CN105066629A - Cyclone dust removal heat pump type tunnel drying device - Google Patents

Cyclone dust removal heat pump type tunnel drying device Download PDF

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Publication number
CN105066629A
CN105066629A CN201510555182.3A CN201510555182A CN105066629A CN 105066629 A CN105066629 A CN 105066629A CN 201510555182 A CN201510555182 A CN 201510555182A CN 105066629 A CN105066629 A CN 105066629A
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China
Prior art keywords
impeller
fan
air
blade
tunnel
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Granted
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CN201510555182.3A
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CN105066629B (en
Inventor
姚茂君
银永忠
向于心
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Hangzhou Jiangrun Technology Co Ltd
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Jishou University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The invention discloses a cyclone dust removal heat pump type tunnel drying device. A trolley is arranged on a track path of a tunnel, an internal recycling long-shaft fan is arranged in the tunnel, the long-shaft fan comprises a long shaft and blades which are all shaped like a long stripe, and the cross section of each blade is a shaped like a hollow reversed water drop symmetrical to the radial direction and the center of an impeller shaft; the two ends of each blade are inserted into end plates respectively, and the long shaft is connected and fixed with the end plates through spokes; the two ends of the closed type tunnel are provided with an air draft hood and an air intake hood respectively, the air draft hood is connected with a draft fan, and the draft fan is connected with an evaporator through a cyclone dust collector for emptying; the evaporator of a heat pump system is connected with a main machine which is connected with a condenser; an air outlet end of an air blower is connected into an air hood through the condenser; the draft fan and the long-shaft fan impellers are both designed to be of a hollow symmetrical structure, dirt retention does not exist, and lightness, firmness and durability are achieved. According to the cyclone dust removal heat pump type tunnel drying device, heat pump cross flow drying and tail heat recovery are suitable for being adopted by a low-temperature drying system, destroy to heat sensitive components can be prevented, and the system can complete drying, dust removing and heat recovery efficiently with low energy.

Description

Cyclone dust removal heat-pump-type tunnel drying device
Technical field
The present invention relates to a kind of tunnel drying device, specifically refer to cyclone dust removal heat-pump-type tunnel drying device.
Background technology
Heated air drier due to technology maturation, adaptable, operating cost is low, reliability is strong, appointing is so one of main preferred unit of dry materials, if in hot-air drying process can and tail heat is effectively reclaimed, then for raising drying efficiency and realize the meaning that energy-saving and emission-reduction all have particular importance.
Blower fan is the key equipment of heated air drier; blower fan is generally centrifugal blower; continuous, stable, the reliably working of blower fan to the hydrofuge of dryer and airflow circulating very crucial; the occasion used due to dryer all contains certain dust mostly; during blower fan work; air-flow by during the draught fan impeller of High Rotation Speed due to centrifugation, dust granule can depart from air-flow phase and deposit and be attached on draught fan impeller.
Because draught fan impeller rotating speed is general all higher, as long as there is micro-dust to exist in air-flow, all more dust can be accumulated after working long hours, thus change the balance of draught fan impeller rotation, if draught fan impeller does not have self purification not clear up in time to dust yet, will cumulative and progressively change draught fan impeller Static and dynamic balance, thus produce vibration.Have the dust that part hardens to be come off by vibration once run into, will balance away from the dynamic rotary of blower fan immediately, then produce judder, this may cause serious personnel and device security accident.
Therefore, if can centrifugal fan impeller be designed, Automatic clearance can be carried out and just do not worry causing dust accumulation, for keeping the reliable and stable work of blower fan and stopping the meaning that security incident all has particular importance.
Summary of the invention
The technical problem to be solved in the present invention overcomes the deficiencies in the prior art exactly, provides a kind of simple and practical, the cyclone dust removal heat-pump-type tunnel drying device of blower fan energy Automatic clearance dust.
