CN105068085B - High accuracy list motor transmission laser radar three-dimensional scanning instrument - Google Patents
High accuracy list motor transmission laser radar three-dimensional scanning instrument Download PDFInfo
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- G01S—RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES
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Abstract
本发明公开了一种高精度单电机传动激光雷达三维扫描仪,一方面,实现了使用单个高精度伺服电机控制扫描仪实现全空间连续扫描,使扫描仪结构更为紧凑,还降低了成本,同时,用蜗轮和蜗杆代替齿轮,并且单向传动,消除了齿轮的回程误差,提高了激光雷达扫描仪的精度,缩小了扫描仪的体积,使用两个±0.001°精度的角度传感器对水平和垂直扫描角度进行记录,使扫描式激光雷达系统测量更为准确可靠,同时无线双轴超高精度俯仰角度传感器的使用,也使该高精度单电机传动激光雷达三维扫描仪可以实现扫描头的开机自动水平校准,简化了测量的前期准备工作,提高了扫描仪的工作效率。
The invention discloses a high-precision single-motor driven laser radar three-dimensional scanner. On the one hand, it realizes continuous scanning in the whole space by using a single high-precision servo motor to control the scanner, which makes the scanner more compact and reduces the cost. At the same time, the gears are replaced by worm gears and worms, and the one-way transmission eliminates the return error of the gears, improves the accuracy of the laser radar scanner, reduces the volume of the scanner, and uses two angle sensors with ±0.001° accuracy for horizontal and The vertical scanning angle is recorded, which makes the measurement of the scanning laser radar system more accurate and reliable. At the same time, the use of the wireless dual-axis ultra-high-precision pitch angle sensor also enables the high-precision single-motor drive laser radar 3D scanner to start the scanning head. Automatic horizontal calibration simplifies the preparatory work for measurement and improves the working efficiency of the scanner.
Description
技术领域technical field
本发明涉及激光雷达技术领域,尤其涉及一种高精度单电机传动激光雷达三维扫描仪。The invention relates to the technical field of laser radar, in particular to a high-precision single-motor driven laser radar three-dimensional scanner.
背景技术Background technique
随着我国航空航天业的迅猛发展,人们对非接触式的大气成分测量、风场数据测量、距离测量、速度测量、图像目标识别等技术方法的需求越来越大,激光雷达是解决以上问题的良好方案。由于激光的高度准直特性,为了实现大面积探测,扫描式激光雷达得到了广泛应用。其中,三维扫描仪是扫描式激光雷达的重要组成部分。With the rapid development of my country's aerospace industry, people's demand for non-contact atmospheric composition measurement, wind field data measurement, distance measurement, speed measurement, image target recognition and other technical methods is increasing. LiDAR is the solution to the above problems good plan. Due to the highly collimated characteristics of the laser, in order to achieve large-area detection, scanning lidar has been widely used. Among them, the 3D scanner is an important part of the scanning lidar.
三维扫描仪分为透射式扫描仪和反射式扫描仪。由于透射式扫描仪存在色散差(吸收),以及对不同波长激光透过率不相同等问题,使得透射式扫描仪在使用过程中产生一定的测量误差。反射式扫描仪应用更为广泛,尤其是,采用潜望镜原理的二次反射式扫描仪应用最为广泛。美国CLRphotonics公司的WindTracer相干测风激光雷达,法国LEOSPHERE公司的WindCube激光雷达,使用的都是潜望镜原理的二次反射式扫描仪。Three-dimensional scanners are divided into transmissive scanners and reflective scanners. Due to the dispersion difference (absorption) of the transmissive scanner and the different transmittance of different wavelengths of laser light, certain measurement errors occur in the transmissive scanner during use. Reflective scanners are more widely used, in particular, secondary reflective scanners using the periscope principle are the most widely used. The WindTracer coherent wind lidar of CLRphotonics in the United States and the WindCube lidar of LEOSPHERE in France use secondary reflection scanners based on the periscope principle.
但是,目前使用在激光雷达上的反射式扫描仪存在以下难点:However, the reflective scanners currently used on lidar have the following difficulties:
1、扫描仪的扫描角度误差将引起实际探测目标范围的误差。如图1所示,扫描仪角度误差Δθ与探测距离L和探测目标范围的误差Δd(即ΔX)存在以下关系:1. The scanning angle error of the scanner will cause the error of the actual detection target range. As shown in Figure 1, there is the following relationship between the scanner angle error Δθ and the error Δd (ie ΔX) between the detection distance L and the detection target range:
Δd=Δθ·L·π/180°Δd=Δθ·L·π/180°
因此,在探测距离为10km的情况下,±0.1°的扫描角度误差将导致探测目标范围±17.44m的误差,这对激光雷达精确定位的大气参数测量造成了严重影响。Therefore, in the case of a detection distance of 10 km, a scanning angle error of ±0.1° will result in an error of ±17.44m in the detection target range, which has a serious impact on the measurement of atmospheric parameters for precise positioning of lidar.
