CN105088519A - Knitting system and gray fabric processing method - Google Patents
Knitting system and gray fabric processing method Download PDFInfo
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- CN105088519A CN105088519A CN201510575471.XA CN201510575471A CN105088519A CN 105088519 A CN105088519 A CN 105088519A CN 201510575471 A CN201510575471 A CN 201510575471A CN 105088519 A CN105088519 A CN 105088519A
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- open
- width
- guide rail
- cloth
- knitting system
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Abstract
The invention relates to a knitting system and a gray fabric processing method. The knitting system comprises a circular knitting machine, a scutching device and a fabric collection device. The scutching device is arranged on a machine table of the circular knitting machine. The fabric collection device is located at the tail end of the scutching device. A gray fabric knitted by the circular knitting machine is scutched by the scutching device and then collected by the fabric collection device. According to the knitting system, the circular knitting machine can be used for knitting the gray fabric, meanwhile, the knitted gray fabric is scutched by the scutching device, fabric defects such as sharp chewing and corrugations generated when the gray fabric is fed into a fabric winding roller on a machine table can be reduced, knitting and scutching are integrated, the labor time for conducting scutching again in the follow-up process can be saved, the scutching process is automatically executed, efficiency is high, and the scutching device is integrated on the circular knitting machine, so that the space utilization rate is high, and the product cost is lowered.
Description
Technical field
The present invention relates to field of textile machinery, especially relate to a kind of knitting system and grey cloth processing method.
Background technology
Circular knitting machine is widely used in field of textiles because it has the advantages such as rotating speed is high, output is high, flower deformationization is fast, fabric quality good, operation is few, the adaptation of product is strong.The grey cloth produced of traditional circular knitting machine first through windings such as cloth beams, and after process through operations such as open-widths.Grey cloth, when through windings such as cloth beams, often produces the fabric defects such as point is chewed, ripple, affects product following process and product quality on grey cloth due to factors such as shutdown.
Summary of the invention
Based on this, be necessary to provide a kind of knitting system and the grey cloth processing method that can eliminate fabric defect.
A kind of knitting system, comprises circular knitting machine, open-width apparatus and cloth collector; Described open-width apparatus is located on the board of described circular knitting machine; Described cloth collector is positioned at the end of described open-width apparatus; The grey cloth that described circular knitting machine knits out is collected by described cloth collector via after the process of described open-width apparatus open-width again.
Wherein in an embodiment, described open-width apparatus comprises:
Holder, described holder is fixed on described board;
Guide rail, described guide rail one end is located on described holder, and the other end extends to described cloth collector;
Circular knife, described circular knife is rotatably located at the top of described guide rail, and described guide rail offered cutter spacing in the described circular knife position of correspondence, and described circular knife part stretches in described cutter spacing excessively; And
Actuator, rotates for driving described circular knife;
Described grey cloth can enter described cloth collector along described guide rail and carry out open-width process on described guide rail.
Wherein in an embodiment, described holder offers the installing hole of two strip shapes, described holder is arranged on described board by the installed part matched with described installing hole.
Wherein in an embodiment, described guide rail comprises installation portion and extension, and described installation portion is arranged on described holder, and described extension extends to described cloth collector from one end of described installation portion, and described extension offers described cutter spacing excessively.
Wherein in an embodiment, described extension is arranged horizontal by 5-15 ° of angle.
Wherein in an embodiment, described cutter spacing is excessively the open-celled structure being located at described extension, and the length of this open-celled structure is 105 ~ 115mm, and width is 3 ~ 8mm.
Wherein in an embodiment, described circular knife has two, corresponding described guide rail offers two described cutter spacing excessively.
Wherein in an embodiment, on the detachable output shaft being arranged on described actuator of described circular knife.
Wherein in an embodiment, described circular knife is provided with protective cover, and described protective cover is fixedly mounted on described holder.
A kind of grey cloth processing method, use the knitting system described in above-mentioned any embodiment, this grey cloth processing method comprises the steps:
Use circular knitting machine to carry out braiding and make grey cloth;
Described grey cloth is caused described open-width apparatus and carries out open-width process;
Grey cloth after drawing open-width process from described guide rail is collected to described cloth collector.
