A kind of Computer signal data cable with fire-proof function and preparation method thereof
Technical field
The present invention relates to a kind of Computer signal data cable, a kind of trusted computer count with fire-proof function
According to cable and preparation method thereof.
Background technology
Wires and cables industry product category is numerous, and range of application is quite varied, relates to electric power, petrochemical industry, communicates, makes
The industry such as make, the most closely related with each department of national economy.RS cable is referred to as " tremulous pulse " and " neural " of national economy,
It is transmission information and various signal, it is achieved electromagnetic energy changes indispensable basic equipment, is Future Information society
Basic product necessary in Hui.Especially fast development Chinese Home as China, capital construction and auxiliary facility construction
Huge demand is self-evident.
Data transmission between computer and computer or computer and terminal can use serial communication and parallel communication
Two kinds of modes.Owing to serial communication mode has use, circuit is few, low cost, particularly when remote transmission, it is to avoid a plurality of
Line characteristic inconsistent and be widely adopted.When serial communication, it is desirable to communication two party all uses a standard interface, makes not
Same equipment can couple together easily and carry out communication.The RS-232 interface of early application also exists more deficiency, for
These are not enough, the most constantly occur in that some new interface standards, RS-485 are exactly one of them.
Refer to Fig. 1, at present conventional a kind of RS-485 Computer signal data cable, including three cable inner cores 1, with
And three outer internal shield 2, external shielding layer 3 and sheaths 4 being coated with successively of cable inner core 1;Three cable inner cores 1 set symmetrically
Putting, each cable inner core 1 all includes two conductor cores groups 11 within lapping layer 13, lapping layer 13, and each conductor cores group
The insulating barrier 12 of 11 outer claddings;And each conductor cores group 11 is made up of several conductor strand respectively.General conductor is tin plating copper core;
Insulating barrier 12 and lapping layer 13 use high density polyethylene (HDPE) foaming or foam fluoroethylene-propylene material to make;Internal shield 2 uses
Aluminium moulding material is composited;External shielding layer 3 uses tinned copper wire braiding to form;Sheath 4 uses polrvinyl chloride or foam fluorine
Ethylene propylene material is made.
This RS-485 Computer signal data cable has the following characteristics that
(1) electrical characteristic of RS-485: logical one represents with the voltage difference of line-to-line for+(2-6) V;Logical zero is with two
Voltage difference between line is that one (2-6) V represents.Interface signal level reduces than RS-232, is just hardly damaged the core of interface circuit
Sheet, and this level is compatible with Transistor-Transistor Logic level, can facilitate and be connected with TTL circuit;
(2) the data maximum transmission rate of RS-485 is lOMbps;
(3) RS-485 interface is to use balance driver and the combination of differential receiver, and anti-common mode disturbances ability strengthens, i.e.
Noise immunity is good;
(4) the maximum transmission distance standard value of RS-485 interface is 4000 feet, actually up to 3000 meters, and additionally RS-
232 interfaces only allow to connect 1 transceiver, i.e. single station ability in bus.And RS-485 interface is to allow to connect in bus
Up to 128 transceivers.I.e. having multistation ability, such user can utilize single RS-485 interface to set up easily and set
Standby network;
There is the above-mentioned advantages such as good noise immunity, long transmission range and multistation ability because of RS-485 interface,
Become the serial line interface of first-selection.But by the material of RS-485 Computer signal data cable it can be seen that its anti-flammability
Can be very poor;And the increase year by year of electrical fire incidence rate in occurring along with fire, therefore the most urgent to electric wire fire protection requirement
Cut.At present, Electrical Safety is global problem, particularly when fire incident occurs, how to leave guarantee of sufficient time people
Safe escape, the loss of minimizing accident, ensure line security energising, signal unimpeded, how to improve key project, important field
The fire safety grade of institute, special dimension etc., is the cable industry diligent pursuit of research staff.
Summary of the invention
It is an object of the invention to provide a kind of Computer signal data cable with fire-proof function and preparation method thereof,
With the problem solving to propose in above-mentioned background technology.