2、激光雷达的探测目标范围与扫描仪的扫描角度直接相关。在WindCube中,其探测指向(方位角和俯仰角)由计算机发送给两个独立工作的高精度伺服电机来确定并实现空间扫描。实际上,由此确定的探测指向与实际的探测指向存在偏差,原因在于现有的扫描仪采用纯齿轮传动,在现有机械加工精度条件下,无法避免齿轮的回程误差(如图3)。即使是在装调初期实现了高精度指向,随着齿轮的磨损,也会导致扫描仪实际扫描的角度范围与伺服电机的旋转角度范围存在偏差。2. The detection target range of the laser radar is directly related to the scanning angle of the scanner. In WindCube, its detection direction (azimuth and elevation angle) is sent by computer to two high-precision servo motors working independently to determine and realize space scanning. In fact, there is a deviation between the detected detection direction and the actual detection direction. The reason is that the existing scanners use pure gear transmission, and under the existing machining accuracy conditions, the return error of the gear cannot be avoided (as shown in Figure 3). Even if high-precision pointing is achieved at the initial stage of assembly and adjustment, as the gears wear out, there will be deviations between the actual scanning angle range of the scanner and the rotation angle range of the servo motor.
3、采用高精度伺服电机来控制扫描仪的扫描角度,如果不引入实时角度检测系统对扫描角度进行校准并实际获得当前的方位角度,就无法避免由于传导过程中的震动、器件制作误差、齿轮回程误差、热胀冷缩、机械磨损等导致的扫描仪旋转角度误差。使用传统的角度传感器进行扫描仪旋转角度检测,受限于传感器的线缆,使得扫描仪无法连续顺时针或连续逆时针扫描。3. Use a high-precision servo motor to control the scanning angle of the scanner. If you do not introduce a real-time angle detection system to calibrate the scanning angle and actually obtain the current azimuth angle, it is impossible to avoid vibrations in the transmission process, device manufacturing errors, and gears. Rotation angle error of the scanner caused by return stroke error, thermal expansion and contraction, mechanical wear, etc. Using a traditional angle sensor to detect the rotation angle of the scanner is limited by the cable of the sensor, so that the scanner cannot continuously scan clockwise or counterclockwise.
4、目前使用的潜望镜式三维连续扫描仪,使用两个高精度伺服电机分别控制扫描仪的水平和垂直扫描,但是在激光雷达具体应用中,三维扫描仪一般作RHI、VAD或PPI扫描;对于以上任意一种扫描方式,均是半球空间的单个自由度的扫描,所以采用双电机是冗余的,增加了成本,并降低了运行可靠性。4. The currently used periscope-type 3D continuous scanner uses two high-precision servo motors to control the horizontal and vertical scanning of the scanner respectively. However, in the specific application of laser radar, the 3D scanner generally performs RHI, VAD or PPI scanning; for Any of the above scanning methods is a scanning of a single degree of freedom in the hemispherical space, so the use of dual motors is redundant, which increases the cost and reduces the operational reliability.
发明内容Contents of the invention
本发明的目的是提供一种高精度单电机传动激光雷达三维扫描仪,实现了使用单个高精度伺服电机控制扫描仪全空间连续扫描,并提高了激光雷达扫描仪的精度,缩小了扫描仪的体积,简化了扫描仪的操作流程,使扫描式激光雷达系统测量更为准确可靠。The purpose of the present invention is to provide a high-precision single-motor-driven laser radar three-dimensional scanner, which realizes the continuous scanning of the whole space of the scanner controlled by a single high-precision servo motor, improves the precision of the laser radar scanner, and reduces the scanner's size. The volume simplifies the operation process of the scanner and makes the measurement of the scanning laser radar system more accurate and reliable.
