CN105084336B - A kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics - Google Patents

A kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics Download PDF

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CN105084336B
CN105084336B CN201410222710.9A CN201410222710A CN105084336B CN 105084336 B CN105084336 B CN 105084336B CN 201410222710 A CN201410222710 A CN 201410222710A CN 105084336 B CN105084336 B CN 105084336B
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calcium phosphate
phase calcium
phase
tcp
egg shell
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CN105084336A (en
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张兴
崔嵬
杨锐
杨丽娜
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Institute of Metal Research of CAS
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Abstract

The invention discloses a kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics, belong to bioceramic material field.β phases tricalcium phosphate (β TCP) and hydroxyapatite (HA) mixture (two-phase calcium phosphate material) are prepared first with egg shell, and two-phase calcium phosphate artificial bone ceramics are further made by sintering process.The present invention is using egg shell as raw material, the raw material sources enrich, β TCP and HA are only made by a step chemical synthesis, and the mass ratio of β TCP and HA in two calcium phosphate phases can be controlled by changing egg shell particle size in Hydrothermal Synthesiss, the preparation cost of the two-phase calcium phosphate material is low.Two-phase calcium phosphate ceramic can be made under the conditions of pressureless sintering using template, by controlling the wherein β TCP two-phase calcium phosphate biological ceramics different with the obtained degradation speed of HA mass ratio, Cranial defect patient is met because of different demands of the individual difference to artificial bone supporting material degradation cycle.

