CN105082308A - Straw added fireproof high-density fiberboard and preparation method thereof - Google Patents

Straw added fireproof high-density fiberboard and preparation method thereof Download PDF

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Publication number
CN105082308A
CN105082308A CN201510414296.6A CN201510414296A CN105082308A CN 105082308 A CN105082308 A CN 105082308A CN 201510414296 A CN201510414296 A CN 201510414296A CN 105082308 A CN105082308 A CN 105082308A
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parts
wood
composite fibre
density fiberboard
concentration
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张友吉
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BIDEA FURNITURE GROUP CHINA Co Ltd
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BIDEA FURNITURE GROUP CHINA Co Ltd
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Abstract

The invention discloses a straw added fireproof high-density fiberboard. The straw added fireproof high-density fiberboard is characterized by being composed of, by weight, 42-45 parts of crop straw, an appropriate amount of sodium hydroxide with the concentration being 2%, an appropriate amount of water, 1.5-2 parts of a silane coupling agent kh450, 66-70 parts of ethyl alcohol with the concentration being 95%, 30-32 parts of wood scraps, 4-6 parts of aluminum hydroxide, 2-3 parts of zinc borate, 7-8 parts of waterborne polyurethane adhesives, 1.5-2 parts of emulsion paraffin and 1-2 parts of pure acrylic emulsion. According to the straw added fireproof high-density fiberboard, while fibers are modified, the aluminum hydroxide, the zinc borate and other flame retardant components are added and attached to the surfaces of the fibers and in gaps, and the fireproof performance of the product is greatly improved. The straw added fireproof high-density fiberboard is simple and scientific in component matching, the technology is easy to industrially control, forming speed is high, and the manufactured fiberboard is good in waterproof and fireproof performance, uniform in density, free of deformation and suitable for application in the industries of furniture, building materials, packaging, decoration and the like.