本发明的目的是通过以下技术方案实现的:The purpose of the present invention is achieved through the following technical solutions:
一种高精度单电机传动激光雷达三维扫描仪,包括:高精度伺服电机1、带顺时针逆止器的蜗杆2、带逆时针逆止器的蜗杆3、内筒蜗轮4、扫描仪内筒5,内筒齿轮组6与7、无线双轴超高精度俯仰角度传感器8、俯仰角度传感器电源模块9、外筒蜗轮10、扫描仪外筒11、环形角度编码器12、轴承组13与激光雷达外壳17;A high-precision single-motor drive lidar three-dimensional scanner, including: high-precision servo motor 1, worm with clockwise backstop 2, worm with counterclockwise backstop 3, inner cylinder worm wheel 4, scanner inner cylinder 5. Inner cylinder gear sets 6 and 7, wireless two-axis ultra-high precision pitch angle sensor 8, pitch angle sensor power module 9, outer cylinder worm gear 10, scanner outer cylinder 11, ring angle encoder 12, bearing group 13 and laser Radar housing 17;
高精度伺服电机1分别与带顺时针逆止器的蜗杆2以及带逆时针逆止器的蜗杆3相连,带顺时针逆止器的蜗杆2通过安装在扫描仪内筒5下端的内筒蜗轮4,驱动扫描仪内筒5转动,扫描仪内筒上部安装有内筒齿轮组6和7,使水平旋转的扫描仪内筒5转换为扫描仪的竖直方向扫描;带逆时针逆止器的蜗杆3通过安装在扫描仪外筒3下端的外筒蜗轮10,驱动扫描仪外筒11水平旋转,从而实现扫描仪的水平扫描;环形角度编码器12的编码器固定在激光雷达外壳17上,其码盘固定在扫描仪外筒11上;无线双轴超高精度角度传感器8固定在扫描仪内筒5的外壁上,其内置有俯仰角度传感器电源模块9;扫描仪内筒5与扫描仪外筒11,以及扫描仪外筒11与激光雷达外壳17之间均通过轴承组13相连;The high-precision servo motor 1 is respectively connected with the worm 2 with a clockwise backstop and the worm 3 with a counterclockwise backstop, and the worm 2 with a clockwise backstop passes through the worm gear installed at the lower end of the inner cylinder 5 of the scanner. 4. Drive the scanner inner cylinder 5 to rotate, and the upper part of the scanner inner cylinder is equipped with inner cylinder gear sets 6 and 7, so that the horizontally rotating scanner inner cylinder 5 can be converted to scan in the vertical direction of the scanner; with a counterclockwise backstop The worm 3 drives the scanner outer cylinder 11 to rotate horizontally through the outer cylinder worm wheel 10 installed at the lower end of the scanner outer cylinder 3, so as to realize the horizontal scanning of the scanner; the encoder of the ring angle encoder 12 is fixed on the lidar housing 17 , the code disc is fixed on the scanner outer cylinder 11; the wireless dual-axis ultra-high-precision angle sensor 8 is fixed on the outer wall of the scanner inner cylinder 5, and a pitch angle sensor power module 9 is built in it; the scanner inner cylinder 5 and the scanning The outer cylinder 11 of the instrument, and the outer cylinder 11 of the scanner and the lidar housing 17 are connected through a bearing group 13;
实现水平方向旋转和角度检测的方式如下:由控制计算机设定一个水平扫描角度,并控制高精度伺服电机1逆时针旋转,由高精度伺服电机1驱动带逆时针逆止器的蜗杆3旋转,并由带逆时针逆止器的蜗杆3驱动外筒蜗轮10旋转,外筒蜗轮10驱动扫描仪外筒11旋转,同时安装在扫描仪外筒11上的环形角度编码器12的码盘随外筒一起旋转,环形角度编码器12的编码器固定在激光雷达外壳17上,记录外筒旋转角度;The way to achieve horizontal rotation and angle detection is as follows: set a horizontal scanning angle by the control computer, and control the high-precision servo motor 1 to rotate counterclockwise, and the high-precision servo motor 1 drives the worm 3 with counterclockwise backstop to rotate, The worm gear 10 of the outer tube is driven by the worm 3 with a counterclockwise backstop, and the worm gear 10 drives the outer tube 11 of the scanner to rotate. The cylinder rotates together, and the encoder of the ring angle encoder 12 is fixed on the lidar housing 17 to record the rotation angle of the outer cylinder;
实现垂直方向旋转和角度检测的方式如下:由控制计算机设定一个垂直扫描角度,并控制高精度伺服电机1顺时针旋转,由高精度伺服电机1驱动带顺时针逆止器的蜗杆2旋转,并由带顺时针逆止器的蜗杆2驱动内筒蜗轮4旋转,内筒蜗轮4驱动扫描仪内筒5,通过内筒齿轮组6和7将扫描仪内筒5水平方向的旋转转化为扫描头竖直方向的旋转,同时无线双轴超高精度俯仰角度传感器8实时记录扫描头垂直旋转角度。The way to achieve vertical rotation and angle detection is as follows: a vertical scanning angle is set by the control computer, and the high-precision servo motor 1 is controlled to rotate clockwise, and the high-precision servo motor 1 drives the worm 2 with a clockwise backstop to rotate, The worm gear 4 of the inner cylinder is driven by the worm 2 with a clockwise backstop, and the worm gear 4 of the inner cylinder drives the inner cylinder 5 of the scanner, and the horizontal rotation of the inner cylinder 5 of the scanner is converted into scanning through the inner cylinder gear set 6 and 7. The head rotates in the vertical direction, while the wireless two-axis ultra-high-precision pitch angle sensor 8 records the vertical rotation angle of the scanning head in real time.