For overcoming the deficiencies in the prior art, the present invention takes following technical scheme:
A kind of cyclone dust removal heat-pump-type tunnel drying device, comprise tunnel, it is characterized in that: the orbital path in tunnel has dolly, the long-shaft fan of Inner eycle is provided with in tunnel, long-shaft fan comprises major axis and blade, blade is strip, and blade profile is impeller Axial and radial, the anti-water-drop-shaped of centrosymmetric hollow; Blade two ends are inserted in end plate, and major axis is connected by spoke and fixes end plate; Tunnel is enclosed construction, and two ends, tunnel are respectively equipped with draught hood and enter fan housing, and draught hood connects air-introduced machine, and air-introduced machine is emptying after the evaporimeter that cyclone dust collectors connect heat pump; The evaporimeter of heat pump connects main frame through refrigerant pipe, and main frame connects condenser through refrigerant pipe; The outlet side of air blast connects into fan housing through condenser; Described air-introduced machine comprises draught fan impeller and casing, and draught fan impeller comprises impeller backboard, impeller panel and blade, and blade arrangement becomes impeller Axial and radial, centrosymmetric hollow wedge, and impeller backboard is dish; Hollow wedge blade connects impeller panel and is welded to form impeller bodies with dish-shaped impeller backboard; Impeller panel is provided with air inlet, dish-shaped impeller backboard by the fixing also connection shaft seat of rivet, and axle bed is connected by axis hole and fan shaft; Casing is provided with air inlet and air outlet, cabinet form outline line is involute, the round heart of involute and blower fan axis coinciding, involute is from inside shell air outlet, line radius strengthens gradually with involute circle, terminate outside shell air outlet, shell air outlet width equals involute circumference; Shell air inlet is provided with cover plate, cover plate also has air inlet be convenient to connecting pipe, and axle center and impeller axis coinciding.
Also be provided with end plate in the middle part of described major axis, end plate is passed by blade, strengthens the fastness of long-shaft fan.
Described long-shaft fan has many groups, is arranged in hood.
Described casing is fixed on support.Casing plays sealing process, air inlet air inlet obtains kinetic energy by vane rotary, and carries out power conversion in casing, and a part of kinetic energy is converted to the static energy of gas, make output gas flow have speed dynamic head like this and also have hydrostatic head, both sums are exactly blower press.
Shell air inlet can connect airduct according to need, air inlet cover plate is detachable, be bolted to connection casing, the scroll casing shape of casing is gradually opened profile and is met the needs that Fan casing is airtight, conveying gas realizes energy efficient conversion simultaneously, makes output gas flow can reach required flow and total head.
Described shell air inlet cover plate is bolted to connection casing, and can dismantle.
Drying system is made up of jointly drying room and heat pump, the track in tunnel is convenient to the turnover of dolly dress material, complete continuous drying operation, left tunnel parts on the right side Bu Zhi exhausting and blast hood, the axial primary air that air-introduced machine and air blast drive forms hallway heated-air drying, top hood UNICOM tunnel, arranges and organize long-shaft fan more in hood, promote the airflow circulating of tunnel internal, realize rapid highly effective drying.
Long-shaft fan air-out is even, wind-force is mild and blast is less, be particularly suitable for inner air circulation to use, because blade design becomes the centrosymmetric structure of Axial and radial, thus blade is when High Rotation Speed, surface has the centrifugal self purification in powerful surface under powerful centrifugal action, and dust can be separated, cannot adhere to by Quick spin, can not affect dynamic, the static balancing of impeller.
Long-shaft fan blade design becomes hollow symmetrical structure, make blade have very high Wind-Pressure Resistance bend and resist centrifugal bending intensity, also can obtain higher intensity with thinner board making draught fan impeller, be conducive to light and handyization of saving material and facility, ensure to stablize, reliably use; Compared with conventional tile blinds blower fan, there is the outstanding advantages that de-dirt self-purification capacity is strong and intensity is high, adapt to special occasions requirements of one's work.
Draught hood connects air-introduced machine air inlet, damp and hot tail gas is forced input cyclone dust collectors, enter fin cold matchmaker steamer after air-flow udst separation and complete tail recuperation of heat, through heat pump host work, by refrigerant pipe conveying refrigerant release heat in fin condenser, the air that air blast blasts, heat exchange is passed through fan housing after heating up and reaching requirement and is entered in tunnel, complete percolation, internal-circulation type heated-air drying, and realize tails dedusting and recuperation of heat, heat pump heating efficiency is high, promotes energy-saving and emission-reduction, also improves equipment drying capacity.
When draught fan impeller of the present invention uses, because blade design becomes hollow wedge, and sharf radial center is symmetrical, thus during High Rotation Speed, blade surface has centrifugal self purification under centrifugal action, make dust be subject to centrifugal action and cannot adhere to, dynamic, the static balancing of impeller would not be affected like this, more can not accumulate dust; The technical scheme of this blade construction, the wide impeller air-introduced machine being particularly suitable for delivery air amount large adopts.
Compared with the impeller backboard of common air-introduced machine, the characteristics and advantages of dish impeller backboard is: when steel plate thickness is the same, dish backboard due to rigidity reinforced, stress dispersion, elastic buffer improve and shape stability also significantly improve, thus bearing capacity can be enhanced about more than once on common flat backboard basis.Because backboard almost carries whole fans load, understand more durable so dish made by backboard, the wheel hub of truck is because have disc structure, so bearing capacity strengthens, also more durable.
