add screw extruder melting extrusion at a temperature of 160-180 DEG C, cooling granulation, obtains spunbond and melt-blown is special Cut into slices with polydactyl acid, wherein polyamide elastomer is 5-30 parts, PLA is 70-95 parts;
B. spun-bond process spinning:It will be melted in the dedicated modified polylactic acid slice feeding screw extruder of the spunbond obtained in step A Melt spinning, 150-200 DEG C of spinning temperature, melt sprays through screw rod to filament spinning component from spinneret, is led through high velocity air cooling Stretch, finally by sub-wire lapping, obtain viscose non-woven material, spinning speed 200-1500m/min;
C. meltblown spinning:It will be melted in the dedicated modified polylactic acid slice feeding screw extruder of the melt-blown obtained in step A Spinning is sprayed, spinning temperature is 150-220 DEG C, and melt sprays from spinneret, led through velocity heated gas through screw rod to filament spinning component Stretch, melt-blown micro fibre is made, and form melt-blown non-woven material, spinning speed 200-1500m/min on the reception device;
D.SMS is compound and reinforces:Step C spinning meltblown layers are carried out on the viscose non-woven material that step B is obtained, are then entered again Row step B spinning process, prepares SMS composite nonwoven materials, finally carries out hot rolling to resulting composite nonwoven material Reinforce;
The polyamide elastomer is the copolymer that polyamide is constituted with PolyTHF, and the copolymer contains polyamide portion Weight average molecular weight be 530, content is 22%;The weight average molecular weight that copolymer contains PolyTHF part is 2000, content For 78%.
2. high elongation rate according to claim 1 is modified lactic acid SMS composite nonwoven materials, it is characterised in that:It is described poly- Lactic acid SMS composite nonwoven materials are combined by polydactyl acid viscose non-woven material and polydactyl acid melt-blown non-woven material Form;The polydactyl acid viscose non-woven material fibre fineness is in 0.1-1mm, and surface density is in 8-40g/m2;Described changes Property PLA melt-blown non-woven material fibre fineness is at 2-10 μm, surface density 4-20g/m2
3. high elongation rate polydactyl acid SMS composite nonwoven materials according to claim 1, it is characterised in that:It is described Melt index of the special polylactic acid slice of spunbond at 210 DEG C is 20-35g/10min, and fusing point is 160-180 DEG C.
4. high elongation rate polydactyl acid SMS composite nonwoven materials according to claim 1, it is characterised in that:It is described Melt index of the special polylactic acid slice at 210 DEG C is meltblown for 70-85g/10min, fusing point is 160-170 DEG C.
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CN105584171A (en) * 2014-10-24 2016-05-18 张家港骏马无纺布有限公司 High-strength polylactic acid SMS composite non-woven material and preparation method thereof
CN107761254B (en) * 2017-10-27 2020-07-07 山东恒鹏卫生用品有限公司 Elastic non-woven fabric and preparation method and application thereof
CN107988715A (en) * 2018-01-05 2018-05-04 山东恒鹏卫生用品有限公司 A kind of SMS types elastic non-woven cloth
CN108149388A (en) * 2018-02-26 2018-06-12 深圳中纺滤材科技有限公司 A kind of two-component acoustical cotton and preparation method thereof
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CN101367987A (en) * 2008-09-24 2009-02-18 东华大学 Elastic body toughening polylactic acid coblended matter material with shape memory effection and method of producing the same
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