进一步的,带顺时针逆止器的蜗杆2与带逆时针逆止器的蜗杆3均为蜗杆和逆止器的套接使用,通过连接高精度伺服电机1,实现了使用一台高精度伺服电机顺时针旋转时,控制扫描仪水平方向扫描;逆时针旋转时,控制扫描仪垂直方向扫描。Furthermore, the worm 2 with a clockwise backstop and the worm 3 with a counterclockwise backstop are both used as sockets between the worm and the backstop. By connecting the high-precision servo motor 1, the use of a high-precision servo When the motor rotates clockwise, it controls the scanner to scan in the horizontal direction; when it rotates counterclockwise, it controls the scanner to scan in the vertical direction.
进一步的,在扫描仪开机时,无线双轴超高精度俯仰角度传感器8检测扫描头的水平方位,并通过无线信号反馈给控制计算机,由控制计算机控制高精度伺服电机1顺时针旋转,驱动带顺时针逆止器的蜗杆2旋转,由带顺时针逆止器的蜗杆2驱动内筒蜗轮4旋转,内筒蜗轮4通过齿轮组6和7将内筒水平方向的旋转转化为扫描头竖直方向的旋转,直至扫描头处于竖直向上的零点位置,从而实现扫描仪的开机自动水平校准。Further, when the scanner is turned on, the wireless two-axis ultra-high-precision pitch angle sensor 8 detects the horizontal orientation of the scanning head, and feeds back to the control computer through a wireless signal, and the control computer controls the high-precision servo motor 1 to rotate clockwise, driving the belt The worm 2 of the clockwise backstop rotates, and the worm gear 4 of the inner cylinder is driven by the worm 2 with the clockwise backstop. The worm gear 4 of the inner cylinder converts the horizontal rotation of the inner cylinder into the vertical rotation of the scanning head through the gear set 6 and 7. Rotate in the direction until the scanning head is at the zero position vertically upward, so as to realize the automatic horizontal calibration of the scanner when it is turned on.
进一步的,所述无线双轴超高精度俯仰角度传感器8与环形角度编码器12的精度均为±0.001°,通过读取这两个传感器的数据,对扫描仪实际旋转角度进行实时记录,并在后续数据处理中,对旋转角度数据进行纠正。Further, the accuracy of the wireless two-axis ultra-high-precision pitch angle sensor 8 and the ring angle encoder 12 are both ±0.001°, by reading the data of these two sensors, the actual rotation angle of the scanner is recorded in real time, and In subsequent data processing, the rotation angle data is corrected.
进一步的,还包括:保护镜头15与挡雨器16;Further, it also includes: protective lens 15 and rain shield 16;
所述保护镜头15设置在扫描头上方,所述挡雨器16设置在激光雷达外壳与扫描仪外筒11的接触部位。The protective lens 15 is arranged above the scanning head, and the rain shield 16 is arranged at the contact position between the lidar casing and the scanner outer cylinder 11 .
由上述本发明提供的技术方案可以看出,As can be seen from the technical scheme provided by the present invention above,
(1)使用高精度伺服电机,通过水平旋转方向的±0.001°环形编码器,垂直方向的±0.001°无线双轴超高精度俯仰角度传感器对扫描角度进行实时记录,解决了由于伺服电机旋转角度与实际旋转角度不符导致的扫描仪旋转角度误差的问题,实现了水平方向小于±0.001°的角度误差,垂直方向小于±0.001°的角度误差,将10km处激光雷达的水平探测范围误差缩小到±0.17m,垂直探测范围误差缩小到±0.17m。(1) Use a high-precision servo motor to record the scanning angle in real time through a ±0.001° ring encoder in the horizontal rotation direction and a ±0.001° wireless dual-axis ultra-high-precision pitch angle sensor in the vertical direction, which solves the problem caused by the rotation angle of the servo motor The problem of the scanner rotation angle error caused by the discrepancy with the actual rotation angle has achieved an angle error of less than ±0.001° in the horizontal direction and an angle error of less than ±0.001° in the vertical direction, reducing the horizontal detection range error of the laser radar at 10km to ± 0.17m, the vertical detection range error is reduced to ±0.17m.
(2)通过使用蜗杆搭配逆止器,实现了单个高精度伺服电机控制扫描仪360°不间断连续三维扫描。同时由于逆止器的单向旋转扫描特性,避免了齿轮双向传动产生的回程误差,且在国内现有的机械加工水平下,蜗杆的制作精度和耐磨损性都高于齿轮。(2) By using a worm with a backstop, a single high-precision servo motor controls the scanner for 360° uninterrupted continuous three-dimensional scanning. At the same time, due to the one-way rotation scanning characteristic of the backstop, the return error caused by the two-way transmission of the gear is avoided, and under the existing domestic machining level, the manufacturing accuracy and wear resistance of the worm are higher than that of the gear.
(3)使用单个高精度伺服电机,减小了扫描仪的体积,降低了扫描仪的复杂度。(3) Using a single high-precision servo motor reduces the volume and complexity of the scanner.