Description

A kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics
Technical field
The present invention relates to a kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics, belong to raw Thing ceramic material field.
Background technology
Bone defect healing is one of Orthopedic Clinical common sympton, and the only annual bone caused by all kinds of accidents, disease of China lacks Damage or the people of bone injury patient about 3,000,000.The Cranial defect of small area can be fully recovered by the regeneration function of body itself;It is larger The Cranial defect of area then can not autogenous repairing, be likely to result in " bone nonunion " if not treating, it is therefore desirable to helped using implantation material Help bone tissue reparation and recovery from illness.Artificial bone (including calcium phosphate ceramic, bone cement and high molecular polymer) is more and more wider It is general to be used for clinically bone defect healing;Wherein, calcium phosphate ceramic include hydroxyapatite (HA), β phases tricalcium phosphate (β-TCP) with And both mixtures (two-phase calcium phosphate material), calcium phosphate ceramic is similar to skeleton inorganic salts ingredients, with good Synosteosis ability is good after biocompatibility, et al. Ke;In addition, porous calcium phosphate ceramic also has preferable osteoacusis energy Power.In large area bone defect healing, pure phase β-TCP artificial bone scaffolds degradation speed in human body is very fast, and some months was to several years Can be degradable, and pure phase HA artificial bone scaffolds degradation speed is excessively slow, or even several years can not still degrade, both timbering materials All it is difficult to match with new osteanagenesis speed.Two calcium phosphate phase supports are made up of β-TCP and HA mixture, can pass through control The mass percent of two-phase carrys out the internal degradation speed of adjusting bracket material, so as to solve non-degradable in HA ceramic bodies and β-TCP The problem of degraded is too fast in ceramic body.The two-phase calcium phosphate material reported is formulated fixation mostly, it is difficult to meet because of individual patients Demand of the difference to the different degradation speeds of artificial bone supporting material.
The content of the invention
The present invention seeks to too fast for β-TCP degradation speeds in common calcium phosphate artificial bone material, HA difficult degradations asks Topic is there is provided a kind of two-phase calcium phosphate material and preparation method thereof and two-phase calcium phosphate artificial bone ceramics, first with low cost Eggshell as raw material, the two-phase calcium phosphate material of β-TCP and HA compositions, is further made controlled degradation speed needed for preparing Two-phase calcium phosphate artificial bone ceramic material, with important clinical value.
To achieve the above object, technical scheme is as follows:
A kind of method for preparing two-phase calcium phosphate material, this method is, using eggshell as raw material, to be prepared by hydro-thermal reaction Two-phase calcium phosphate material, specifically includes following steps:
(1) organic matter in eggshell is removed:Eggshell is boiled in deionized water 30 minutes, further existed after egg film stripping Ultrasound immersion 40 minutes in 10wt.% NaClO solution, except the organic composition in shell breaking, to be cleaned using deionized water 100 DEG C of drying in vacuum drying chamber afterwards.
(2) grinding sieving:Eggshell is ground in agate mortar, obtained using standard screen (20,40,100,300 mesh) sieving The egg shell particle of size needed for taking.
(3) two-phase calcium phosphate material is generated by hydro-thermal reaction:By egg shell particle obtained by step (2) and (NH4)2HPO4It is molten Liquid (solution concentration 0.02-0.5g/ml) is according to 1:10~1:20 weight proportion mixing is placed in hydrothermal reaction kettle, in 140- Reacted 24-48 hours at a temperature of 200 DEG C, now ingredients calcium carbonate is wholly converted into β-TCP and HA in eggshell, and hydro-thermal reaction is produced Thing is cleaned and dried, and obtains the two-phase calcium phosphate material being made up of β-TCP and HA.In gained two-phase calcium phosphate material, β- TCP mass percent is 29-78%.
In step (3) hydrothermal reaction process, by changing the size of egg shell particle, two calcium phosphate phase materials of gained can be regulated and controled β-TCP and HA proportion of composing in material, with the reduction of egg shell particle size, contents of the β-TCP in two-phase calcium phosphate material Also reduce.
In step (3) hydrothermal reaction process, by changing hydrothermal temperature, gained two-phase calcium phosphate powder can be regulated and controled Middle β-TCP and HA proportion of composing.By changing hydrothermal temperature, additionally it is possible to the reaction of regulation and control generation two-phase calcium phosphate material Speed, with the rise of reaction temperature, generating rate is accelerated.
Described eggshell raw material, main component is the calcite containing magnesium (magnesium percentage by weight is 0.35-0.55%).It is right It is ground after sieving, and selected egg shell particle particle size range is 1-850 μm.
The two-phase calcium phosphate material obtained by the above method is used to prepare two-phase calcium phosphate artificial bone ceramics (including two Calcium phosphate phase porous ceramics and two calcium phosphate phase ceramic of compact), method is as follows:
The calcium phosphate porous ceramic preparation process of two-phase is as follows:
By the two-phase calcium phosphate material ball milling 10 hours, powder obtained by ball milling is mixed with 5wt.% poly-vinyl alcohol solutions Close, the amount of powder is to obtain uniform sizing material under 0.4-1g, stirring condition in every milliliter of poly-vinyl alcohol solution, by its extrusion packing extremely 1cm360ppi polyurethane cellular supports in;Then in air atmosphere 600 DEG C sinter 3 hours, then be warming up to 1100 DEG C of burnings Knot 1-2 hour, the obtained calcium phosphate porous ceramics of two-phase, the aperture of porous ceramics~50-500 μm.
The preparation process of two calcium phosphate phase ceramic of compact is as follows:
By the two-phase calcium phosphate material ball milling 10 hours, 5wt.% poly-vinyl alcohol solutions are added dropwise in powder obtained by ball milling (according to 1g:0.1ml ratios), after grinding is uniform, in the mould for being put into a diameter of 8mm, using preparing base under hydraulic press 1kN pressure Body, is put into corundum crucible by base substrate and is sintered 3 hours for 900 DEG C in air atmosphere, then to be warming up to 1100 DEG C of sintering 1-2 hour obtained Two calcium phosphate phase ceramic of compact.
Compared with prior art, beneficial effects of the present invention are embodied in:
1st, the present invention proposes the particle by controlling raw material eggshell in hydro-thermal reaction (main component is containing magnesian calcite) Size and hydrothermal temperature so as to prepare β-TCP and the HA mixture (two-phase calcium phosphate material) of different weight percentage, The two-phase calcium phosphate ceramic (fine and close or porous ceramics) of different degradation speeds is further prepared through high temperature sintering.
2nd, the present invention can realize the two calcium phosphate phase people that different degradation speeds are prepared according to Cranial defect patient individual difference Work bone material.
Brief description of the drawings
Fig. 1 is the X light powder diffraction figure of original egg shell.
Fig. 2 is the X light powder diffraction result that different 200 DEG C of size egg shell particle hydro-thermal reactions 24 hours generate product.
