Summary of the invention
Based on the technical problem that background technology exists, the present invention proposes a kind of modification fluorine gypsum powder for wall covering, described modification fluorine gypsum powder, not only meet the requirements such as the water-intake rate of wall covering, intensity, and density is good, thermal conductivity is low, product high comprehensive performance, and preparation technology is simple.
A kind of modification fluorine gypsum powder for wall covering that the present invention proposes, its raw material comprises by weight: fluorgypsum 100 parts, coal ash powder 30-50 part, silico-aluminate 2-5 part, vitriol 3-8 part, light material 3-6 part, conjugated fibre 2-5 part, water-resisting agent 2-5 part, foaming control agent 1-2 part;
Wherein, prepare described coal ash powder to comprise: 100 parts of flyash are added in the mixed acid solution of 200-240 part 3-5mol/L, 6-8h is stirred after being warming up to 100-120 DEG C, cooling, after leaving standstill 8-10h, filter, dry, pulverize, obtain described coal ash powder with 16-20 part sepiolite powder, 1-10 part Walocel MT 20.000PV after mixing, wherein said mixed acid solution is HCl and H of 1:3-5 by mol ratio
2sO
4formulated;
The described modification fluorine gypsum powder for wall covering of preparation comprises: fluorine gypsum powder is broken to particle diameter≤2mm, add with fluorgypsum be benchmark 15-25wt% water after stir, add silico-aluminate after being warming up to 30-40 DEG C and stir 1-2h, cooling leaves standstill 15-20h, add vitriol mixing, roasting 1-3h at 80-180 DEG C, be cooled to room temperature, add water and regulate humidity to be 5-10wt%, add coal ash powder, light material, conjugated fibre, water-resisting agent, foaming control agent mixing successively, after being finely ground to particle diameter≤0.147mm, obtain described modification fluorine gypsum powder.
Preferably, the raw material of the described modification fluorine gypsum powder for wall covering comprises by weight: fluorgypsum 100 parts, coal ash powder 35-45 part, silico-aluminate 3-4 part, vitriol 5-6 part, light material 4-5 part, conjugated fibre 3-4 part, water-resisting agent 3-4 part, foaming control agent 1-2 part.Preferably, described coal ash powder is 800-900 order.
Preferably, described silico-aluminate is one or more in kaolin, andaluzite, coal gangue, and described vitriol is one or more in Tai-Ace S 150, potassium aluminium sulfate, potassium sulfate, zinc sulfate, barium sulfate.
Preferably, described light material is pearlstone, expanded vermiculite, the polystyrene plastic granulometric composition of 1:5-7:3-5 by weight proportion.
Preferably, described conjugated fibre be by by the glass fibre of quality proportioning 1:1-3 and innovation wood fibrous; Preferably, described glass fibre is high alkali glass fibre, and sodium oxide content is 13-16%; Described innovation wood fiber is by xylon being placed in 150-170 DEG C, the water vapor pressure force container of 1-2.5MPa, preparing after 3-4 internal pressure second drops to normal pressure.
Preferably, described water-resisting agent is organic waterproof agent, and preferably, organic waterproof agent is by the homogeneous latex emulsion of stearic acid, paraffin, polyethylene emulsification.
Preferably, described whipping agent conditioning agent is formulated by the NaOH of weight proportion 1:0.3-0.5:6-8, gelatine and rosin.
Preferably, prepare described foaming control agent and comprise, be mixed with the solution that relative density is 1.1-1.2, add soluble in water for NaOH rosin, be stirred to rosin and all dissolve, then add gelatine after boiling, after cooling, room temperature is deposited and is obtained described whipping agent conditioning agent.
Using fluorgypsum as base material in the present invention, by adding coal ash powder and its proportioning of conservative control, the existence of coal ash powder makes fluorgypsum inside generate rigid mineral, and be filled in hydration fluorgypsum gaps between crystals, the solubleness of hydrated product is significantly reduced, improve the product strength of fluorgypsum, and there is certain water tolerance; By adding a certain amount of silico-aluminate and vitriol as exciting agent, improving and improving the hydration activity of fluorgypsum and the extremely slow characteristic of condensation, strengthening the activation performance of fluorgypsum, improve and other raw material bonding strength; Adding of light material has good strengthening action to fluorgypsum material when high temperature, and can significantly improve shock strength, wear resisting property when greatly improving high temperature; Conjugated fibre is as strongthener, it adds the density that can reduce material, reduces its abrasion loss, also can reduce the frictional coefficient of material simultaneously, wherein, glass fibre and the fibrous conjugated fibre of innovation wood can significantly improve the stability of fluorine gypsum powder when high temperature; Adding of whipping agent conditioning agent, effectively can reduce apparent unit weight and the thermal conductivity of fluorgypsum material.