(4)使用±0.001°的无线双轴超高精度俯仰角度传感器,实现了扫描头的开机自动水平校准,避免了在坑洼地面使用时的人工校准,降低了扫描式激光雷达系统的操作复杂程度,提高了测量准确度。(4) Using ±0.001° wireless dual-axis ultra-high-precision pitch angle sensor, the automatic horizontal calibration of the scanning head is realized, which avoids manual calibration when used on potholes, and reduces the operation complexity of the scanning laser radar system to improve the measurement accuracy.
(5)扫描头出光口加上了可单独拆卸的保护镜头。望远镜光路与扫描头光路水平衔接,可以保护望远镜系统。在扫描仪外筒与外壳之间,安装了防雨器,可以防止雨水通过扫描仪与外壳之间的空隙侵入仪器内部。(5) A detachable protective lens is added to the light outlet of the scanning head. The optical path of the telescope is connected horizontally with the optical path of the scanning head, which can protect the telescope system. A rainproof device is installed between the outer cylinder of the scanner and the casing to prevent rainwater from intruding into the instrument through the gap between the scanner and the casing.
(6)垂直扫描是通过齿轮组传动实现,精确角度定位采用高精度位置传感器实现,这种方式避免了双电机实现二维扫描产生的绕线问题,使得整体扫描结构更紧凑、位置指向精度更高、旋转自由度更强。(6) The vertical scanning is realized by the transmission of the gear set, and the precise angular positioning is realized by a high-precision position sensor. This method avoids the winding problem caused by the dual-motor two-dimensional scanning, making the overall scanning structure more compact and the position pointing accuracy higher Higher degree of freedom of rotation.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域的普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings on the premise of not paying creative work.
图1为背景技术提供的扫描仪扫描角度误差导致的探测目标范围误差示意图;Fig. 1 is a schematic diagram of the detection target range error caused by the scanning angle error of the scanner provided by the background technology;
图2为背景技术提供的齿轮的回程误差的示意图;Fig. 2 is a schematic diagram of the backstroke error of the gear provided by the background technology;
图3为本发明实施例提供的一种高精度单电机传动激光雷达三维扫描仪的结构剖视图;Fig. 3 is a structural cross-sectional view of a high-precision single-motor driven lidar three-dimensional scanner provided by an embodiment of the present invention;
图4为本发明实施例提供的激光雷达的截面剖图;FIG. 4 is a cross-sectional view of a laser radar provided by an embodiment of the present invention;
图5为本发明实施例提供的无线双轴超高精度俯仰角度传感器的示意图;5 is a schematic diagram of a wireless two-axis ultra-high-precision pitch angle sensor provided by an embodiment of the present invention;
图6为本发明实施例提供的环形角度编码器的示意图;FIG. 6 is a schematic diagram of an annular angle encoder provided by an embodiment of the present invention;
图7为本发明实施例提供的使用PPI扫描方式使用传感器实际读取数值为坐标值进行数据记录的数据记录格式示意图。Fig. 7 is a schematic diagram of the data recording format provided by the embodiment of the present invention using the PPI scanning method and using the actual reading value of the sensor as the coordinate value for data recording.
具体实施方式detailed description
下面结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明的保护范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明实施例提供一种高精度单电机传动激光雷达三维扫描仪,其结构剖视图如图3所示,其主要包括:高精度伺服电机1、带顺时针逆止器的蜗杆2、带逆时针逆止器的蜗杆3、内筒蜗轮4、扫描仪内筒5、内筒齿轮组6与7、无线双轴超高精度俯仰角度传感器8、俯仰角度传感器电源模块9、外筒蜗轮10、扫描仪外筒11、环形角度编码器12、轴承组13、内部反射镜14、保护镜头15、挡雨器16、激光雷达外壳17;The embodiment of the present invention provides a high-precision single-motor-driven laser radar three-dimensional scanner. Its structural cross-sectional view is shown in Figure 3, which mainly includes: Backstop worm 3, inner tube worm gear 4, scanner inner tube 5, inner tube gear sets 6 and 7, wireless dual-axis ultra-high precision pitch angle sensor 8, pitch angle sensor power module 9, outer tube worm gear 10, scanning Instrument outer cylinder 11, ring angle encoder 12, bearing group 13, internal mirror 14, protective lens 15, rain shield 16, lidar housing 17;
高精度伺服电机1分别与带顺时针逆止器的蜗杆2以及带逆时针逆止器的蜗杆3相连,带顺时针逆止器的蜗杆2通过安装在扫描仪内筒5下端的内筒蜗轮4,驱动扫描仪内筒5转动,扫描仪内筒上部安装有内筒齿轮组6和7,使水平旋转的扫描仪内筒5转换为扫描仪的竖直方向扫描。The high-precision servo motor 1 is respectively connected with the worm 2 with a clockwise backstop and the worm 3 with a counterclockwise backstop, and the worm 2 with a clockwise backstop passes through the worm gear installed at the lower end of the inner cylinder 5 of the scanner. 4. Drive the inner cylinder 5 of the scanner to rotate, and the inner cylinder gear set 6 and 7 are installed on the upper part of the inner cylinder of the scanner, so that the horizontally rotating inner cylinder 5 of the scanner can be converted to scan in the vertical direction of the scanner.
