CN105080915A - Washing device and method for metallurgical furnace shell cooling water circulating pipe - Google Patents

Washing device and method for metallurgical furnace shell cooling water circulating pipe Download PDF

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Publication number
CN105080915A
CN105080915A CN201510556382.0A CN201510556382A CN105080915A CN 105080915 A CN105080915 A CN 105080915A CN 201510556382 A CN201510556382 A CN 201510556382A CN 105080915 A CN105080915 A CN 105080915A
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CN
China
Prior art keywords
water
cooling water
pipe
furnace shell
metallurgical furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510556382.0A
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Chinese (zh)
Inventor
罗永春
袁海滨
蔡兵
李帆
田澍
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Copper Industry Branch Of Yunnan Tin Co Ltd
Original Assignee
Copper Industry Branch Of Yunnan Tin Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Copper Industry Branch Of Yunnan Tin Co Ltd filed Critical Copper Industry Branch Of Yunnan Tin Co Ltd
Priority to CN201510556382.0A priority Critical patent/CN105080915A/en
Publication of CN105080915A publication Critical patent/CN105080915A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/032Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D1/00Casings; Linings; Walls; Roofs
    • F27D1/12Casings; Linings; Walls; Roofs incorporating cooling arrangements

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cleaning In General (AREA)

Abstract

The invention discloses a washing device and method for a metallurgical furnace shell cooling water circulating pipe. The device is provided with a water pump (3), a washing liquid groove (4) and a water returning groove (5), wherein the washing liquid groove (4) and the water returning groove (5) are communicated through a pipeline. A cleaning liquid inlet pipe (9) is externally connected to the cleaning liquid groove, and a water inlet pipe of the water pump is connected with the cleaning liquid inlet pipe; a water outlet pipe of the water pump can be connected with a water inlet (1a), connected with a cooling water main water inlet pipe (2), of the metallurgical furnace shell cooling water circulating pipe (1); and a cooling water returning pipe (6) is externally connected to the water returning groove, and the water inlet end of the cooling water returning pipe is connected with a water outlet (1b) of the metallurgical furnace shell cooling water circulating pipe. Scales inside the pipe wall can be effectively cleaned, the cleaning efficiency is high, and impurities can be prevented from being oxidized and scaled in the cooling water pipe.