Modification fluorine gypsum powder for wall covering of the present invention, by under suitable additional properties-correcting agent effect, change the chemical kinetics character of its hydration reaction process, improve its dissolution rate and hydration rate, promote that fluorgypsum whisker is respectively to homoepitaxial, form each reticulated structure to whisker prosperity, shorten time of coagulation, improve crystal early strength, simultaneously in preparation process, by fine grinding modification fluorine gypsum powder to specified particle size, reduce the particle fineness of raw material, increase the surface-area of particle, thus improve their activity, to the effect of having greatly improved of fluorgypsum activity, it changes qualified wall covering into the most at last.
Embodiment
Below, by specific embodiment, technical scheme of the present invention is described in detail.
Embodiment 1
A kind of modification fluorine gypsum powder for wall covering that the present invention proposes, its raw material comprises by weight: fluorgypsum 100 parts, coal ash powder 30 parts, kaolin 5 parts, 3 parts, Tai-Ace S 150, light material 6 parts, conjugated fibre 2 parts, water-resisting agent 5 parts, foaming control agent 1 part;
Wherein, prepare described coal ash powder to comprise: 100 parts of flyash are added in 200 parts of 5mol/L mixed acid solutions, 8h is stirred after being warming up to 100 DEG C, cooling, after leaving standstill 8h, filter, dry, pulverize, obtain described coal ash powder with 20 parts of sepiolite powders, 1 part of Walocel MT 20.000PV after mixing, wherein said mixed acid solution is HCl and H of 1:5 by mol ratio
2sO
4formulated;
The described modification fluorine gypsum powder for wall covering of preparation comprises: fluorine gypsum powder is broken to particle diameter≤2mm, add with fluorgypsum be benchmark 15wt% water after stir, add kaolin after being warming up to 40 DEG C and stir 1h, cooling leaves standstill 20h, add Tai-Ace S 150 mixing, roasting 3h at 80 DEG C, be cooled to room temperature, add water and regulate humidity to be 5wt%, add coal ash powder, light material, conjugated fibre, water-resisting agent, foaming control agent mixing successively, after being finely ground to particle diameter≤0.147mm, obtain described modification fluorine gypsum powder;
Described light material is pearlstone, expanded vermiculite, the polystyrene plastic granulometric composition of 1:5:5 by weight proportion; Described conjugated fibre is that wherein said glass fibre is high alkali glass fibre by the glass fibre of weight proportion 1:1 and the fibrous mixture of innovation wood, and sodium oxide content is 13%; Described innovation wood fiber is by xylon being placed in 170 DEG C, the water vapor pressure force container of 1MPa, preparing after 3-4 internal pressure second drops to normal pressure; Described water-resisting agent is by the homogeneous latex emulsion of stearic acid, paraffin, polyethylene emulsification; Described whipping agent conditioning agent is that the NaOH of 1:0.3:8, gelatine and rosin are formulated by weight proportion.
Embodiment 2
A kind of modification fluorine gypsum powder for wall covering that the present invention proposes, its raw material comprises by weight: fluorgypsum 100 parts, coal ash powder 50 parts, andaluzite 2 parts, potassium aluminium sulfate 8 parts, light material 3 parts, conjugated fibre 5 parts, water-resisting agent 2 parts, foaming control agent 2 parts;
Wherein, prepare described coal ash powder to comprise: 100 parts of flyash are added in 240 parts of 3mol/L mixed acid solutions, 6h is stirred after being warming up to 120 DEG C, cooling, after leaving standstill 10h, filter, dry, pulverize, obtain described coal ash powder with 16 parts of sepiolite powders, 10 parts of Walocel MT 20.000PVs after mixing, wherein said mixed acid solution is HCl and H of 1:3 by mol ratio
2sO
4formulated;
The described modification fluorine gypsum powder for wall covering of preparation comprises: fluorine gypsum powder is broken to particle diameter≤2mm, add with fluorgypsum be benchmark 25wt% water after stir, add andaluzite after being warming up to 30 DEG C and stir 2h, cooling leaves standstill 15h, add potassium aluminium sulfate mixing, roasting 1h at 180 DEG C, be cooled to room temperature, add water and regulate humidity to be 10wt%, add coal ash powder, light material, conjugated fibre, water-resisting agent, foaming control agent mixing successively, after being finely ground to particle diameter≤0.147mm, obtain described modification fluorine gypsum powder;
Described light material is pearlstone, expanded vermiculite, the polystyrene plastic granulometric composition of 1:7:3 by weight proportion; Described conjugated fibre is that wherein said glass fibre is high alkali glass fibre by the glass fibre of weight proportion 1:3 and the fibrous mixture of innovation wood, and sodium oxide content is 16%; Described innovation wood fiber is by xylon being placed in 150 DEG C, the water vapor pressure force container of 2.5MPa, preparing after 3-4 internal pressure second drops to normal pressure; Described water-resisting agent is by the homogeneous latex emulsion of stearic acid, paraffin, polyethylene emulsification; Described whipping agent conditioning agent is that the NaOH of 1:0.5:6, gelatine and rosin are formulated by weight proportion.