For achieving the above object, the present invention provides following technical scheme:
A kind of Computer signal data cable with fire-proof function, including multiple cable inner cores, and in multiple cable
The 3rd ceramic fibre fire resistant belt that is coated with successively outside core, the second metal screen layer, the second silicon rubber composite material flame-retardant layer, nanometer
Flame retardant insulation and fire-retardant oversheath;Multiple cable inner cores are symmetrically set, and each cable inner core all includes that the second pottery is fine
Outside multiple conductor cores groups of the internal setting of dimension fire resistant belt, the second ceramic fibre fire resistant belt, the second ceramic fibre fire resistant belt successively
Outside the insulation screen of cladding and the first metal screen layer, and each conductor cores group, the first ceramic fibre of being coated with successively is fire-resistant
Band and the first silicon rubber composite material flame-retardant layer;The first silicon rubber composite material flame-retardant layer and the second ceramic fibre fire resistant belt it
Between be filled with the first flame-retardant filler, at multiple cable inner cores each other, and cable inner core and the 3rd ceramic fibre fire-resistant
Band is all filled with the second flame-retardant filler;
The material of described first silicon rubber composite material flame-retardant layer and the second silicon rubber composite material flame-retardant layer is identical, and presses
Component according to weight portion is: organic silicon rubber waste material 30-60 part, ammonium polyphosphate 20-30 part, tripolycyanamide 10-20 part, starch
20-30 part, micron order palygorskite 10-20 part, white carbon 5-10 part, CNT 5-10 part, polymer phosphate ferrum 2-8 part,
Silane coupler 2-8 part;
Described nano flame retardant insulating barrier according to the component of weight portion is: water-borne acrylic resin 50-150 part, nanometer nitrogen phosphorus
Class expanding fire retardant 2-10 part, nm-class boron nitride 2-10 part, nano silicon oxide 2-10 part, nano mesoporous molecular screen 2-10 part, rush
Enter agent 3-8 part, plasticizer 0.5-1.5 part, age resistor 1-4 part;
Described first flame-retardant filler according to the component of weight portion is: mica powder 150-250 part, ethene-vinyl acetate are common
Polymers 100-200 part, polyether modified silicon oil 50-100 part, white carbon black 30-50 part, micron order snake stone powder 15-25 part, micron order are convex
Attapulgite 15-25 part, tin acetate or butyl titanate 2-6 part.
As the further scheme of the present invention: described first silicon rubber composite material flame-retardant layer and/or the second silicone rubber are multiple
Condensation material flame-retardant layer, according to the component of weight portion be: organic silicon rubber waste material 40-50 part, ammonium polyphosphate 24-26 part, trimerization
Cyanamide 14-16 part, starch 24-26 part, micron order palygorskite 14-16 part, white carbon 7-8 part, CNT 7-8 part, poly-
Close iron phosphate 4-6 part, silane coupler 4-6 part.
As the further scheme of the present invention: described first flame-retardant filler according to the component of weight portion is: mica powder
180-220 part, ethylene-vinyl acetate copolymer 140-160 part, polyether modified silicon oil 70-80 part, white carbon black 35-45 part, micron order
Snake stone powder 18-22 part, micron order convex Attapulgite 18-22 part, tin acetate or butyl titanate 3-5 part.
As the further scheme of the present invention: described nano flame retardant insulating barrier according to the component of weight portion is: aqueous acrylamide
Acid resin 80-120 part, nanometer nitrogen-phosphorus expansion fire retardant 5-7 part, nm-class boron nitride 5-7 part, nano silicon oxide 5-7 part, nanometer
Mesopore molecular sieve 5-7 part, accelerator 4-6 part, plasticizer 0.8-1.2 part, age resistor 2-3 part.
As the further scheme of the present invention: described first ceramic fibre fire resistant belt, the second ceramic fibre fire resistant belt and
Three ceramic fibre fire resistant belts are bonded by one layer of ceramic silica gel and layer of glass, and thickness is 0.2-0.5mm, adjacent layer
Use two-way wrapped mode, apart windings at every ply.
As the further scheme of the present invention: described first metal screen layer and the second metal screen layer are by many metals
Braided wires braiding forms, and described metal knitted silk is bare copper wire or tinned copper wire, diameter 0.15-0.2mm, and count is
80%-90%.
As the further scheme of the present invention: described fire-retardant oversheath uses low-smoke non-halogen flame-retardant high-strength abrasion-proof elastomer
Make.
As the further scheme of the present invention: described second flame-retardant filler is the compound potter's clay of easy-sintering.