Description

A kind of metallurgical furnace furnace shell cooling water cycle water pipe flusher and purging method
Technical field
The present invention relates to a kind of cooling water pipe cleaning technique field, be particularly useful for metallurgical furnace furnace shell cooling water recirculation system flusher and purging method.
Background technology
Metallurgical furnace is all provided with furnace shell cooling water recirculation system, after this system is run for a long time, due to the calcium ions and magnesium ions enrichment in cooling water at water in-tube fouling, or the impurity in cooling water precipitates in water pipe, described sediment is mainly from cooling water tank, these all affect the cooling effect of furnace shell, thus have impact on the service life of metallurgical furnace.At present, it is all generally the flushing of leaning on cooling water to the process of cooling water pipe scaling, or beat cooling water pipe outer wall, scale forming matter is flushed to outside stove, but cooling water pipe is mostly provided with bend pipe, be difficult to removal of deposit by cooling water washing, even furnace shell will be cut when fouling is serious and clear up.
Summary of the invention
The object of the invention is the shortcoming solving the easy fouling of above-mentioned furnace shell cooling water circulation water pipe content and non-easy cleaning, provide a kind of and avoid impurity in cooling water pipe, be oxidized fouling and can the high metallurgical furnace furnace shell cooling water recirculation system flusher of fouling in rinse water tube wall effectively, cleaning efficiency and purging method.
Object of the present invention is achieved through the following technical solutions:
A kind of metallurgical furnace furnace shell cooling water cycle water pipe flusher, the cleaning liquid bath that this device is provided with water pump, be interconnected by pipeline and return flume, cleaning, liquid bath is upper outside is connected to cleaning fluid water inlet pipe, the water inlet pipe of water pump is connected with cleaning fluid water inlet pipe, and the outlet pipe of water pump can be connected cooling water water inlet manifold water inlet with metallurgical furnace furnace shell cooling water cycle water pipe connects; Return flume is circumscribed with CWR, and the water inlet end of CWR is connected with the delivery port of metallurgical furnace furnace shell cooling water cycle water pipe.
The water inlet position height of metallurgical furnace furnace shell cooling water cycle water pipe of the present invention is lower than delivery port.The water inlet of cooling water water inlet manifold is provided with filter.Blowoff valve is provided with bottom metallurgical furnace furnace shell cooling water cycle water pipe.
The method that the present invention rinses metallurgical furnace furnace shell cooling water cycle water pipe is as follows: by the water inlet of cleaning fluid water inlet pipe access metallurgical furnace furnace shell cooling water cycle water pipe, start water pump, cleaning fluid in cleaning liquid bath is pumped in cooling water circulation water pipe, cleaning fluid circulates in cooling water circulation water pipe, fouling is cleaned, after cleaning, cleaning fluid is discharged from delivery port, gets back to return flume along CWR; Open blowoff valve, the fouling be deposited on bottom cooling water circulation water pipe is discharged; Described cleaning fluid be with hydrochloric acid and oxalic acid by weight be mixed with intermixture after, then by mixed liquor that mix reagent and water are mixed with by weight.
The present invention has prepared the cleaning fluid of the most applicable cleaning metallurgical furnace fouling, by custom-designed cleaning device, by cleaning fluid in cooling water pipe with the mode circulation flushing of low in and high out, improve flush efficiency; Cleaning terminates rear remaining liquid and is all back to return flume, does not cause cleaning fluid waste and the pollution to cooling water; The primary raw material of cleaning fluid used is hydrochloric acid and oxalic acid, and presses rational proportion preparation, and not only cost is low, and developing result is good; Bottom cooling water, arrange blowoff valve, the blowdown of discontinuity can reduce fouling after contamination precipitation in cooling water.Filter is set at cooling water tank, impurity can be reduced and enter furnace shell cooling water circulation water pipe.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the present invention when cleaning.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1, the cleaning liquid bath 4 that apparatus of the present invention are provided with water pump 3, be interconnected by pipeline and return flume 5, cleaning liquid bath 4 is circumscribed with cleaning fluid water inlet pipe 9, the water inlet pipe of water pump 3 is connected with cleaning fluid water inlet pipe 9, and the outlet pipe of water pump 3 can be connected with the water inlet 1a of metallurgical furnace furnace shell cooling water cycle water pipe 1.When metallurgical furnace furnace shell cooling water cycle water pipe 1 normally works, being the water inlet 1a by connecting cooling water water inlet manifold 2, cooling water being injected circulating water pipe Inner eycle, realizing the cooling to metallurgical furnace furnace shell.When cooling water cycle water in-tube fouling is more, when needing cleaning, cooling water water inlet manifold 2 is pulled down, connects cleaning fluid water inlet pipe 9 and carry out flushing work.After flushing completes, then cleaning fluid water inlet pipe is pulled down, again connect cooling water water inlet manifold.External CWR 6 on return flume 5, the water inlet end of CWR 6 is connected with the delivery port 1b of metallurgical furnace furnace shell cooling water cycle water pipe 1.In order to improve flush efficiency, the position height of water inlet 1a will lower than delivery port 1b, and usual water inlet is positioned at the bottom of metallurgical furnace furnace shell cooling water cycle water pipe, and delivery port is positioned at the middle part of metallurgical furnace furnace shell cooling water cycle water pipe.In order to prevent the sediment long time integration in cooling water pipe from forming fouling, bottom cooling water circulation water pipe, be provided with blowoff valve 10.Generate fouling in order to avoid impurity is oxidized in cooling water circulation water pipe, the water inlet of the delivery port machine cooling water water inlet manifold 2 of cooling water tank 7 is provided with filter 2.
The method that flusher of the present invention rinses metallurgical furnace furnace shell cooling water cycle water pipe is as follows: by the water inlet 1a of cleaning fluid water inlet pipe 9 snap joint access metallurgical furnace furnace shell cooling water cycle water pipe, start water pump 3, cleaning fluid in cleaning liquid bath 4 is pumped in cooling water circulation water pipe 1, cleaning fluid circulates in cooling water circulation water pipe, cleans fouling.Cleaning fluid and fouling is utilized to react, by removal of deposit.Described cleaning fluid be with hydrochloric acid and oxalic acid by weight 1 ︰ 1 ~ 3 ︰ 1 be mixed with intermixture after, then by mix reagent and the water mixed liquor that is mixed with of 1 ︰ 5 ~ 2 ︰ 5 by weight, cleaning fluid pH is 4 ~ 7.
Described fouling mainly composition is calcium ions and magnesium ions sediment and iron rust, and following reaction generation compound soluble in water occurs cleaning fluid:
Mg 2++2Cl -=MgCl 2
Ca 2++2Cl -=CaCl 2
Fe 3++3Cl -=FeCl 3
Because the existence of above-mentioned reaction is eliminated or inhibits the solidification of fouling in cooling water pipe, improve the cooling effect of cooling water, improve the service life of metallurgical furnace simultaneously.
After cleaning, cleaning fluid is discharged from delivery port 1b, gets back to return flume 5 along CWR 6; Open blowoff valve 10, the fouling be deposited on bottom cooling water circulation water pipe is discharged.
For 20 square metres of vertical metallurgical furnaces, it is one group that its furnace shell cooling water is generally provided with 4 branch roads, cleaning fluid water inlet pipe 9 is connected with water inlet 1a, return flume is connected with CWR, cleaning fluid is prepared in cleaning liquid bath, hydrochloric acid and oxalic acid are mixed and made into intermixture by weight 1:1, and intermixture is prepared by weight 1:5 with water and obtained cleaning fluid, controls the PH of cleaning fluid 4 ~ 7.Observe the color of cleaning fluid and the changes in flow rate of each branch road in return flume after opening water pump, rinse 10 ~ 15 minutes.
For 20 square metres of horizontal metallurgical furnaces, it is one group that its furnace shell cooling water is generally provided with 1 branch road, cleaning fluid water inlet pipe 9 is connected with water inlet 1a, return flume is connected with CWR, cleaning fluid is prepared in cleaning liquid bath, hydrochloric acid and oxalic acid make intermixture by weight 1:2, and intermixture is prepared by weight 1:5 with water and obtained cleaning fluid, controls the PH of cleaning fluid 4 ~ 7.Observe the color of cleaning fluid and the changes in flow rate of this branch road in return flume after opening water pump, washing time is generally 5 ~ 10 minutes, if circling water flow rate is comparatively large in flushing process, also can shorten washing time.