Fig. 3 is the calcium phosphate porous ceramic picture of two-phase.
Fig. 4 is the calcium phosphate porous ceramic Electron microscopic findings figure of two-phase.
Fig. 5 is two calcium phosphate phase ceramic of compact figures.
Embodiment
Technical scheme is described further with reference to embodiment and accompanying drawing.
The present invention is that, using eggshell as raw material, main component is the calcite (mass percent~94%) containing magnesium, and Fig. 1 is Egg shell X light powder diffraction figure.First by eggshell raw material pass through deionized water in boil and NaClO solution oxides processing go Except the organic matter in eggshell, various sizes of particle is obtained by sieving, two-phase phosphorus is further made using hydrothermal synthesis method Sour calcium material, it is β phases tricalcium phosphate (β-TCP) and hydroxyapatite (HA) mixture, then prepares two-phase using sintering process Calcium phosphate artificial bone ceramics.β-TCP and HA mass ratio can be by changing reactant in obtained two-phase calcium phosphate material Egg shell particle size and hydrothermal temperature regulate and control.Present invention process flow is:Eggshell raw material → removal organic matter → Grind sieving → hydro-thermal reaction → cleaning-drying → ball milling → sintering.
Specific method is as follows:Egg film in eggshell is peeled off, boiled in deionized water 30 minutes, further in 10wt.% After ultrasound is soaked 40 minutes in NaClO solution, 100 DEG C of drying in vacuum drying chamber after being cleaned three times using deionized water.Dry Eggshell after dry obtains various sizes of egg shell particle using standard screen sieving after grinding in an agate mortar.By egg shell particle with (NH4)2HPO4Solution (concentration 0.02-0.5g/ml) is according to 1:10~1:20 weight proportion mixing is placed in hydrothermal reaction kettle, Reacted 24-48 hours at 140-200 DEG C.Cleaned three times using deionized water after the completion of reaction, recycle absolute ethyl alcohol centrifugation clear Wash once, then 100 DEG C of drying in vacuum drying chamber.Particle ball milling after drying 10 hours, by powder obtained by ball milling with 5wt.% poly-vinyl alcohol solutions are mixed, and the amount of powder is to obtain equal under 0.4-1g, stirring condition in every milliliter of poly-vinyl alcohol solution Homogenate material, by its extrusion packing to 1cm360ppi polyurethane cellular supports in;Then in 600 DEG C of sintering 3 in air atmosphere Hour, then be warming up to 1100 DEG C and sinter 1-2 hour, the obtained calcium phosphate porous ceramics of two-phase.Or powder obtained by ball milling is added dropwise 5wt.% poly-vinyl alcohol solutions are (according to 1g:0.1ml ratios), after grinding is uniform, in the mould for being put into a diameter of 8mm, use oil Base substrate is prepared under press 1kN pressure, base substrate is put into corundum crucible sinters 3 hours for 900 DEG C in air atmosphere, then is warming up to Two calcium phosphate phase ceramic of compact are made in 1-2 hours in 1100 DEG C of sintering.
Embodiment 1
Raw material and requirement:Egg shell and diammonium hydrogen phosphate (analysis is pure).
Remove organic matter:Egg film on egg shell is peeled off after removing, boiled 30 minutes in immersion boiling water, in 10wt.% Ultrasonic vibration 40 minutes is to remove the organic matter in egg shell and the impurity on top layer in NaClO solution.Deionization is used after taking-up 100 DEG C of drying in vacuum drying chamber after water is cleaned three times.
Grinding sieving:20 and 40 mesh sieves are crossed after the eggshell removed after organic matter is ground in mortar, the egg of 20-40 mesh is taken Shell particle (355-850 μm of size) is used as next step hydro-thermal reaction.
Hydro-thermal reaction:By 20-40 mesh egg shell particle and (NH4)2HPO4Solution is according to 1:15 weight proportion mixing is placed in water In thermal response kettle, in 200 DEG C of hydro-thermal reactions 24 hours, the mass percent that β-TCP in two-phase calcium phosphate material are made was about 78% (Fig. 2).
It is cleaned and dried:The two-phase calcium phosphate material that hydro-thermal reaction is obtained eccentric cleaning three times in deionized water, then In absolute ethyl alcohol eccentric cleaning once, in 100 DEG C of vacuum dryings.
Ball milling:By the particle after drying using absolute ethyl alcohol as medium ball milling 10 hours.
Sintering:Powder obtained by ball milling is mixed with 5wt.% poly-vinyl alcohol solutions, powder in every milliliter of poly-vinyl alcohol solution Amount be 0.8g, uniform sizing material is obtained under stirring condition, by its extrusion packing to 1cm360ppi polyurethane cellular supports in; Then in air atmosphere 600 DEG C sinter 3 hours, then be warming up to 1100 DEG C and sinter 1 hour, two-phase calcium phosphate porous pottery is made Porcelain (Fig. 3, Fig. 4), cools to the furnace and sample is taken out after room temperature.
Embodiment 2
This example will choose 40 and 100 mesh sieves and obtain egg shell particle (150-355 μm of size) as raw material, and hydro-thermal is anti- The mass percent that β-TCP in two-phase calcium phosphate material should be made is about 70% (Fig. 2).Remaining be the same as Example 1.
Embodiment 3
This example will choose 100 and 300 mesh sieves and obtain egg shell particle (45-150 μm of size) as raw material, and hydro-thermal is anti- The mass percent that β-TCP in two-phase calcium phosphate material should be made is about 45% (Fig. 2).Remaining be the same as Example 1.
Embodiment 4
This example will be chosen>300 mesh sieves obtain egg shell particle and are used as raw material (size<45 μm), hydro-thermal reaction is made β-TCP mass percent is about 29% (Fig. 2) in two-phase calcium phosphate material.Remaining be the same as Example 1.
Embodiment 5
This example hydro-thermal reaction will react 48 hours at 140 DEG C.The mass percent of β-TCP in two-phase calcium phosphate material is made About 67%.Remaining be the same as Example 1.
Embodiment 6
It is raw material (355-850 μm of size) that this example, which chooses 20 and 40 mesh sieves and obtains egg shell particle, remaining sintering pottery Step be the same as Example 1 before porcelain.Ceramic post sintering method is as follows:By the powder (2g) after ball milling and 5wt.% poly-vinyl alcohol solutions (according to 1g:0.1ml ratios) after grinding is uniform, in the mould for being put into a diameter of 8mm, using preparing base under hydraulic press 1kN pressure Body.Base substrate is put into corundum crucible to sinter 3 hours for 900 DEG C in air atmosphere, then is warming up to 1100 DEG C of sintering and is made two within 1 hour Calcium phosphate phase ceramic of compact (Fig. 5).
Embodiment 7
It is raw material (150-355 μm of size) that this example, which chooses 40 and 100 mesh sieves and obtains egg shell particle, remaining sintering pottery Step be the same as Example 1 before porcelain, the mass percent that β-TCP in two-phase calcium phosphate material are made in hydro-thermal reaction is about 70%.Pottery Porcelain sintering process and product be the same as Example 6.
Embodiment 8
This example will choose 100 and 300 mesh sieves and obtain egg shell particle as raw material (45-150 μm of size), remaining burning β-TCP mass percent is about in step be the same as Example 1 before knot ceramics, the obtained two-phase calcium phosphate material of hydro-thermal reaction 45%.Ceramic post sintering process and product be the same as Example 6.
Embodiment 9
This example will be chosen>300 mesh sieves obtain egg shell particle and are used as raw material (size<45 μm), remaining sintering ceramics Preceding step be the same as Example 1, the mass percent that β-TCP in two-phase calcium phosphate material are made in hydro-thermal reaction is about 29%.Ceramics Sintering process and product be the same as Example 6.