The manufacture method of a kind of Computer signal data cable with fire-proof function, concretely comprises the following steps:
(1) several conductor strand is used to become a conductor cores group, then resistance at outer wrapped first ceramic fibre of conductor cores group
Fire band, then it is coated with the first silicon rubber composite material flame-retardant layer at the outer extrusion molding of the first ceramic fibre fire resistant belt;I.e. obtain single insulation
Conductor cores group;
(2) several insulated electric conductor core groups are plied to first total cable, and outside first total cable, are coated with expressing technique
One flame-retardant filler, then uses around-packing technology at the outer wrapped second ceramic fibre fire resistant belt of the first flame-retardant filler, then exists
The outer extrusion molding coated insulation screen layer of second ceramic fibre fire resistant belt, then outside insulation screen, weave the first metal screen layer, i.e.
Obtain unit cable inner core;
(3) several cables inner core group is plied to second total cable, and outside second total cable, is coated with second with expressing technique
Flame-retardant filler, then use around-packing technology at the outer wrapped 3rd ceramic fibre fire resistant belt of the second flame-retardant filler, then the
The second metal screen layer is woven outside three ceramic fibre fire resistant belts;
(4) use three-layer co-extruded technique, be coated with the second silicone rubber the most successively in the outside of the second metal screen layer
The fire-retardant layer of composite, nano flame retardant insulating barrier and fire-retardant oversheath.
Compared with prior art, the invention has the beneficial effects as follows:
The fire resistance test of the Computer signal data cable with fire-proof function of present invention design not only meets GB GB/
The requirement of T 19216, applies 1000V voltage between the conductors, and burn in the flame that flame temperature is 950-1000 DEG C 3h, electricity
Cable neither short circuit is not opened a way.Also can meet A level, B level and the requirement of C level of regulation in Britain's BS6387 standard, meanwhile, in combustion
Burning also can tolerate Water spray (W level) and impact (X level, Y level, Z level) with resistance to mechanical;In process of the test, cable neither short circuit is the most not
Open circuit.
This cable meets fire-retardant A class, is fire-retardant highest level, and anti-flammability is i.e. in order to extinguish, reduce or suppressing material
Burning, adds fire retardant the most in the material so that material has the performance stoping or delaying propagation of flame when burning.Outside
In the case of burning things which may cause a fire disaster disappears, can self-extinguishment through after a while.For reaching fire-retardant A class requirement, on structure designs, use wrapped
Ceramic fibre fire resistant belt, extrude silicon rubber composite material flame-retardant layer, fill flame-retardant filler, and use nano flame retardant insulating barrier with
And fire-retardant oversheath carries out protection etc. and realizes;Use extrusion cladding and the wrapped technique intersected so that the comprehensive mechanical of product
Formation is greatly improved.
Accompanying drawing explanation
Fig. 1 is the profile of RS-485 Computer signal data cable.
Fig. 2 is the profile of the Computer signal data cable with fire-proof function.
In figure: 1-cable inner core, 2-internal shield, 3-external shielding layer, 4-sheath, 5-the 3rd ceramic fibre fire resistant belt, 6-
Second metal screen layer, 7-the second silicon rubber composite material flame-retardant layer, 8-nano flame retardant insulating barrier, the fire-retardant oversheath of 9-, 10-
Two flame-retardant fillers, 11-conductor cores group, 12-insulating barrier, 13-lapping layer, 14-the first ceramic fibre fire resistant belt, 15-the first silicon
Rubber composite flame-retardant layer, 16-the second ceramic fibre fire resistant belt, 17-insulation screen, 18-the first metal screen layer, 19-
First flame-retardant filler.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the technical scheme of this patent is described in more detail.
Refer to Fig. 2, a kind of Computer signal data cable with fire-proof function, including multiple cable inner cores 1, and
Multiple outer the 3rd ceramic fibre fire resistant belt the 5, second metal screen layer the 6, second silicone rubber composite woods being coated with successively of cable inner core 1
Material flame-retardant layer 7, nano flame retardant insulating barrier 8 and fire-retardant oversheath 9;Multiple cable inner cores 1 are symmetrically set, each cable inner core
1 all includes the internal multiple conductor cores groups 11, second arranged of second ceramic fibre fire resistant belt the 16, second ceramic fibre fire resistant belt 16
The outside insulation screen 17 being coated with successively of ceramic fibre fire resistant belt 16 and the first metal screen layer 18, and each conductor cores group
11 outer the first ceramic fibre fire resistant belt 14 and the first silicon rubber composite material flame-retardant layers 15 being coated with successively;Multiple at the first silicone rubber
It is filled with the first flame-retardant filler 19, at multiple cable inner cores between condensation material flame-retardant layer 15 and the second ceramic fibre fire resistant belt 16
1 each other, and cable inner core 1 and the 3rd ceramic fibre fire resistant belt 5 are all filled with the second flame-retardant filler 10.