Description

A kind of stalk adds fire-type high density fiberboard and preparation method thereof
Technical field
The present invention relates to wood materials deep process technology field, particularly a kind of stalk adds fire-type high density fiberboard and preparation method thereof.
Background technology
In recent years, the development of China middle and higher density fiberboard industry is very fast, hardboard originally progressively replace by medium and high density fibre panel.MDF enterprise is very large to the dependence of wood raw material, and wood raw material cost accounts for about 45% of production cost, the wood raw material production having badly influenced fiberboard in short supply.With regard to the requirement that medium and high density fibre panel is produced, be more than 10 years, the regeneration period of bamboo is also at 3-5, and the regeneration period of agricultural crop straw is 1 year or less than 1 year, from the utilization ratio of resource, the stalk of crops was the most favourable.China is large agricultural country, have abundant agricultural straw resource, but at present the utilization rate of China's stalk resource is only 33%, all the other most of stalks are fallen as castoff burning or only as fuel, not only cause the waste of natural resources, and weighting ring environment pollution.Adopt the cheap agronomic crop fibre strong with recyclability to replace wood raw material, become a direction of middle and higher density fiberboard development gradually.But the herbaceous plant fiber taking crops as representative is then short and thin, limits the mechanical strength of turf fibre plate to a certain extent.The content of herbaceous plant stem stalk organic solvent extract is obviously lower than wood raw material, but main component is wax, accompany by a small amount of higher fatty acids, higher alcohol etc., add that grass cane, epidermal leaf cells silicidize degree are very high, wax coat and the dioxide-containing silica on stalk surface are high, be unfavorable for the infiltration of adhesive, result in the gummed of traditional Lauxite to crushed straw aggregate bad.When this just requires to utilize the herbaceous plant fibers such as agricultural crop straw to manufacture high density fiberboard, the traditional adhesive existed in existing technique must be solved and glue together bad, poor water resistance, intensity difference defect.
It is formaldehyde series glue three kinds of Typical Representatives that phenolic resins, Lauxite and melamine resin adehsive stick agent, uses the most distinct issues of three-aldehyde glue to be free formaldehyde release.Three-aldehyde glue series wood-based plate constantly can discharge free formaldehyde, serious harm health in 3-15 before production and products thereof uses.Both at home and abroad the demand of the wood-based panel products such as no-formaldehyde density board is grown to even greater heights.Find in production practices, Aqueous Polyurethane Adhesives etc. do not arise at the historic moment containing the adhesive of formaldehyde, and occupation rate of market is more and more higher, but because price is higher, utilize it will inevitably bring the increase of the production cost of density fiber board as adhesive, but a part of composition can be saved under the prerequisite adopting the raw material such as agricultural crop straw, wood leftover material, so both can not cause the increase of cost, also the product of safety and environmental protection in producing, is worth commercially promoting.
Summary of the invention
The object of this invention is to provide a kind of stalk and add fire-type high density fiberboard and preparation method thereof.First the present invention utilizes soaking with sodium hydroxide agricultural crop straw, the wax coat on stalk top layer can be reduced, make the stalk fibre that content of ashes is low, again stalk fibre and wood-fibred are mixed rear aluminium hydroxide, Firebrake ZB etc. to coordinate with silane coupler etc. and process, amalgamation, uniformity, the fire protection flame retarding of further raising composite fibre, the fiber like this after process and adhesive, waterproofing agent can be combined closely, not easily layering, steady quality is homogeneous, and intensity is high.
In order to realize object of the present invention, the present invention is by following scheme implementation:
A kind of stalk adds fire-type high density fiberboard, is made up of the raw material of following weight portion: agricultural crop straw 42-45, concentration be 2% Sodium hydroxide q. s, water in right amount, silane coupler kh4501.5-2, concentration be 95% ethanol 66-70, wood leftover material 30-32, aluminium hydroxide 4-6, Firebrake ZB 2-3, Aqueous Polyurethane Adhesives 7-8, emulsified wax 1.5-2, pure-acrylic emulsion 1-2;
A kind of stalk of the present invention adds fire-type high density fiberboard, is made up of following concrete steps:
(1) putting into baking oven after being cleaned by agricultural crop straw, to be dried to water content be 20%-30%, cold go after be cut into the segment of 3-4 centimetre, then the concentration adding 3 times amount is the NaOH of 2%, filter after stirring 2-3 hour with the speed of 60 revs/min, get filter residue and be washed to neutrality, obtain crop branch fiber;
(2) wood leftover material is sent in wood chipper be cut into irregular spile, under 155-165 DEG C of condition, with saturated vapor (pressure is 0.75MPa), boiling is carried out to wood chip, send in defibrator after wood chip is softening, at the same temperature, under the mixing speed effect of 1200-1400 rev/min, wear into wood-fibred, the crop branch fiber obtained with step (1) is mixed to get composite fibre;