Claims (5)

1. a metallurgical furnace furnace shell cooling water cycle water pipe flusher, it is characterized in that, the cleaning liquid bath (4) that this device is provided with water pump (3), be interconnected by pipeline and return flume (5), cleaning liquid bath (4) is circumscribed with cleaning fluid water inlet pipe (9), the water inlet pipe of water pump (3) is connected with cleaning fluid water inlet pipe (9), and the outlet pipe of water pump (3) can be connected cooling water water inlet manifold (2) water inlet (1a) with metallurgical furnace furnace shell cooling water cycle water pipe (1) connects; Return flume (5) is circumscribed with CWR (6), and the water inlet end of CWR (6) is connected with the delivery port (1b) of metallurgical furnace furnace shell cooling water cycle water pipe (1).
2. a kind of metallurgical furnace furnace shell cooling water cycle water pipe flusher according to claim 1, it is characterized in that, water inlet (1a) position height of metallurgical furnace furnace shell cooling water cycle water pipe (1) is lower than delivery port (1b).
3. a kind of metallurgical furnace furnace shell cooling water cycle water pipe flusher according to claim 1, is characterized in that, the water inlet of cooling water water inlet manifold (2) is provided with filter (2).
4. a kind of metallurgical furnace furnace shell cooling water cycle water pipe flusher according to claim 1, is characterized in that, metallurgical furnace furnace shell cooling water cycle water pipe (1) bottom is provided with blowoff valve (10).
5. adopt the flusher as described in any one of claim 1-4 to rinse the method for metallurgical furnace furnace shell cooling water cycle water pipe, it is characterized in that, method is as follows: by the water inlet (1a) of cleaning fluid water inlet pipe (9) access metallurgical furnace furnace shell cooling water cycle water pipe (1), start water pump (3), the cleaning fluid cleaned in liquid bath (4) is pumped in cooling water circulation water pipe, cleaning fluid circulates in cooling water circulation water pipe, fouling is cleaned, after cleaning, cleaning fluid is discharged from delivery port (1b), return flume (5) is got back to along CWR (6), open blowoff valve (10), the fouling be deposited on bottom cooling water circulation water pipe is discharged, described cleaning fluid be with hydrochloric acid and oxalic acid by weight 1:1 ~ 3:1 be mixed with intermixture after, then by mix reagent and the water mixed liquor that is mixed with of 1:5 ~ 2:5 by weight.
CN201510556382.0A 2015-09-02 2015-09-02 Washing device and method for metallurgical furnace shell cooling water circulating pipe Pending CN105080915A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510556382.0A CN105080915A (en) 2015-09-02 2015-09-02 Washing device and method for metallurgical furnace shell cooling water circulating pipe