In the present invention, described first silicon rubber composite material flame-retardant layer 15 and the second silicon rubber composite material flame-retardant layer 7
Material is identical, and according to the component of weight portion is: organic silicon rubber waste material 30-60 part, ammonium polyphosphate 20-30 part, melamine
Amine 10-20 part, starch 20-30 part, micron order palygorskite 10-20 part, white carbon 5-10 part, CNT 5-10 part, poly-
Close iron phosphate 2-8, silane coupler 2-8 part.
As preferably, described first silicon rubber composite material flame-retardant layer 15 and/or the second silicon rubber composite material flame-retardant layer
7, according to the component of weight portion be: organic silicon rubber waste material 40-50 part, ammonium polyphosphate 24-26 part, tripolycyanamide 14-16 part,
Starch 24-26 part, micron order palygorskite 14-16 part, white carbon 7-8 part, CNT 7-8 part, polymer phosphate ferrum 4-6
Part, silane coupler 4-6 part.
In the present invention, described first ceramic fibre fire resistant belt the 14, second ceramic fibre fire resistant belt 16 and the 3rd ceramic fibre
Fire resistant belt 5 is bonded by one layer of ceramic silica gel and layer of glass, and thickness is 0.2-0.5mm, and adjacent layer uses two-way
Wrapped mode, apart windings at every ply.This material when-70 DEG C 210 DEG C softness, flexible, intensity is high, mechanicalness
Insulating properties is excellent.Making cable have the features such as softness, sound insulation, shock resistance, construction is laid convenient.
In the present invention, described first metal screen layer 18 and the second metal screen layer 6 are woven by many metal knitted silks
Forming, described metal knitted silk is bare copper wire or tinned copper wire, diameter 0.15-0.2mm, and count is 80%-90%.
In the present invention, described first flame-retardant filler 19 according to the component of weight portion is: mica powder 150-250 part, ethylene-
Acetate ethylene copolymer 100-200 part, polyether modified silicon oil 50-100 part, white carbon black 30-50 part, micron order snake stone powder 15-25
Part, micron order convex Attapulgite 15-25 part, tin acetate or butyl titanate 2-6 part.
As preferably, described first flame-retardant filler 19 according to the component of weight portion is: mica powder 180-220 part, ethylene-
Acetate ethylene copolymer 140-160 part, polyether modified silicon oil 70-80 part, white carbon black 35-45 part, micron order snake stone powder 18-22
Part, micron order convex Attapulgite 18-22 part, tin acetate or butyl titanate 3-5 part.
In the present invention, described nano flame retardant insulating barrier 8 according to the component of weight portion is: water-borne acrylic resin 50-150
Part, nanometer nitrogen-phosphorus expansion fire retardant 2-10 part, nm-class boron nitride 2-10 part, nano silicon oxide 2-10 part, mesoporous nano molecule
Sieve 2-10 part, accelerator 3-8 part, plasticizer 0.5-1.5 part, age resistor 1-4 part.
As preferably, described nano flame retardant insulating barrier 8 according to the component of weight portion is: water-borne acrylic resin 80-120
Part, nanometer nitrogen-phosphorus expansion fire retardant 5-7 part, nm-class boron nitride 5-7 part, nano silicon oxide 5-7 part, nano mesoporous molecular screen 5-
7 parts, accelerator 4-6 part, plasticizer 0.8-1.2 part, age resistor 2-3 part.
In the present invention, described fire-retardant oversheath 9 uses low-smoke non-halogen flame-retardant high-strength abrasion-proof elastomer to make.
In the present invention, described second flame-retardant filler 10 is the compound potter's clay of easy-sintering;This compound potter's clay is protected at normal temperatures
Hold soft loose powder shape, it is ensured that finished cable in use flexible, the 3rd ceramic fibre fire resistant belt 5 is fire-retardant around wrapping in second
The outside of inserts 10, the 3rd ceramic fibre fire resistant belt 5 has fire insulation and fire-retardant performance, and it can be by normal temperatures in powder ball shape
Compound potter's clay wrap;And when running into fire, compound potter's clay can be formed has heat insulation, fireproof earthenware, make cable inner core 1
Can work safely in porcelain tube, so that cable meets bears 950 DEG C, the combustion of 3 hours under load 1000V working condition
Burn, there is anti-spray, the function of resistance to mechanical shock simultaneously.
