CN105067502A - Cooling liquid simulated use corrosion detection device with remote monitoring function - Google Patents
Cooling liquid simulated use corrosion detection device with remote monitoring function Download PDFInfo
- Publication number
- CN105067502A CN105067502A CN201510425383.1A CN201510425383A CN105067502A CN 105067502 A CN105067502 A CN 105067502A CN 201510425383 A CN201510425383 A CN 201510425383A CN 105067502 A CN105067502 A CN 105067502A
- Authority
- CN
- China
- Prior art keywords
- liquid coolant
- remote monitoring
- monitoring function
- simulation
- testing device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
Abstract
The invention relates to a cooling liquid simulated use corrosion detection device with a remote monitoring function. The device is characterized by comprising a simulated use corrosion detection system and a data acquiring and monitoring system, wherein the simulated use corrosion detection system comprises a box body, a liquid feeding mechanism, a liquid storage tank, an expansion box, a circulation pipeline, a centrifugal pump, a heater, a radiator and a filter; the data acquiring and monitoring system comprises a temperature sensor, a flow sensor, a pressure sensor, a motor power sensor, an image acquisition module, a PLC (programmable logical controller) module, a wireless data transmitting module and a handheld terminal. The device is scientific and reasonable in structural design, and has the advantages of easiness in use, convenience in operation, high test precision and capability of realizing large-scale production and real-time remote monitoring and guaranteeing detection effectiveness; the cooling liquid simulated use corrosion detection device has higher innovation.
Description
Technical field
The present invention relates to a kind of pick-up unit, particularly a kind of liquid coolant simulation with remote monitoring function uses corrosion testing device.
Background technology
Liquid coolant, also known as anti freezing solution, is a kind of chemical synthesis preparation, and the application of liquid coolant not only can prevent the cooling system of engine from occurring freezeout when low temperature, but also is conducive to the heat radiation of engine-cooling system.
A excellent engine coolant not only will have effect that is antifreeze, heat radiation, but also will have excellent corrosion inhibiting ability.Because when solid surface contacts with liquid (liquid coolant), liquid can cause damage to solid surface, and the phenomenon that this solid surface is damaged is called corrosion.Therefore, in order to ensure the good operation of engine, designing a device detecting liquid coolant simulation use corrosion that is specifically designed to and being extremely necessary.
Within 1991, China has made and issued SH/T0088 " engine coolant simulation uses etching test " this examination criteria with reference to ASTMD2570 " engine coolant simulation uses corrosion measurement method ", although have some enterprises afterwards, mechanism developed this test unit successively according to self needing, but due to the processing voluntarily of its parts thereof, unrealized standardization, make this device reach large-scale production, have impact on the accuracy of experimental result.Therefore, in order to improve the detection level of domestic liquid coolant product, support vehicles traffic safety, developing the liquid coolant simulation meeting standard-required and using corrosion testing device extremely urgent.
In addition, according to standard, liquid coolant simulation uses the test experience of corrosion to need to carry out 1064 hours, because detection time is long, testing staff is often caused to accomplish all-the-way tracking, and once the failure of an experiment, just be difficult to carry out reviewing and fault analysis, can not draw and detect data accurately.
Summary of the invention
The object of the present invention is to provide a kind of scientific structure design rationally, be easy to realizations, handled easily, measuring accuracy high, can realize large-scale production, support vehicles traffic safety, can real-time remote monitoring, ensure to detect the liquid coolant simulation use corrosion detection system of validity.
The present invention solves its technical matters and is achieved through the following technical solutions:
A kind of liquid coolant simulation with remote monitoring function uses corrosion testing device, it is characterized in that: use corrosion detection system and data acquisition monitoring system to form by simulation, described simulation uses corrosion detection system by casing, Shang Ye mechanism, fluid reservoir, trunk for expansion, circulation line, centrifugal pump, well heater, heating radiator and filtrator are formed, Shang Ye mechanism is installed at the bottom of the inner box of casing, this Shang Ye mechanism is connected with inlet made on its circulation line by the pipeline of mounted valve, be connected with the gas outlet of heating radiator by the pipeline of mounted valve at the liquid outlet place of trunk for expansion, heat sink inlet is connected with outlet of centrifugal pump, the outlet of heating radiator is connected to the entrance of fluid reservoir, bottom fluid reservoir, there is lower end to export, exit, lower end is connected with the centrifugal pump be placed at the bottom of case by pipeline, described fluid reservoir is installed on the mounting rail in casing, described fluid reservoir top is provided with well heater, described circulation line is provided with filtrator, described data acquisition monitoring system is by pressure transducer, temperature sensor, flow sensor, power of motor sensor, image capture module, PLC module, wireless data sending module and handheld terminal are formed, described pressure-temperature sensor is installed on fluid reservoir, described circulation line is provided with flow sensor, described power of motor sensor is connected with motor, described pressure transducer, temperature sensor, flow sensor and power of motor sensor are all connected with PLC module signal, described PLC module is connected with wireless data sending module, wireless data sending module and described image capture module signal all can be received by handheld terminal.