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN105080915A true CN105080915A (en) 2015-11-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106082474A (en) * 2016-08-04 2016-11-09 苏州优浦精密铸造有限公司 A kind of aluminium ingot cleans the water circulation system of device
CN111014191A (en) * 2019-05-17 2020-04-17 唐山市康泰工贸有限公司 Application of bell-type annealing furnace waste hydrogen pipeline on-line cleaning technology
CN111871979A (en) * 2020-06-30 2020-11-03 宁波钢铁有限公司 Cleaning method for dust removal branch pipe of sintering flue gas active coke dry desulfurization and denitrification system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2120614U (en) * 1992-05-25 1992-11-04 吴明 Domestic dirty removing purifier
US7223337B1 (en) * 2004-01-26 2007-05-29 Goodway Technologies Corporation Apparatus and method for cleaning cooling tower recirculating water
CN104162645A (en) * 2014-08-31 2014-11-26 扬州嵘泰工业发展有限公司 Descaling machine for water pipe of die-casting mold
CN204027419U (en) * 2014-07-17 2014-12-17 贵阳中化开磷化肥有限公司 A kind of portable set cooling worm cleaning-machine structure
CN104390511A (en) * 2014-11-19 2015-03-04 重庆勤俭节电科技有限公司 Circular washing device for central air-conditioning fan coil
CN104722542A (en) * 2013-12-24 2015-06-24 上海梅山钢铁股份有限公司 Method and device for circularly flushing carbon steel pipes of refined cooling system
CN204974629U (en) * 2015-09-02 2016-01-20 云南锡业股份有限公司铜业分公司 Metallurgical stove stove outer covering cooling water circulation water pipe washing unit

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2120614U (en) * 1992-05-25 1992-11-04 吴明 Domestic dirty removing purifier
US7223337B1 (en) * 2004-01-26 2007-05-29 Goodway Technologies Corporation Apparatus and method for cleaning cooling tower recirculating water
CN104722542A (en) * 2013-12-24 2015-06-24 上海梅山钢铁股份有限公司 Method and device for circularly flushing carbon steel pipes of refined cooling system
CN204027419U (en) * 2014-07-17 2014-12-17 贵阳中化开磷化肥有限公司 A kind of portable set cooling worm cleaning-machine structure
CN104162645A (en) * 2014-08-31 2014-11-26 扬州嵘泰工业发展有限公司 Descaling machine for water pipe of die-casting mold
CN104390511A (en) * 2014-11-19 2015-03-04 重庆勤俭节电科技有限公司 Circular washing device for central air-conditioning fan coil
CN204974629U (en) * 2015-09-02 2016-01-20 云南锡业股份有限公司铜业分公司 Metallurgical stove stove outer covering cooling water circulation water pipe washing unit

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106082474A (en) * 2016-08-04 2016-11-09 苏州优浦精密铸造有限公司 A kind of aluminium ingot cleans the water circulation system of device
CN111014191A (en) * 2019-05-17 2020-04-17 唐山市康泰工贸有限公司 Application of bell-type annealing furnace waste hydrogen pipeline on-line cleaning technology
CN111871979A (en) * 2020-06-30 2020-11-03 宁波钢铁有限公司 Cleaning method for dust removal branch pipe of sintering flue gas active coke dry desulfurization and denitrification system

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Application publication date: 20151125

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