Above-mentioned knitting system and grey cloth processing method can utilize circular knitting machine to weave grey cloth, by open-width apparatus, open-width process is carried out to the grey cloth knit out simultaneously, the fabric defects such as the point that grey cloth produces because entering cloth beam at board is chewed, ripple can be reduced, and collection braiding and open-width are integrally, can save the working time of subsequent handling open-width again, open-width process is run automatically, efficiency is high, and open-width apparatus is integrated on circular knitting machine, and space availability ratio is high, be conducive to the cost reducing product.
Accompanying drawing explanation
Fig. 1 is the modular structure schematic diagram of the knitting system of an embodiment;
Fig. 2 is the front view of open-width apparatus in Fig. 1;
Fig. 3 is the side view of open-width apparatus in Fig. 1;
Fig. 4 is the opposite side view of open-width apparatus in Fig. 1.
Detailed description of the invention
For the ease of understanding the present invention, below with reference to relevant drawings, the present invention is described more fully.Preferred embodiment of the present invention is given in accompanying drawing.But the present invention can realize in many different forms, is not limited to embodiment described herein.On the contrary, provide the object of these embodiments be make the understanding of disclosure of the present invention more comprehensively thorough.
It should be noted that, when element is called as " being fixed on " another element, directly can there is element placed in the middle in it on another element or also.When an element is considered to " connection " another element, it can be directly connected to another element or may there is centering elements simultaneously.
Unless otherwise defined, all technology used herein and scientific terminology are identical with belonging to the implication that those skilled in the art of the present invention understand usually.The object of term used in the description of the invention herein just in order to describe specific embodiment, is not intended to be restriction the present invention.Term as used herein " and/or " comprise arbitrary and all combinations of one or more relevant Listed Items.
As shown in Figure 1, the knitting system 10 of an embodiment comprises circular knitting machine 100, open-width apparatus 200 and cloth collector 300.Open-width apparatus 200 is located on the board of circular knitting machine 100.Cloth collector 300 is positioned at the end of open-width apparatus 200.Circular knitting machine 100 is for weaving grey cloth, and the grey cloth developed, via the process of open-width apparatus 200 open-width, is finally collected by cloth collector 300.The whole knitting system 10 of the present embodiment is as a whole, collection braiding, open-width and receive cloth one, has that efficiency is high, joint space-efficient advantage.
Incorporated by reference to Fig. 2, Fig. 3 and Fig. 4, the open-width apparatus 200 of the present embodiment comprises holder 210, guide rail 220, circular knife 230, actuator 240 and protective cover 250.
Holder 210 is fixed on the board of circular knitting machine 100.In the present embodiment, holder 210 is provided with two installing holes 212.Holder 210 is arranged on board by the installed part matched with installing hole 212, as can by bolt and nut lock on board.Installing hole 212 is elongated, as being the rectangular opening or oblong hole etc. of 15*30mm.The coaxial setting of major axis of two installing holes 212.The installing hole 212 of strip shape is set, is convenient to the position regulating holder 210 as required on the board of circular knitting machine 100, flexible design, strong adaptability.
One end of guide rail 220 is fixedly located on holder 210, and the other end extends to cloth collector 300.In the present embodiment, guide rail 220 comprises installation portion 222 and extension 224.Installation portion 222 is arranged on holder 210.Extension 224 extends to cloth collector 300 from one end of installation portion 222.The bottom of extension 224 is provided with supporting seat 226.The installation portion 222 of the present embodiment is one-body molded with extension 224, and smooth surface impulse-free robustness, is convenient to cloth.Further, in the present embodiment, extension 224 is arranged horizontal by the angle of 5-15 °, tilts to extend downward cloth collector 300, is conducive to entering and skidding off of grey cloth.