(3) aluminium hydroxide, Firebrake ZB being added concentration is make suspension in the ethanol of 95%, add silane coupler kh450 while stirring, at room temperature stir 30 minutes, then composite fibre is soaked wherein, pull out after 20-30 minute, put in an oven after drying, dry 30 minutes under the condition of 85-95 DEG C, take out the composite fibre obtaining surface modification after it cools naturally;
(4) after first being mixed with emulsified wax by Aqueous Polyurethane Adhesives, then add all the other residual components, make mixed slurry stand-by; The composite fibre of surface modification step (3) obtained adds the mixed slurry of half amount after mixing agitator is by fabric thrashing, stir, then the material after mixing thoroughly is sent in spray mixer, continue to spray into second half mixed slurry, obtain the composite fibre before hot pressing;
(5) composite fibre before hot pressing is mated formation equably in the slab meeting technological requirement, control the thickness of fiberboard, first precompressed on vulcanizing press, then through continuous rolling precompressed, obtain preformed slab, again preformed slab feeding hot press is carried out hot-forming (control hot pressing temperature is 180-210 DEG C, and briquetting pressure is 40kg/cm2, and the dwell time is 3-4 minute) and namely obtain product of the present invention.
The invention has the beneficial effects as follows: first the present invention makes stalk fibre with alkali treatment agricultural crop straw, wood leftover material is made wood-fibred, then with functional components and silane coupler, surface treatment is carried out to composite fibre, the internal stress on surface can be eliminated, thus improve the adhesion strength of composite fibre, after coordinating with adhesive etc., there is extremely strong resistance to water, viscosity, intensity; The present invention is by Aqueous Polyurethane Adhesives and emulsified wax, pure-acrylic emulsion etc. are blended makes process slurry, a part is blended with composite fibre, a part is sprayed on composite fibre surface, such treatment process can make process slurry well penetrate between fiber and fiber, waterproof moisture-proof effect is remarkable, prevent fiberboard cracking, warpage, increase the service life.
The present invention is also while to fibre modification, with the addition of the flame-retardant composition such as aluminium hydroxide, Firebrake ZB, utilize certain technique to be attached in fiber surface and gap, substantially increase the fire protecting performance of product, and the simple science of present component proportioning, technique is convenient to Industry Control, shaping speed is fast, and the fiberboard waterproof made, fire protecting performance are excellent, even density, indeformable, be suitable for the sector applications such as furniture, building materials, packaging and decoration.
Specific embodiments
Below by instantiation, the present invention is described in detail.
A kind of stalk adds fire-type high density fiberboard, is made up of the raw material of following weight portion (kilogram): agricultural crop straw 42, concentration be 2% Sodium hydroxide q. s, water in right amount, silane coupler kh4501.5, concentration be 95% ethanol 66, wood leftover material 30, aluminium hydroxide 4, Firebrake ZB 2, Aqueous Polyurethane Adhesives 7, emulsified wax 1.5, pure-acrylic emulsion 1;
A kind of stalk of the present invention adds fire-type high density fiberboard, is made up of following concrete steps:
(1) putting into baking oven after being cleaned by agricultural crop straw, to be dried to water content be 20%-30%, cold go after be cut into the segment of 3-4 centimetre, then the concentration adding 3 times amount is the NaOH of 2%, filter after stirring 2 hours with the speed of 60 revs/min, get filter residue and be washed to neutrality, obtain crop branch fiber;
(2) wood leftover material is sent in wood chipper be cut into irregular spile, under 155-165 DEG C of condition, with saturated vapor (pressure is 0.75MPa), boiling is carried out to wood chip, send in defibrator after wood chip is softening, at the same temperature, under the mixing speed effect of 1200 revs/min, wear into wood-fibred, the crop branch fiber obtained with step (1) is mixed to get composite fibre;
(3) aluminium hydroxide, Firebrake ZB being added concentration is make suspension in the ethanol of 95%, add silane coupler kh450 while stirring, at room temperature stir 30 minutes, then composite fibre is soaked wherein, pull out after 20 minutes, put in an oven after drying, dry 30 minutes under the condition of 85-95 DEG C, take out the composite fibre obtaining surface modification after it cools naturally;
(4) after first being mixed with emulsified wax by Aqueous Polyurethane Adhesives, then add all the other residual components, make mixed slurry stand-by; The composite fibre of surface modification step (3) obtained adds the mixed slurry of half amount after mixing agitator is by fabric thrashing, stir, then the material after mixing thoroughly is sent in spray mixer, continue to spray into second half mixed slurry, obtain the composite fibre before hot pressing;
(5) composite fibre before hot pressing is mated formation equably in the slab meeting technological requirement, control the thickness of fiberboard, first precompressed on vulcanizing press, then through continuous rolling precompressed, obtain preformed slab, again preformed slab feeding hot press is carried out hot-forming (control hot pressing temperature is 180-210 DEG C, and briquetting pressure is 40kg/cm2, and the dwell time is 3-4 minute) and namely obtain product of the present invention.
Thickness of the present invention is 12mm, the product after hot pressing cools at normal temperatures, saw and cut, deposit 2 days after, after testing, the performance test results of product of the present invention meets: density is 0.92g/cm 3, MOR is 36.4MPa, and internal bond strength is 0.86MPa, and elastic modelling quantity is 3148MPa, and thickness swelling rate is 10.3%, and burst size of methanal reaches E0 level environmental protection standard.