And, described Shang Ye mechanism is made up of liquid coolant head tank, peristaltic pump, solenoid valve and upper liquid pipeline, one end of peristaltic pump is connected with liquid coolant head tank by pipeline, and the other end of peristaltic pump is connected by the inlet of pipeline with the upper liquid pipeline being provided with solenoid valve.
And described trunk for expansion is lifted on case top by suspension bracket.
And, described circulation line is provided with visor.
And described filtrator is Y tube filtrator.
And described centrifugal pump is driven by cog belt by motor, the two ends of cog belt are meshed with the toothed wheel that centrifugal pump and motor output shaft are installed respectively, and the inside of toothed wheel is all set with the taper sheath linked with output shaft.
And be lifted with stretching pulley by bolt on described mounting rail, described stretching pulley and cog belt compress mutually and contact, described motor is installed at the bottom of the case in casing.
And, the bottom surface of described casing is provided with road wheel.
Advantage of the present invention and beneficial effect are:
1. the liquid coolant simulation with remote monitoring function uses corrosion testing device, jointly forms coolant circulation system, enable liquid coolant in this system, do the motion moved in circles by fluid reservoir, centrifugal pump, heating radiator and circulation line.During use, by the well heater in fluid reservoir, liquid coolant is heated to 88 DEG C, liquid to be cooled circulates after 1064 hours in this pick-up unit, metal testing plate in fluid reservoir is taken out and detects, normative reference draws under some concrete experiment conditions, liquid coolant to the corrosion condition of metal testing plate, thus can apply it to field of traffic, the traffic safety of support vehicles, by the design of data acquisition monitor control mechanism, the data of each sensor are made to be wirelessly transmitted on mobile phone after the analysis of PLC module, testing staff can carry out monitoring to detection case whenever and wherever possible and follow the tracks of, by the setting of image capture module, testing staff can also be real-time the picture monitoring Test Field, this simulation is made to use Corrosion monitoring work need not arrange work personnel specially at the scene, and, data on each sensor by carrying out analyzing stored in PLC module, facilitate when having problem in the future and review, substantially increase the validity of detection.
2. the liquid coolant simulation with remote monitoring function uses corrosion testing device, by being the automatic feeding fluid mechanism driven by peristaltic pump by upper liquid mechanism design, improves the detection efficiency of this device, and it is laborsaving to economize people, convenient operation.
3. the liquid coolant simulation with remote monitoring function uses corrosion testing device, and by installing visor on circulation line, the convenient observation to liquid coolant in pipe, ensures that it keeps the state moved in circles in this pick-up unit, ensure the validity of test.
4. the liquid coolant simulation with remote monitoring function uses corrosion testing device, by mounting filter on circulation line, the impurity particle be mingled with in liquid coolant can be filtered out, avoid the out of true impact that particle causes experimental result, and by being Y tube filtrator by design for filtration elements, facilitate the cleaning of impurity in filtrator.
5. the liquid coolant simulation with remote monitoring function uses corrosion testing device, by by traditional by toothed wheel being fixed on by flange patten's design on output shaft for be set with taper sheath on output shaft, moved by binding between output shaft and taper sheath, in the structure that the outside of taper sheath suit inner face is the toothed wheel of taper, facilitate the installation of toothed wheel, before avoiding, Flange joint is to the strict problem of the connecting hole requirement on machining accuracy in toothed wheel.
6. the liquid coolant simulation with remote monitoring function uses corrosion testing device, installing stretching pulley, being convenient to adjust the tensile force of cog belt by compressing near cog belt.In prior art, motor is movable installation, loosening of toothed wheel is realized by above lifting motor, but in the work of reality, find that motor is fixing loosely, not only can produce larger noise, and the vibrations of long term frequent also can damage to motor itself, shorten serviceable life, add maintenance cost.