Circular knife 230 is rotatably located at the top of guide rail 220.Guide rail 220 offered cutter spacing 228 in the position of corresponding circle blade 230.The diameter of circular knife 230 can between 30 ~ 100mm.Circular knife 230 part stretched in cutter spacing 228.In the present embodiment, cross cutter spacing 228 for being opened in the strip shape open-celled structure on extension 224, the length of this open-celled structure is 105 ~ 115mm, and width is 3 ~ 8mm.This is crossed cutter spacing 228 and has certain width, thus circular knife 230 can carry out suitably regulating with the demand of the board open-width of satisfied different circular knitting machine 100 in broadwise according to rabbet position.Can understand, in other embodiments, this is crossed cutter spacing 228 and is not limited to open-celled structure, also can be channel-shaped structure, as long as the cutter hair of circular knife 230 can stretch into wherein carry out cutting to grey cloth.
Further, in the present embodiment, circular knife 230 has two, and two circular knifes 230 are oppositely arranged.Corresponding, guide rail 220 offers two and cross cutter spacing 228.Two circular knifes 230 form double-pole open-width system, and between two circular knifes 230, spacing is adjustable, can adapt to different open-width requirements.Can understand, in other embodiments, circular knife 230 also can only have one, and a circular knife 230 forms hilted broadsword open-width system.
Actuator 240 rotates for driving circular knife 230.Actuator 240 can be drive motors, as DC voltage be 24V, rotating speed is the direct current generator etc. of 1000-2000 rev/min.In the present embodiment, two circular knifes 230, can by corresponding output shaft driven rotary respectively on the detachable output shaft being arranged on two actuators 240.
Protective cover 250 has two, the corresponding protective cover 250 of each circular knife 230.Protective cover 250 is fixedly mounted on holder 210.The diameter of protective cover can be 120 ~ 140mm, and width can be 15 ~ 30mm.Protective cover 250 is located on circular knife 230, can form available protecting to circular knife 230, and can prevent because maloperation circular knife 230 hurts operating personnel.
Cloth collector 300 can being cloth-gathering roller, receiving the devices such as cloth case, for collecting the grey cloth after open-width.
This knitting system 10 open-width apparatus 200 when weaving can form certain traction force to the grey cloth produced, and grey cloth traction is carried out open-width process to open-width apparatus 200, easy to use, use reliable.This knitting system 10 can carry out braiding and open-width process simultaneously, thus the fabric defects such as the point that grey cloth produces because entering cloth beam at board is chewed, ripple can be reduced, and collection braiding and open-width one, the working time of subsequent handling open-width again can be saved, open-width process is run automatically, and efficiency is high, and open-width apparatus 200 is integrated on circular knitting machine 100, space availability ratio is high, is conducive to the cost reducing product.
The present embodiment additionally provides a kind of processing method of grey cloth, and this processing method uses above-mentioned knitting system 10, and it comprises the steps:
Step one: use circular knitting machine to carry out braiding and make grey cloth.
Step 2: grey cloth is caused open-width apparatus and carry out open-width process.
Step 3: the grey cloth after drawing open-width process from guide rail is collected to cloth collector.
Open-width treatment process is put into before batching etc. receives cloth operation by the processing method of this grey cloth; grey cloth is by falling into cloth collector after the automatic open-width of open-width apparatus; open-width automation; efficiency is high; and effectively can prevent the fabric defects such as the grey cloth point caused because of shutdown is chewed, ripple; be conducive to improving the quality of products, rate of reducing the number of rejects and seconds.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this description is recorded.
The above embodiment only have expressed several embodiment of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a knitting system, is characterized in that, comprises circular knitting machine, open-width apparatus and cloth collector; Described open-width apparatus is located on the board of described circular knitting machine; Described cloth collector is positioned at the end of described open-width apparatus; The grey cloth that described circular knitting machine knits out is collected by described cloth collector via after the process of described open-width apparatus open-width again.
2. knitting system as claimed in claim 1, it is characterized in that, described open-width apparatus comprises:
Holder, described holder is fixed on described board;
Guide rail, described guide rail one end is located on described holder, and the other end extends to described cloth collector;
Circular knife, described circular knife is rotatably located at the top of described guide rail, and described guide rail offered cutter spacing in the described circular knife position of correspondence, and described circular knife part stretches in described cutter spacing excessively; And
Actuator, rotates for driving described circular knife;
Described grey cloth can enter described cloth collector along described guide rail and carry out open-width process on described guide rail.