Compared with prior art, beneficial effect of the present invention is also:
Heat pump cross-flow drying and tail recuperation of heat are particularly suitable for lower baking temperature system and adopt, and can prevent the destruction of heat-sensitive substance nutritional labeling, system high efficiency, low energy consumption complete drying, dedusting and recuperation of heat.
Vanes on Induced Draft Fan is designed to hollow wedge, and sharf radial center is symmetrical, and the blower fan backboard making it connect and the anti-relative torsion of panel, to extrude rigidity extremely strong, can stop to use the fan blade caused to connect the fracture of backboard root for a long time.
Vanes on Induced Draft Fan is designed to hollow wedge, and sharf radial center is symmetrical, even also can obtain higher intensity with thinner board making draught fan impeller, ensures to stablize, reliably use, can save material, be convenient to make, be also conducive to light and handyization of equipment.
Vanes on Induced Draft Fan ingehious design is become hollow wedge by the present invention, and the shape of sharf radial center symmetry, achieve the real-time cleaning of dust on blade, extend the security incident also effectively stopping dust accumulation initiation service life of equipment, have a extensive future.
Accompanying drawing explanation
Fig. 1 is planar structure schematic diagram of the present invention.
Fig. 2 is the plan structure schematic diagram in tunnel.
Fig. 3 is the three-dimensional structure schematic diagram of long-shaft fan.
Fig. 4 is the partial enlargement structural representation of long-shaft fan.
Fig. 5 is the planar structure schematic diagram of draught fan impeller.
Fig. 6 is the cross-sectional view of draught fan impeller.
Fig. 7 is the planar structure schematic diagram of air-introduced machine.
In figure, each label represents:
A, air-introduced machine; B, long-shaft fan; 1, tunnel; 2, draught hood; 3, cyclone dust collectors; 4, evaporimeter; 5, blast pipe; 6, refrigerant pipe; 7, heat pump main frame; 8, refrigerant pipe; 9, air blast; 10, condenser; 11, hood; 12 enter fan housing; 13, dolly; 14 orbital paths; 21, head end dish; 22, middle end plate; 23, tail end dish; 24, blade tip; 25, spoke; 26, linear leaf; 27, major axis; 31, Wedge blade; 32, impeller cylindrical; 33, impeller air inlet; 34, axle bed; 35, rivet; 36, axis hole; 37, dish-shaped impeller backboard; 38, impeller panel; 41, impeller; 42, shell air inlet; 43, involute circle; 44, support; 45, casing; 46, shell air inlet cover plate; 47, shell air outlet.
Detailed description of the invention
Now by reference to the accompanying drawings, the present invention is illustrated further.
As shown in Figure 1, Figure 2, the heat-pump-type of cyclone dust removal shown in Fig. 3, Fig. 4, Fig. 5, Fig. 6 and Fig. 7 tunnel drying device, comprise tunnel 1, the orbital path 14 in tunnel 1 there is dolly 13, the long-shaft fan B of Inner eycle is provided with in tunnel 1, long-shaft fan B comprises major axis 27 and blade 26, blade 26 is strip, and blade profile is impeller Axial and radial, centrosymmetric hollow is turned one's coat drips; Blade two ends are inserted in end plate 21,23, and major axis 27 is connected by spoke 25 and fixing end plate 21,23; Tunnel 1 is enclosed construction, and two ends, tunnel 1 are respectively equipped with draught hood 2 and enter fan housing 12, and draught hood 2 connects air-introduced machine A, and air-introduced machine A is emptying after the evaporimeter 4 that cyclone dust collectors 3 connect heat pump; The evaporimeter 4 of heat pump connects main frame 7 through refrigerant pipe 6, and main frame 7 connects condenser 10 through refrigerant pipe 8; The outlet side of air blast 9 connects into fan housing 12 through condenser 10; Described air-introduced machine comprises draught fan impeller 41 and casing 45, and draught fan impeller 41 comprises impeller backboard 37, impeller panel 38 and blade 31, and blade 31 is arranged to impeller Axial and radial, centrosymmetric hollow wedge, and impeller backboard 37 is dish; Hollow wedge blade 31 connects impeller panel 38 and is welded to form impeller bodies with dish-shaped impeller backboard 37; Impeller panel 38 is provided with air inlet 33, dish-shaped impeller backboard 37 by the fixing also connection shaft seat 34 of rivet 35, and axle bed 34 is connected by axis hole 36 and fan shaft; Casing 45 is provided with air inlet 42 and air outlet 47, cabinet form outline line is involute, the round heart of involute and blower fan axis coinciding, involute is from inside shell air outlet 47, line radius strengthens gradually with involute circle, terminate outside shell air outlet 47, shell air outlet width equals involute circle 43 girths; Shell air inlet 42 is provided with cover plate 46, cover plate also has air inlet be convenient to connecting pipe, and axle center and impeller axis coinciding.