7. scientific structure design of the present invention is reasonable, have be easy to realization, handled easily, measuring accuracy high, can realize large-scale production, support vehicles traffic safety, can real-time remote monitoring, ensure to detect the advantage of validity, be that a kind of liquid coolant simulation with higher innovation uses corrosion detection system.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention (omission image capture module);
Fig. 2 is the right view of Fig. 1;
Fig. 3 is the structural representation that motor of the present invention is connected with centrifugal pump;
Fig. 4 is the block scheme of data acquisition monitor control mechanism of the present invention.
Description of reference numerals:
1-casing, 2-mounting rail, 3-pressure transducer, 4-well heater, 5-fluid reservoir, 6-circulation line, 7-visor, 8-suspension bracket, 9-trunk for expansion, 10-heating radiator, 11-centrifugal pump, 12-motor, 13-flow sensor, 14-liquid coolant head tank, 15-peristaltic pump, 16-filtrator, 17-road wheel, 18-pressure transducer, 19-stretching pulley, 20-cog belt, 21-toothed wheel, 22-taper sheath, 23-output shaft.
Embodiment
Below by specific embodiment, the invention will be further described, and following examples are descriptive, is not determinate, can not limit protection scope of the present invention with this.
A kind of liquid coolant simulation with remote monitoring function uses corrosion testing device, its innovation is: use corrosion detection system and data acquisition monitoring system to form by simulation, described simulation uses corrosion detection system by casing 1, Shang Ye mechanism, fluid reservoir 5, trunk for expansion 9, circulation line 6, centrifugal pump 11, well heater 4, heating radiator 10 and filtrator 16 are formed, Shang Ye mechanism is installed at the bottom of the inner box of casing, this Shang Ye mechanism is connected with inlet made on its circulation line by the pipeline of mounted valve, be connected with the gas outlet of heating radiator by the pipeline of mounted valve at the liquid outlet place of trunk for expansion, heat sink inlet is connected with outlet of centrifugal pump, the outlet of heating radiator is connected to the entrance of fluid reservoir, bottom fluid reservoir, there is lower end to export, exit, lower end is connected with the centrifugal pump be placed at the bottom of case by pipeline, described fluid reservoir is installed on the mounting rail 2 in casing, described fluid reservoir top is provided with well heater, described circulation line is provided with filtrator, described data acquisition monitoring system is by pressure transducer 18, temperature sensor, flow sensor, power of motor sensor, image capture module, PLC module, wireless data sending module and handheld terminal are formed, described pressure transducer 3, temperature sensor is all installed on fluid reservoir, described circulation line is provided with flow sensor 13, described power of motor sensor is connected with motor, described pressure transducer, temperature sensor, flow sensor and power of motor sensor are all connected with PLC module signal, described PLC module is connected with wireless data sending module, wireless data sending module and described image capture module signal all can be received by handheld terminal.
Described Shang Ye mechanism is made up of liquid coolant head tank, peristaltic pump 15, solenoid valve and upper liquid pipeline, one end of peristaltic pump is connected with liquid coolant head tank 14 by pipeline, and the other end of peristaltic pump is connected by the inlet of pipeline with the upper liquid pipeline being provided with solenoid valve.
Described trunk for expansion is lifted on case top by suspension bracket 8.
Described circulation line is provided with visor 7.
Described filtrator is Y tube filtrator.
Described centrifugal pump is driven by cog belt 20 by motor 12, and the two ends of cog belt are meshed with the toothed wheel 21 that centrifugal pump and motor output shaft are installed respectively, and the inside of toothed wheel is all set with the taper sheath 22 linked with output shaft 23.
Described mounting rail is lifted with stretching pulley 19 by bolt, and described stretching pulley and cog belt compress mutually and contact, and described motor is installed at the bottom of the case in casing.
The bottom surface of described casing is provided with road wheel 17.
The liquid coolant simulation originally with remote monitoring function uses corrosion testing device, jointly forms coolant circulation system, enable liquid coolant in this system, do the motion moved in circles by fluid reservoir, centrifugal pump, heating radiator and circulation line.During use, by the well heater in fluid reservoir, liquid coolant is heated to 88 DEG C, liquid to be cooled circulates after 1064 hours in this pick-up unit, metal testing plate in fluid reservoir is taken out and detects, normative reference draws under some concrete experiment conditions, liquid coolant to the corrosion condition of metal testing plate, thus can apply it to field of traffic, the traffic safety of support vehicles, by the design of data acquisition monitor control mechanism, the data of each sensor are made to be wirelessly transmitted on mobile phone after the analysis of PLC module, testing staff can carry out monitoring to detection case whenever and wherever possible and follow the tracks of, by the setting of image capture module, testing staff can also be real-time the picture monitoring Test Field, this simulation is made to use Corrosion monitoring work need not arrange work personnel specially at the scene, and, data on each sensor by carrying out analyzing stored in PLC module, facilitate when having problem in the future and review, substantially increase the validity of detection.