3. knitting system as claimed in claim 2, is characterized in that, described holder offers the installing hole of two strip shapes, and described holder is arranged on described board by the installed part matched with described installing hole.
4. knitting system as claimed in claim 2, it is characterized in that, described guide rail comprises installation portion and extension, and described installation portion is arranged on described holder, described extension extends to described cloth collector from one end of described installation portion, and described extension offers described cutter spacing excessively.
5. knitting system as claimed in claim 4, it is characterized in that, described extension is arranged horizontal by 5-15 ° of angle.
6. knitting system as claimed in claim 4, is characterized in that, described cutter spacing is excessively the open-celled structure being located at described extension, and the length of this open-celled structure is 105 ~ 115mm, and width is 3 ~ 8mm.
7. knitting system as claimed in claim 2, it is characterized in that, described circular knife has two, corresponding described guide rail offers two described cutter spacing excessively.
8. knitting system as claimed in claim 2, is characterized in that, on the detachable output shaft being arranged on described actuator of described circular knife.
9. knitting system as claimed in claim 2, it is characterized in that, described circular knife is provided with protective cover, and described protective cover is fixedly mounted on described holder.
10. a grey cloth processing method, is characterized in that, uses knitting system as claimed in any one of claims 1-9 wherein, and this grey cloth processing method comprises the steps:
Use circular knitting machine to carry out braiding and make grey cloth;
Described grey cloth is caused described open-width apparatus and carries out open-width process;
Grey cloth after drawing open-width process from described guide rail is collected to described cloth collector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510575471.XA CN105088519A (en) | 2015-09-10 | 2015-09-10 | Knitting system and gray fabric processing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510575471.XA CN105088519A (en) | 2015-09-10 | 2015-09-10 | Knitting system and gray fabric processing method |
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| Publication Number | Publication Date |
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| CN105088519A true CN105088519A (en) | 2015-11-25 |
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| CN201510575471.XA Pending CN105088519A (en) | 2015-09-10 | 2015-09-10 | Knitting system and gray fabric processing method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0860501A (en) * | 1994-08-08 | 1996-03-05 | Fukuhara Seiki Seisakusho:Kk | Device for opening and winding up knitted fabric and circular knitting machine having the same |
| CN1189614C (en) * | 1999-02-23 | 2005-02-16 | 维尼奥尼有限公司 | Method and apparatus for stretching and collecting knitted fabric produced by circular knitting machines |
| CN2758297Y (en) * | 2004-10-21 | 2006-02-15 | 周江和 | Improved biknife scutching side shearing mechanism of variable colour knitting machine |
| CN1954107A (en) * | 2004-04-14 | 2007-04-25 | 桑托尼股份公司 | Circular knitting machine and method for collecting the fabric produced by circular knitting machine |
| US7735342B1 (en) * | 2004-06-22 | 2010-06-15 | Highland Industries, Inc. | Apparatus for forming an unbalanced, circular knit fabric and a coated fabric produced therefrom |
-
2015
- 2015-09-10 CN CN201510575471.XA patent/CN105088519A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0860501A (en) * | 1994-08-08 | 1996-03-05 | Fukuhara Seiki Seisakusho:Kk | Device for opening and winding up knitted fabric and circular knitting machine having the same |
| CN1189614C (en) * | 1999-02-23 | 2005-02-16 | 维尼奥尼有限公司 | Method and apparatus for stretching and collecting knitted fabric produced by circular knitting machines |
| CN1954107A (en) * | 2004-04-14 | 2007-04-25 | 桑托尼股份公司 | Circular knitting machine and method for collecting the fabric produced by circular knitting machine |
| US7735342B1 (en) * | 2004-06-22 | 2010-06-15 | Highland Industries, Inc. | Apparatus for forming an unbalanced, circular knit fabric and a coated fabric produced therefrom |
| CN2758297Y (en) * | 2004-10-21 | 2006-02-15 | 周江和 | Improved biknife scutching side shearing mechanism of variable colour knitting machine |
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Application publication date: 20151125 |