Claims (2)

1. a stalk adds fire-type high density fiberboard, it is characterized in that, be made up of the raw material of following weight portion: agricultural crop straw 42-45, concentration be 2% Sodium hydroxide q. s, water appropriate, silane coupler kh4501.5-2, concentration be 95% ethanol 66-70, wood leftover material 30-32, aluminium hydroxide 4-6, Firebrake ZB 2-3, Aqueous Polyurethane Adhesives 7-8, emulsified wax 1.5-2, pure-acrylic emulsion 1-2.
2. a kind of stalk adds fire-type high density fiberboard according to claim 1, it is characterized in that, is made up of following concrete steps:
(1) putting into baking oven after being cleaned by agricultural crop straw, to be dried to water content be 20%-30%, cold go after be cut into the segment of 3-4 centimetre, then the concentration adding 3 times amount is the NaOH of 2%, filter after stirring 2-3 hour with the speed of 60 revs/min, get filter residue and be washed to neutrality, obtain crop branch fiber;
(2) wood leftover material is sent in wood chipper be cut into irregular spile, under 155-165 DEG C of condition, with saturated vapor (pressure is 0.75MPa), boiling is carried out to wood chip, send in defibrator after wood chip is softening, at the same temperature, under the mixing speed effect of 1200-1400 rev/min, wear into wood-fibred, the crop branch fiber obtained with step (1) is mixed to get composite fibre;
(3) aluminium hydroxide, Firebrake ZB being added concentration is make suspension in the ethanol of 95%, add silane coupler kh450 while stirring, at room temperature stir 30 minutes, then composite fibre is soaked wherein, pull out after 20-30 minute, put in an oven after drying, dry 30 minutes under the condition of 85-95 DEG C, take out the composite fibre obtaining surface modification after it cools naturally;
(4) after first being mixed with emulsified wax by Aqueous Polyurethane Adhesives, then add all the other residual components, make mixed slurry stand-by; The composite fibre of surface modification step (3) obtained adds the mixed slurry of half amount after mixing agitator is by fabric thrashing, stir, then the material after mixing thoroughly is sent in spray mixer, continue to spray into second half mixed slurry, obtain the composite fibre before hot pressing;
(5) composite fibre before hot pressing is mated formation equably in the slab meeting technological requirement, control the thickness of fiberboard, first precompressed on vulcanizing press, then through continuous rolling precompressed, obtain preformed slab, again preformed slab feeding hot press is carried out hot-forming (control hot pressing temperature is 180-210 DEG C, and briquetting pressure is 40kg/cm2, and the dwell time is 3-4 minute) and namely obtain product of the present invention.
CN201510414296.6A 2015-07-15 2015-07-15 Straw added fireproof high-density fiberboard and preparation method thereof Pending CN105082308A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106182312A (en) * 2016-07-26 2016-12-07 安徽香杨林业有限公司 A kind of straw reclaims system training technique
CN106272868A (en) * 2016-08-23 2017-01-04 辽宁蓝亿实业有限公司 A kind of straw replaces the method that the part wood fiber makes environment-friendly type medium-density plate
CN106633971A (en) * 2016-09-22 2017-05-10 苏州佰思科节能环保科技有限公司 Waterproof anti-static high-density environment-friendly fiber board and preparation method thereof
CN107471354A (en) * 2017-08-28 2017-12-15 阜南县腾祥工艺品有限公司 A kind of processing method for improving aspen fibers by using silicon modulus of elasticity
CN107503640A (en) * 2017-09-30 2017-12-22 浙江盼家门业有限公司 A kind of solid wood composite door
CN107630646A (en) * 2017-09-30 2018-01-26 浙江盼家门业有限公司 One kind fire prevention solid wood composite door
CN110126054A (en) * 2019-05-06 2019-08-16 阜阳大可新材料股份有限公司 A method of preparing mildew-proof flame retarded fiberboard
CN113070969A (en) * 2021-04-22 2021-07-06 佳诺威集团股份有限公司 High-density fiberboard with strong fire resistance and preparation method thereof
CN113146789A (en) * 2021-05-17 2021-07-23 南京林业大学 Preparation method of high-strength formaldehyde-free wood fiberboard, fiberboard and application
CN113183275A (en) * 2021-05-11 2021-07-30 佳诺威集团股份有限公司 High-density fiberboard with antibacterial function and manufacturing process thereof
CN114148067A (en) * 2021-12-24 2022-03-08 帝高力装饰材料(江苏)有限公司 Preparation method of fireproof and waterproof floor
CN115464740A (en) * 2022-10-27 2022-12-13 湖南航天康达新材料有限公司 Waterproof high-density fiberboard and preparation method thereof

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106182312A (en) * 2016-07-26 2016-12-07 安徽香杨林业有限公司 A kind of straw reclaims system training technique
CN106272868B (en) * 2016-08-23 2019-03-22 辽宁蓝亿实业有限公司 A method of replace part wood-fibred to make environment-friendly type medium-density plate with straw
CN106272868A (en) * 2016-08-23 2017-01-04 辽宁蓝亿实业有限公司 A kind of straw replaces the method that the part wood fiber makes environment-friendly type medium-density plate
CN106633971A (en) * 2016-09-22 2017-05-10 苏州佰思科节能环保科技有限公司 Waterproof anti-static high-density environment-friendly fiber board and preparation method thereof
CN107471354A (en) * 2017-08-28 2017-12-15 阜南县腾祥工艺品有限公司 A kind of processing method for improving aspen fibers by using silicon modulus of elasticity
CN107630646A (en) * 2017-09-30 2018-01-26 浙江盼家门业有限公司 One kind fire prevention solid wood composite door
CN107503640A (en) * 2017-09-30 2017-12-22 浙江盼家门业有限公司 A kind of solid wood composite door
CN110126054A (en) * 2019-05-06 2019-08-16 阜阳大可新材料股份有限公司 A method of preparing mildew-proof flame retarded fiberboard
CN113070969A (en) * 2021-04-22 2021-07-06 佳诺威集团股份有限公司 High-density fiberboard with strong fire resistance and preparation method thereof
CN113070969B (en) * 2021-04-22 2022-06-17 佳诺威集团股份有限公司 High-density fiberboard with strong fire resistance and preparation method thereof
CN113183275A (en) * 2021-05-11 2021-07-30 佳诺威集团股份有限公司 High-density fiberboard with antibacterial function and manufacturing process thereof
CN113146789A (en) * 2021-05-17 2021-07-23 南京林业大学 Preparation method of high-strength formaldehyde-free wood fiberboard, fiberboard and application
CN114148067A (en) * 2021-12-24 2022-03-08 帝高力装饰材料(江苏)有限公司 Preparation method of fireproof and waterproof floor
CN115464740A (en) * 2022-10-27 2022-12-13 湖南航天康达新材料有限公司 Waterproof high-density fiberboard and preparation method thereof

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