Claims (5)

1. a kind of method for preparing two-phase calcium phosphate material, it is characterised in that:This method is, using eggshell as raw material, to pass through hydro-thermal Reaction prepares two-phase calcium phosphate material, specifically includes following steps:
(1) organic matter in eggshell is removed:Eggshell is boiled in deionized water 30 minutes, further existed after egg film stripping Ultrasound immersion 40 minutes in 10wt.% liquor natrii hypochloritises, 100 DEG C of bakings in vacuum drying chamber after being cleaned using deionized water It is dry;
(2) grinding sieving:Eggshell is ground in agate mortar, the egg shell particle for size needed for obtaining of being sieved using standard screen;
(3) two-phase calcium phosphate material is generated by hydro-thermal reaction:By egg shell particle obtained by step (2) and (NH4)2HPO4Solution is mixed Conjunction is placed in hydrothermal reaction kettle, is reacted at a temperature of 140-200 DEG C 24-48 hours, now ingredients calcium carbonate all turns in eggshell Change β-TCP and HA into, hydro-thermal reaction product is cleaned and dried, obtain two calcium phosphate phase powder being made up of β-TCP and HA End.
2. the method according to claim 1 for preparing two-phase calcium phosphate material, it is characterised in that:Step (3) hydro-thermal reaction During, the egg shell particle and (NH4)2HPO4Solution is according to 1:10~1:20 weight proportions are mixed, (the NH4)2HPO4It is molten Liquid concentration is 0.02-0.5g/ml.
3. the method according to claim 1 for preparing two-phase calcium phosphate material, it is characterised in that:Step (3) hydro-thermal reaction During, by changing the size of egg shell particle, the ratio of components of β-TCP and HA in gained two-phase calcium phosphate material can be regulated and controled Example, with the reduction of egg shell particle size, contents of the β-TCP in two-phase calcium phosphate material is also reduced.
4. the method according to claim 1 for preparing two-phase calcium phosphate material, it is characterised in that:Step (3) hydro-thermal reaction During, by changing hydrothermal temperature, the proportion of composing of β-TCP and HA in gained two-phase calcium phosphate powder can be regulated and controled.
5. the method according to claim 1 for preparing two-phase calcium phosphate material, it is characterised in that:Described eggshell former material Material, main component is the calcite containing magnesium, and magnesium percentage by weight is 0.35-0.55%;It is ground after sieving, selected egg Shell grain graininess scope is 1-850 μm.
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CN105293462A (en) * 2015-12-02 2016-02-03 杭州电子科技大学 Method of preparing hydroxyapatite by mechanochemical method
CN105948012B (en) * 2016-05-05 2020-02-18 中国科学院金属研究所 Method for preparing β phase tricalcium phosphate crystal material under low temperature condition
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CN109095446A (en) * 2018-08-27 2018-12-28 上海应用技术大学 A kind of biophasic calcium phosphate ceramic material and preparation method thereof
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