带逆时针逆止器的蜗杆3通过安装在扫描仪外筒11下端的外筒蜗轮10,驱动扫描仪外筒11水平旋转,从而实现扫描仪的水平扫描。同时,环形角度编码器12的编码器固定在激光雷达外壳17上,其码盘固定在扫描仪外筒11上,可以随着扫描仪外筒11一起旋转,从而对扫描仪外筒11水平扫描角度实时记录。The worm 3 with counterclockwise backstop drives the scanner outer cylinder 11 to rotate horizontally through the outer cylinder worm wheel 10 installed at the lower end of the scanner outer cylinder 11, thereby realizing horizontal scanning of the scanner. At the same time, the encoder of the annular angle encoder 12 is fixed on the laser radar housing 17, and its code disc is fixed on the scanner outer cylinder 11, which can rotate together with the scanner outer cylinder 11, thereby scanning the scanner outer cylinder 11 horizontally. The angle is recorded in real time.
无线双轴超高精度角度传感器8固定在扫描仪内筒5的外壁上(靠近扫描头),其内置有俯仰角度传感器电源模块9,对扫描仪内筒竖直扫描角度实时记录。The wireless dual-axis ultra-high-precision angle sensor 8 is fixed on the outer wall of the scanner inner cylinder 5 (near the scanning head), and it is built with a pitch angle sensor power module 9, which records the vertical scanning angle of the scanner inner cylinder in real time.
同时,扫描仪内筒5与扫描仪外筒11之间通过轴承组13相连,扫描仪外筒11与激光雷达外壳17之间,也通过轴承组13相连,并在扫描仪外筒11与激光雷达外壳之间,使用挡雨器16,保护扫描仪内部不受外界环境干扰。扫描头处采用可更换的保护镜头15,方便以后维护。Simultaneously, the inner cylinder 5 of the scanner is connected to the outer cylinder 11 of the scanner through the bearing group 13, and the outer cylinder 11 of the scanner and the lidar shell 17 are also connected through the bearing group 13, and the outer cylinder 11 of the scanner is connected to the laser beam. Between the radar housings, a rain shield 16 is used to protect the interior of the scanner from interference from the external environment. A replaceable protective lens 15 is adopted at the scanning head, which is convenient for future maintenance.
本发明实施例所提供的高精度单电机传动激光雷达三维扫描仪的光线传播原理与现有的潜望镜原理类似;其外形结构与图1所述的激光雷达装置(图1左下角立方体装置)类似,为了便于理解其外形结构可参见图4,即本实施例所述的激光雷达外壳17与图1中的立方体外壳类似,扫描仪在激光雷达中的位置与图1中立方体顶部的扫描仪类似。The light propagation principle of the high-precision single-motor-driven laser radar 3D scanner provided by the embodiment of the present invention is similar to the principle of the existing periscope; its shape and structure are similar to the laser radar device described in Figure 1 (the cube device in the lower left corner of Figure 1 ) , in order to facilitate the understanding of its external structure can refer to Figure 4, that is, the laser radar housing 17 described in this embodiment is similar to the cube housing in Figure 1, and the position of the scanner in the laser radar is similar to that of the scanner on the top of the cube in Figure 1 .
本发明实施例中,使用了无线双轴超高精度俯仰角度传感器8,从而使该高精度单电机传动激光雷达三维扫描仪可以实现扫描仪的开机自动水平校准,其校准过程如下:In the embodiment of the present invention, a wireless two-axis ultra-high-precision pitch angle sensor 8 is used, so that the high-precision single-motor-driven lidar three-dimensional scanner can realize the automatic level calibration of the scanner when it is turned on. The calibration process is as follows:
在扫描仪开机时,安装在扫描头(图3中出光口)附近的无线双轴超高精度俯仰角度传感器8(由俯仰角度传感器电源模块9为其供电)检测扫描头的水平方位,并通过无线信号反馈给控制计算机,由控制计算机控制高精度伺服电机1顺时针旋转,驱动带顺时针逆止器的蜗杆2旋转,由带顺时针逆止器的蜗杆2驱动内筒蜗轮4旋转,内筒蜗轮4安装在扫描仪内筒5下端,通过内筒齿轮组6和7将内筒水平方向的旋转转化为扫描头竖直方向的旋转,直至扫描头处于竖直向上的零点位置。When the scanner is turned on, the wireless two-axis ultra-high-precision pitch angle sensor 8 (powered by the pitch angle sensor power module 9) installed near the scan head (the light outlet in Fig. 3) detects the horizontal orientation of the scan head, and passes The wireless signal is fed back to the control computer, and the control computer controls the high-precision servo motor 1 to rotate clockwise, driving the worm 2 with a clockwise backstop to rotate, and the worm 2 with a clockwise backstop to drive the inner tube worm gear 4 to rotate, and the inner cylinder The barrel worm gear 4 is installed at the lower end of the inner barrel 5 of the scanner, and the horizontal rotation of the inner barrel is converted into the vertical rotation of the scanning head through the inner barrel gear sets 6 and 7 until the scanning head is at the vertically upward zero position.