Although disclose embodiments of the invention and accompanying drawing for the purpose of illustration, but it will be appreciated by those skilled in the art that: in the spirit and scope not departing from the present invention and claims, various replacement, change and amendment are all possible, therefore, scope of the present invention is not limited to the content disclosed in embodiment and accompanying drawing.
Claims (8)
1. a liquid coolant simulation with remote monitoring function uses corrosion testing device, it is characterized in that: use corrosion detection system and data acquisition monitoring system to form by simulation, described simulation uses corrosion detection system by casing, Shang Ye mechanism, fluid reservoir, trunk for expansion, circulation line, centrifugal pump, well heater, heating radiator and filtrator are formed, Shang Ye mechanism is installed at the bottom of the inner box of casing, this Shang Ye mechanism is connected with inlet made on its circulation line by the pipeline of mounted valve, be connected with the gas outlet of heating radiator by the pipeline of mounted valve at the liquid outlet place of trunk for expansion, heat sink inlet is connected with outlet of centrifugal pump, the outlet of heating radiator is connected to the entrance of fluid reservoir, bottom fluid reservoir, there is lower end to export, exit, lower end is connected with the centrifugal pump be placed at the bottom of case by pipeline, described fluid reservoir is installed on the mounting rail in casing, described fluid reservoir top is provided with well heater, described circulation line is provided with filtrator, described data acquisition monitoring system is by pressure transducer, temperature sensor, flow sensor, power of motor sensor, image capture module, PLC module, wireless data sending module and handheld terminal are formed, described pressure-temperature sensor is installed on fluid reservoir, described circulation line is provided with flow sensor, described power of motor sensor is connected with motor, described pressure transducer, temperature sensor, flow sensor and power of motor sensor are all connected with PLC module signal, described PLC module is connected with wireless data sending module, wireless data sending module and described image capture module signal all can be received by handheld terminal.
2. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: described Shang Ye mechanism is made up of liquid coolant head tank, peristaltic pump, solenoid valve and upper liquid pipeline, one end of peristaltic pump is connected with liquid coolant head tank by pipeline, and the other end of peristaltic pump is connected by the inlet of pipeline with the upper liquid pipeline being provided with solenoid valve.
3. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: described trunk for expansion is lifted on case top by suspension bracket.
4. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: on described circulation line, be provided with visor.
5. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: described filtrator is Y tube filtrator.
6. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: described centrifugal pump is driven by cog belt by motor, the two ends of cog belt are meshed with the toothed wheel that centrifugal pump and motor output shaft are installed respectively, and the inside of toothed wheel is all set with the taper sheath linked with output shaft.
7. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: on described mounting rail, be lifted with stretching pulley by bolt, described stretching pulley and cog belt compress mutually and contact, and described motor is installed at the bottom of the case in casing.