Also be provided with end plate 22 in the middle part of described major axis 27, end plate 22 is passed by blade 26, strengthens the fastness of long-shaft fan.
Described long-shaft fan B has many groups, is arranged in hood 11.
Described casing 45 is fixed on support 44.Casing 45 plays sealing process, air inlet 42 air inlet is rotated by impeller 41 and obtains kinetic energy, and carries out power conversion in casing 45, and a part of kinetic energy is converted to the static energy of gas, make output gas flow have speed dynamic head like this and also have hydrostatic head, both sums are exactly blower press.
Shell air inlet 42 can connect airduct according to need, air inlet cover plate 46 is detachable, be bolted to connection casing 45, the scroll casing shape of casing 45 is gradually opened profile and is met the needs that Fan casing is airtight, conveying gas realizes energy efficient conversion simultaneously, makes output gas flow can reach required flow and total head.
Described shell air inlet cover plate 46 is bolted to connection casing 45, and can dismantle.
Drying system is made up of jointly drying room and tunnel 1, the track 14 in tunnel is convenient to dolly 13 and is filled material turnover, complete continuous drying operation, tunnel about 1 arranges exhausting and blast hood respectively, the axial primary air that air-introduced machine A and air blast 9 drive forms hallway heated-air drying, top hood 11 UNICOM tunnel 1, arranges many group long-shaft fan B in hood 11, promote the airflow circulating of drying room 1 inside, realize rapid highly effective drying.
Long-shaft fan air-out is even, wind-force is mild and blast is less, be particularly suitable for inner air circulation to use, because blade design becomes the centrosymmetric structure of Axial and radial, thus blade is when High Rotation Speed, surface has the centrifugal self purification in powerful surface under powerful centrifugal action, and dust can be separated, cannot adhere to by Quick spin, can not affect dynamic, the static balancing of impeller.
Long-shaft fan B blade design becomes hollow symmetrical structure, make blade have very high Wind-Pressure Resistance bend and resist centrifugal bending intensity, also can obtain higher intensity with thinner board making draught fan impeller, be conducive to light and handyization of saving material and facility, ensure to stablize, reliably use; Compared with conventional tile blinds blower fan, there is the outstanding advantages that de-dirt self-purification capacity is strong and intensity is high, adapt to special occasions requirements of one's work.
Draught hood 2 connects air-introduced machine A air inlet, damp and hot tail gas is forced input cyclone dust collectors 3, enter fin cold matchmaker steamer 4 after air-flow udst separation and complete tail recuperation of heat, work through heat pump main frame 7, refrigerant release heat in fin condenser 10 is carried by refrigerant pipe 8, the air that air blast 9 blasts, heat exchange is passed through fan housing 12 after heating up and reaching requirement and is entered in tunnel, complete percolation, internal-circulation type heated-air drying, and realize tails dedusting and recuperation of heat, heat pump heating efficiency is high, promotes energy-saving and emission-reduction, also improves equipment drying capacity.
When air-introduced machine A impeller of the present invention uses, because blade design becomes hollow wedge, and sharf radial center is symmetrical, thus during High Rotation Speed, blade surface has centrifugal self purification under centrifugal action, make dust be subject to centrifugal action and cannot adhere to, dynamic, the static balancing of impeller would not be affected like this, more can not accumulate dust; The technical scheme of this blade construction, the wide impeller air-introduced machine being particularly suitable for delivery air amount large adopts.
Compared with the impeller backboard of common air-introduced machine, the characteristics and advantages of dish impeller backboard is: when steel plate thickness is the same, dish backboard due to rigidity reinforced, stress dispersion, elastic buffer improve and shape stability also significantly improve, thus bearing capacity can be enhanced about more than once on common flat backboard basis.Because backboard almost carries whole fans load, understand more durable so dish made by backboard, the wheel hub of truck is because have disc structure, so bearing capacity strengthens, also more durable.