另外,实现水平方向旋转和角度检测的方式如下:由控制计算机设定一个水平扫描角度,并控制高精度伺服电机1逆时针旋转,由高精度伺服电机1驱动带逆时针逆止器的蜗杆3旋转,并由带逆时针逆止器的蜗杆3驱动外筒蜗轮10旋转,外筒蜗轮10驱动扫描仪外筒11旋转,同时安装在外筒上的环形角度编码器12的码盘随扫描仪外筒11一起旋转,环形角度编码器12的编码器固定在激光雷达外壳(17)上,从而记录外筒旋转角度;In addition, the way to achieve horizontal rotation and angle detection is as follows: a horizontal scanning angle is set by the control computer, and the high-precision servo motor 1 is controlled to rotate counterclockwise, and the high-precision servo motor 1 drives the worm 3 with a counterclockwise backstop Rotate, and the worm gear 10 of the outer cylinder is driven by the worm 3 with a counterclockwise backstop, the worm gear 10 drives the outer cylinder 11 of the scanner to rotate, and the code disc of the annular angle encoder 12 installed on the outer cylinder follows the scanner outside The cylinder 11 rotates together, and the encoder of the ring angle encoder 12 is fixed on the lidar housing (17), thereby recording the rotation angle of the outer cylinder;
实现垂直方向旋转和角度检测的方式如下:由控制计算机设定一个垂直扫描角度,并控制高精度伺服电机1顺时针旋转,由高精度伺服电机1驱动带顺时针逆止器的蜗杆2旋转,并由带顺时针逆止器的蜗杆2驱动内筒蜗轮4旋转,内筒蜗轮4安装在扫描仪内筒5下端,通过内筒齿轮组6和7将内筒水平方向的旋转转化为扫描头竖直方向的旋转,同时无线双轴超高精度俯仰角度传感器8实时记录扫描头垂直旋转角度。The way to achieve vertical rotation and angle detection is as follows: a vertical scanning angle is set by the control computer, and the high-precision servo motor 1 is controlled to rotate clockwise, and the high-precision servo motor 1 drives the worm 2 with a clockwise backstop to rotate, The inner tube worm gear 4 is driven to rotate by the worm 2 with a clockwise backstop. The inner tube worm gear 4 is installed at the lower end of the inner tube 5 of the scanner, and the horizontal rotation of the inner tube is converted into a scanning head through the inner tube gear set 6 and 7. Rotation in the vertical direction, while the wireless dual-axis ultra-high-precision pitch angle sensor 8 records the vertical rotation angle of the scanning head in real time.
本发明实施例中,所述无线双轴超高精度俯仰角度传感器8与环形角度编码器12的精度均为±0.001°,所述无线双轴超高精度俯仰角度传感器7的示意图如图5所示,所述环形角度编码器12的示意图如图6所示。同时,本发明实施例中,使用直接读取扫描头的旋转角度的方式,减小了扫描仪的角度扫描误差导致的激光雷达的测量目标范围误差;示例性的,如图7所示,为使用PPI(水平)扫描方式使用传感器实际读取数值为坐标值进行数据记录的数据记录格式示意图。In the embodiment of the present invention, the accuracy of the wireless two-axis ultra-high-precision pitch angle sensor 8 and the ring angle encoder 12 are both ±0.001°, and the schematic diagram of the wireless two-axis ultra-high-precision pitch angle sensor 7 is shown in Figure 5 As shown, the schematic diagram of the ring angle encoder 12 is shown in FIG. 6 . At the same time, in the embodiment of the present invention, the method of directly reading the rotation angle of the scanning head is used to reduce the measurement target range error of the laser radar caused by the angular scanning error of the scanner; for example, as shown in Figure 7, it is Schematic diagram of the data recording format for data recording using the PPI (horizontal) scanning method and using the actual reading value of the sensor as the coordinate value for data recording.