8. a kind of liquid coolant simulation with remote monitoring function according to claim 1 uses corrosion testing device, it is characterized in that: on the bottom surface of described casing, be provided with road wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510425383.1A CN105067502A (en) | 2015-07-20 | 2015-07-20 | Cooling liquid simulated use corrosion detection device with remote monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510425383.1A CN105067502A (en) | 2015-07-20 | 2015-07-20 | Cooling liquid simulated use corrosion detection device with remote monitoring function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105067502A true CN105067502A (en) | 2015-11-18 |
Family
ID=54496926
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510425383.1A Pending CN105067502A (en) | 2015-07-20 | 2015-07-20 | Cooling liquid simulated use corrosion detection device with remote monitoring function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105067502A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108982347A (en) * | 2018-09-12 | 2018-12-11 | 杨磊 | Engine coolant simulation uses corrosion testing apparatus |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2557946Y (en) * | 2002-06-26 | 2003-06-25 | 谢自力 | Radio control investigating storage device for pipe line cathode protective signal |
| CN200952998Y (en) * | 2006-07-23 | 2007-09-26 | 中国船舶重工集团公司第七二五研究所 | In-concrete reinforced bar corrosion monitoring device |
| CN101135633A (en) * | 2006-09-01 | 2008-03-05 | 中国石油化工股份有限公司 | Anti-vibrating cavitation performance evaluation device of engine coolant |
| CN201327483Y (en) * | 2008-12-29 | 2009-10-14 | 天津市产品质量监督检测技术研究院 | Engine coolant corrosion determination simulating test bench |
| CN201794769U (en) * | 2010-07-22 | 2011-04-13 | 中国石油化工股份有限公司 | Multifunctional testing device of automobile water pump and engine coolant |
| CN204142617U (en) * | 2014-09-10 | 2015-02-04 | 四川省科学城海天实业总公司 | Atmospheric corrosion rate on-line monitoring sensor |
-
2015
- 2015-07-20 CN CN201510425383.1A patent/CN105067502A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2557946Y (en) * | 2002-06-26 | 2003-06-25 | 谢自力 | Radio control investigating storage device for pipe line cathode protective signal |
| CN200952998Y (en) * | 2006-07-23 | 2007-09-26 | 中国船舶重工集团公司第七二五研究所 | In-concrete reinforced bar corrosion monitoring device |
| CN101135633A (en) * | 2006-09-01 | 2008-03-05 | 中国石油化工股份有限公司 | Anti-vibrating cavitation performance evaluation device of engine coolant |
| CN201327483Y (en) * | 2008-12-29 | 2009-10-14 | 天津市产品质量监督检测技术研究院 | Engine coolant corrosion determination simulating test bench |
| CN201794769U (en) * | 2010-07-22 | 2011-04-13 | 中国石油化工股份有限公司 | Multifunctional testing device of automobile water pump and engine coolant |
| CN204142617U (en) * | 2014-09-10 | 2015-02-04 | 四川省科学城海天实业总公司 | Atmospheric corrosion rate on-line monitoring sensor |
Non-Patent Citations (1)
| Title |
|---|
| 刘爽等: "发动机冷却液铝泵气穴腐蚀试验台的研制", 《交通标准化》 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108982347A (en) * | 2018-09-12 | 2018-12-11 | 杨磊 | Engine coolant simulation uses corrosion testing apparatus |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN100447393C (en) | Electrocontrolled high-pressure common rail experimental rakc | |
| CN201810502U (en) | Gear box lubricating system for wind generating set | |
| CN201925455U (en) | Gear box with cooling mechanism | |
| CN1916795A (en) | Automatic control system and method for cyclic test in multiple service positions and at high and low temperatures | |
| CN105067502A (en) | Cooling liquid simulated use corrosion detection device with remote monitoring function | |
| CN216382826U (en) | Automatic temperature detector for oil and gas conveying pipeline | |
| CN106089673B (en) | Remotely control more performance electronic water pump testing stands and detection method | |
| CN103557990B (en) | The all-round calibrating installation of a kind of manometer equipment | |
| CN201126372Y (en) | Detecting device for cooler water leakage of macrotype turbine generator | |
| CN203507670U (en) | Real-time online multistage refined filtration system for heat conducting oil | |
| CN203375155U (en) | Mechanical transmission lubricating oil temperature precision control device | |
| CN105021484A (en) | Cooling liquid cavitation corrosion detection device with remote monitoring function | |
| CN204301344U (en) | A kind of bypass cooling fluid cool equipment | |
| CN219084326U (en) | Quick detection device of heat exchanger based on internet | |
| CN202453190U (en) | Joint mounting mechanism of engine water temperature test sensor | |
| CN203365065U (en) | Natural gas collection and leakage monitoring device | |
| CN209280209U (en) | A kind of artificial intelligence detection device preventing automobile oil leak | |
| CN209356188U (en) | A kind of aerofluid self-sealing connector testing stand | |
| CN101807084B (en) | Point-to-point constant temperature device | |
| CN204269161U (en) | A kind of parts with small hole fluid flow proving installation | |
| CN202598097U (en) | Air cooling lubricating system | |
| CN110779980A (en) | VOCs monitoring system for in-situ thermal desorption | |
| CN105067503B (en) | A kind of coolant cavitation corrosion detecting system with centrifugal pump identification function | |
| CN105201960A (en) | Detection device for dual-clutch electronic hydraulic control module | |
| CN103353375A (en) | Natural gas collecting and leakage monitoring device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20151118 |
|
| WD01 | Invention patent application deemed withdrawn after publication |