Embodiment 3
A kind of modification fluorine gypsum powder for wall covering that the present invention proposes, its raw material comprises by weight: fluorgypsum 100 parts, coal ash powder 35 parts, coal gangue 4 parts, potassium sulfate 5 parts, light material 5 parts, conjugated fibre 3 parts, water-resisting agent 4 parts, foaming control agent 1.5 parts;
Wherein, prepare described coal ash powder to comprise: 100 parts of flyash are added in 220 parts of 4mol/L mixed acid solutions, 7h is stirred after being warming up to 110 DEG C, cooling, after leaving standstill 9h, filter, dry, pulverize, obtain described coal ash powder with 18 parts of sepiolite powders, 6 parts of Walocel MT 20.000PVs after mixing, wherein said mixed acid solution is HCl and H of 1:4 by mol ratio
2sO
4formulated;
The described modification fluorine gypsum powder for wall covering of preparation comprises: fluorine gypsum powder is broken to particle diameter≤2mm, add with fluorgypsum be benchmark 20wt% water after stir, add iron ore after being warming up to 35 DEG C and stir 1.5h, cooling leaves standstill 18h, add potassium sulfate mixing, roasting 2h at 130 DEG C, be cooled to room temperature, add water and regulate humidity to be 7wt%, add coal ash powder, light material, conjugated fibre, water-resisting agent, foaming control agent mixing successively, after being finely ground to particle diameter≤0.147mm, obtain described modification fluorine gypsum powder;
Described light material is pearlstone, expanded vermiculite, the polystyrene plastic granulometric composition of 1:6:4 by weight proportion; Described conjugated fibre is by the glass fibre of weight proportion 1:2 and the fibrous mixture of innovation wood; Wherein said glass fibre is high alkali glass fibre, and sodium oxide content is 14%; Described innovation wood fiber is by xylon being placed in 160 DEG C, the water vapor pressure force container of 1.5MPa, preparing after 3-4 internal pressure second drops to normal pressure; Described water-resisting agent is by the homogeneous latex emulsion of stearic acid, paraffin, polyethylene emulsification; Described whipping agent conditioning agent is that the NaOH of 1:0.4:7, gelatine and rosin are formulated by weight proportion.
Embodiment 4
A kind of modification fluorine gypsum powder for wall covering that the present invention proposes, its raw material comprises by weight: fluorgypsum 100 parts, coal ash powder 40 parts, silico-aluminate 3 parts, 6 parts, vitriol, light material 4 parts, conjugated fibre 4 parts, water-resisting agent 3 parts, foaming control agent 1.5 parts;
Wherein, prepare described coal ash powder to comprise: 100 parts of flyash are added in 220 parts of 4mol/L mixed acid solutions, 7h is stirred after being warming up to 110 DEG C, cooling, after leaving standstill 9h, filter, dry, pulverize, obtain described coal ash powder with 18 parts of sepiolite powders, 5 parts of Walocel MT 20.000PVs after mixing, wherein said mixed acid solution is HCl and H of 1:4 by mol ratio
2sO
4formulated;
The described modification fluorine gypsum powder for wall covering of preparation comprises: fluorine gypsum powder is broken to particle diameter≤2mm, add with fluorgypsum be benchmark 19wt% water after stir, add silico-aluminate after being warming up to 35 DEG C and stir 1.5h, cooling leaves standstill 17h, add vitriol mixing, roasting 2h at 130 DEG C, be cooled to room temperature, add water and regulate humidity to be 8wt%, add coal ash powder, light material, conjugated fibre, water-resisting agent, foaming control agent mixing successively, after being finely ground to particle diameter≤0.147mm, obtain described modification fluorine gypsum powder;
Described silico-aluminate is made up of kaolin, andaluzite, coal gangue, and described vitriol is made up of potassium aluminium sulfate, zinc sulfate, barium sulfate; Described light material is pearlstone, expanded vermiculite, the polystyrene plastic granulometric composition of 1:6:4 by weight proportion; Described conjugated fibre is by glass fibre and the fibrous mixture of innovation wood; Described whipping agent conditioning agent is that the NaOH of 1:0.4:7, gelatine and rosin are formulated by weight proportion.
Carry out performance test to embodiment 1-4, in embodiment 1-4, gained is as follows for the mean parameter of each performance of the modification fluorine gypsum powder of wall covering: presetting period 3min, final setting time 6.5min; The folding strength 1.90MPa measured after 24h, ultimate compression strength 7.25MPa; Unit weight is 671kg/m
3, thermal conductivity is 0.17W/mK, water ratio < 3%, meets " plaster of Paris (GB/T9776-2008) " building gypsum plaster requirement.
The present invention proposes a kind of modification fluorine gypsum powder for wall covering, described modification fluorine gypsum powder, not only meet the requirements such as the water-intake rate of wall covering, intensity, and density is good, thermal conductivity is low, product high comprehensive performance, and preparation technology is simple.
The above; be only the present invention's preferably embodiment; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.