本发明的上述方案,主要获得了如下有益效果:Above-mentioned scheme of the present invention, mainly obtained following beneficial effect:
1)使用高精度伺服电机,通过水平旋转方向的±0.001°环形编码器,垂直方向的±0.001°无线双轴超高精度俯仰角度传感器对扫描角度进行实时记录,解决了由于伺服电机旋转角度与实际旋转角度不符导致的扫描仪旋转角度误差的问题,实现了水平方向小于±0.001°的角度误差,垂直方向小于±0.001°的角度误差,将10km处激光雷达的水平探测范围误差缩小到±0.17m,垂直探测范围误差缩小到±0.17m。1) Use a high-precision servo motor to record the scanning angle in real time through a ±0.001° ring encoder in the horizontal rotation direction and a ±0.001° wireless dual-axis ultra-high-precision pitch angle sensor in the vertical direction. The problem of the scanner rotation angle error caused by the discrepancy of the actual rotation angle has achieved an angle error of less than ±0.001° in the horizontal direction and an angle error of less than ±0.001° in the vertical direction, reducing the horizontal detection range error of the laser radar at 10km to ±0.17 m, the vertical detection range error is reduced to ±0.17m.
2)通过使用蜗杆搭配逆止器,实现了单个高精度伺服电机控制扫描仪360°不间断连续三维扫描。同时由于逆止器的单向旋转扫描特性,避免了齿轮双向传动产生的回程误差,且在国内现有的机械加工水平下,蜗杆的制作精度和耐磨损性都高于齿轮。2) By using a worm with a backstop, a single high-precision servo motor controls the scanner for 360° uninterrupted continuous three-dimensional scanning. At the same time, due to the one-way rotation scanning characteristic of the backstop, the return error caused by the two-way transmission of the gear is avoided, and under the existing domestic machining level, the manufacturing accuracy and wear resistance of the worm are higher than that of the gear.
3)使用单个高精度伺服电机,减小了扫描仪的体积,降低了扫描仪的复杂度。3) Using a single high-precision servo motor reduces the volume and complexity of the scanner.
4)使用±0.001°的无线双轴超高精度俯仰角度传感器,实现了扫描头的开机自动水平校准,避免了在坑洼地面使用时的人工校准,降低了扫描式激光雷达系统的操作复杂程度,提高了测量准确度。4) The use of ±0.001° wireless dual-axis ultra-high-precision pitch angle sensor realizes the automatic horizontal calibration of the scanning head when it is turned on, avoids manual calibration when used on potholes, and reduces the operational complexity of the scanning laser radar system , which improves the measurement accuracy.
5)扫描头出光口加上了可单独拆卸的保护镜头。望远镜光路与扫描头光路水平衔接,可以保护望远镜系统。在激光雷达外壳与扫描仪外筒的接触部位使用挡雨器,防止仪器内部受外界不良环境影响。5) A detachable protective lens is added to the light outlet of the scanning head. The optical path of the telescope is connected horizontally with the optical path of the scanning head, which can protect the telescope system. Use a rain shield at the contact point between the lidar shell and the scanner outer cylinder to prevent the interior of the instrument from being affected by the adverse external environment.
6)垂直扫描是通过齿轮组传动实现,精确角度定位采用高精度位置传感器实现,这种方式避免了双电机实现二维扫描产生的绕线问题,使得整体扫描结构更紧凑、位置指向精度更高、旋转自由度更强。6) The vertical scanning is realized by the transmission of the gear set, and the precise angular positioning is realized by the high-precision position sensor. This method avoids the winding problem caused by the two-dimensional scanning of the dual motors, making the overall scanning structure more compact and the position pointing accuracy higher , The degree of freedom of rotation is stronger.
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明披露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应该以权利要求书的保护范围为准。The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person familiar with the technical field can easily conceive of changes or changes within the technical scope disclosed in the present invention. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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US20220090670A1 (en) * | 2020-09-23 | 2022-03-24 | Perkinelmer Health Sciences Canada, Inc. | Single drive positioning systems and methods and mass analysis systems including same |
CN112426240B (en) * | 2021-01-05 | 2021-07-13 | 深圳市伊奈美科技开发有限公司 | Telescopic three-dimensional high accuracy scanner in oral cavity |
CN115494478B (en) * | 2022-11-15 | 2023-03-10 | 杭州欧镭激光技术有限公司 | Laser radar |
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JP2010508497A (en) * | 2006-10-30 | 2010-03-18 | オートノシス インコーポレイテッド | Rider scanning system |
JP5035214B2 (en) * | 2008-10-28 | 2012-09-26 | 株式会社日本自動車部品総合研究所 | Optical scanning device |
CN201293837Y (en) * | 2008-11-28 | 2009-08-19 | 北京工业大学 | Moonmobile high speed three-dimensional laser imaging radar system |
JP5891893B2 (en) * | 2012-03-27 | 2016-03-23 | 株式会社デンソーウェーブ | Laser radar equipment |
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CN104749565B (en) * | 2015-04-22 | 2018-06-01 | 深圳大舜激光技术有限公司 | A kind of laser radar three-dimensional scanning rotating mirror system |
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