The manufacture method of a kind of Computer signal data cable with fire-proof function, concretely comprises the following steps:
(1) several conductor strand is used to become a conductor cores group 11, then fine at outer wrapped first pottery of conductor cores group 11
Dimension fire resistant belt 14, then it is coated with the first silicon rubber composite material flame-retardant layer 15 at the first outer extrusion molding of ceramic fibre fire resistant belt 14;Obtain
To single insulated electric conductor core group;
(2) several insulated electric conductor core groups are plied to first total cable, and outside first total cable, are coated with expressing technique
One flame-retardant filler 19, then uses around-packing technology wrapped second ceramic fibre fire resistant belt 16 outside the first flame-retardant filler 19,
Then at the second ceramic fibre fire resistant belt 16 outer extrusion molding coated insulation screen layer 17, then at insulation screen 17 outer braiding the first gold medal
Belong to screen layer 18, i.e. obtain unit cable inner core 1;
(3) several cables inner core 1 group is plied to second total cable, and outside second total cable, is coated with second with expressing technique
Flame-retardant filler 10, then uses around-packing technology wrapped 3rd ceramic fibre fire resistant belt 5 outside the second flame-retardant filler 10, then
At the 3rd ceramic fibre fire resistant belt 5 outer braiding the second metal screen layer 6;
(4) use three-layer co-extruded technique, be coated with the second silicone rubber the most successively in the outside of the second metal screen layer 6
The fire-retardant layer of composite 7, nano flame retardant insulating barrier 8 and fire-retardant oversheath 9.
The Computer signal data cable with fire-proof function of present invention design, utilizes homemade multiple high-performance refractory
Material is as flame-retardant layer;It has fire prevention completely, flame retardant rating is high, overload protection ability is strong, operating temperature is high, rated voltage energy
Reach 1000V, anticorrosion, good bending property, length in service life, can produce continuously, lay the advantages such as flexible by long length.
The examining report that this product carries out special experiment is taken passages as follows:
Sequence number |
Britain's BS6387 standard |
Standard-required |
Result |
1 |
A level |
After 650 DEG C are subject to fire 3h, circuit keeps complete |
Qualified |
2 |
X level |
After 650 DEG C are subject to fire, mechanical shock 15min, circuit keeps complete |
Qualified |
3 |
B level |
After 750 DEG C are subject to fire 3h, circuit keeps complete |
Qualified |
4 |
Y level |
After 750 DEG C are subject to fire, mechanical shock 15min, circuit keeps complete |
Qualified |
5 |
C level |
After 950 DEG C are subject to fire 3h, circuit keeps complete |
Qualified |
6 |
Z level |
After 950 DEG C are subject to fire, mechanical shock 15min, circuit keeps complete |
Qualified |
7 |
W level |
After 650 DEG C are subject to fire 15min, Water spray 15min, circuit keeps complete |
Qualified |
The examining report that this product carries out type approval test is taken passages as follows:
Visible, the fire resistance test of the Computer signal data cable with fire-proof function of present invention design not only meets state
The requirement of mark GB/T19216, applies 1000V voltage between the conductors, burns in the flame that flame temperature is 950-1000 DEG C
3h, cable neither short circuit is not opened a way.Also can meet A level, B level and the requirement of C level of regulation in Britain's BS6387 standard, with
Time, burning also can tolerate Water spray (W level) and impact (X level, Y level, Z level) with resistance to mechanical;In process of the test, cable is the shortest
Do not open a way in road.
This cable meets fire-retardant A class, is fire-retardant highest level, and anti-flammability is i.e. in order to extinguish, reduce or suppressing material
Burning, adds fire retardant the most in the material so that material has the performance stoping or delaying propagation of flame when burning.Outside
In the case of burning things which may cause a fire disaster disappears, can self-extinguishment through after a while.For reaching fire-retardant A class requirement, on structure designs, use wrapped
Ceramic fibre fire resistant belt, extrude silicon rubber composite material flame-retardant layer, fill flame-retardant filler, and use nano flame retardant insulating barrier with
And fire-retardant oversheath carries out protection etc. and realizes;Use extrusion cladding and the wrapped technique intersected so that the comprehensive mechanical of product
Formation is greatly improved.
Above the better embodiment of this patent is explained in detail, but this patent is not limited to above-mentioned embodiment party
Formula, in the ken that one skilled in the relevant art is possessed, it is also possible on the premise of without departing from this patent objective
Make a variety of changes.