Above-mentioned just preferred embodiment of the present invention, not does any pro forma restriction to the present invention.Any those of ordinary skill in the art, when not departing from technical solution of the present invention scope, can utilize the technology contents of above-mentioned announcement to make many possible variations and modification to technical solution of the present invention, or being revised as the Equivalent embodiments of equivalent variations.Therefore, every content not departing from technical solution of the present invention, according to the technology of the present invention essence to any simple modification made for any of the above embodiments, equivalent variations and modification, all should drop in the scope of technical solution of the present invention protection.

Claims (5)

1. a cyclone dust removal heat-pump-type tunnel drying device, comprise tunnel, it is characterized in that: the orbital path in tunnel has dolly, the long-shaft fan of Inner eycle is provided with in tunnel, long-shaft fan comprises major axis and blade, blade is strip, and blade profile is impeller Axial and radial, the anti-water-drop-shaped of centrosymmetric hollow; Blade two ends are inserted in end plate, and major axis is connected by spoke and fixes end plate; Tunnel is enclosed construction, and two ends, tunnel are respectively equipped with draught hood and enter fan housing, and draught hood connects air-introduced machine, and air-introduced machine is emptying after the evaporimeter that cyclone dust collectors connect heat pump; The evaporimeter of heat pump connects main frame through refrigerant pipe, and main frame connects condenser through refrigerant pipe; The outlet side of air blast connects into fan housing through condenser; Described air-introduced machine comprises draught fan impeller and casing, and draught fan impeller comprises impeller backboard, impeller panel and blade, and blade arrangement becomes impeller Axial and radial, centrosymmetric hollow wedge, and impeller backboard is dish; Hollow wedge blade connects impeller panel and is welded to form impeller bodies with dish-shaped impeller backboard; Impeller panel is provided with air inlet, dish-shaped impeller backboard by the fixing also connection shaft seat of rivet, and axle bed is connected by axis hole and fan shaft; Casing is provided with air inlet and air outlet, cabinet form outline line is involute, the round heart of involute and blower fan axis coinciding, involute is from inside shell air outlet, line radius strengthens gradually with involute circle, terminate outside shell air outlet, shell air outlet width equals involute circumference; Shell air inlet is provided with cover plate, cover plate also has air inlet be convenient to connecting pipe, and axle center and impeller axis coinciding.
2. cyclone dust removal heat-pump-type tunnel drying device according to claim 1, is characterized in that: be also provided with end plate in the middle part of described major axis, end plate is passed by blade, strengthens the fastness of long-shaft fan.
3. cyclone dust removal heat-pump-type tunnel drying device according to claim 1, is characterized in that: described long-shaft fan has many groups, is arranged in hood.
4. cyclone dust removal heat-pump-type tunnel drying device according to claim 1, is characterized in that: described casing is fixed on support.
5. cyclone dust removal heat-pump-type tunnel drying device according to claim 1, is characterized in that: described shell air inlet cover plate is bolted to connection casing, and can dismantle.
CN201510555182.3A 2015-09-05 2015-09-05 Cyclone dust removal heat-pump-type tunnel drying device Active CN105066629B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105724551A (en) * 2016-03-05 2016-07-06 吉首大学 Green inertial dust catching preserved product smoking and roasting device with convenient-to-disassemble induced draft fan
CN105767120A (en) * 2016-03-05 2016-07-20 吉首大学 Healthy dampness removing type smoked and roasted product smoking and roasting device convenient for induced draft fan disassembly
CN111551011A (en) * 2020-05-29 2020-08-18 包头市海罗水泥制品机械有限公司 Tunnel furnace drying system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR551607A (en) * 1921-08-30 1923-04-10 Anciens Etablissements Grouvel Blade for centrifugal fan impeller
SU889899A1 (en) * 1980-03-31 1981-12-15 Запорожский Ордена Октябрьской Революции И Ордена Трудового Красного Знамени Автомобильный Завод "Коммунар" Fan impeller
CN201228661Y (en) * 2008-05-23 2009-04-29 郭志东 Blower fan
CN103471373A (en) * 2013-10-09 2013-12-25 吉首大学 Penetrating type reverse-flow drying device
CN204438715U (en) * 2015-02-02 2015-07-01 吉首大学 Heat-pump-type tail recuperation of heat microwave oxygen barrier drying machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR551607A (en) * 1921-08-30 1923-04-10 Anciens Etablissements Grouvel Blade for centrifugal fan impeller
SU889899A1 (en) * 1980-03-31 1981-12-15 Запорожский Ордена Октябрьской Революции И Ордена Трудового Красного Знамени Автомобильный Завод "Коммунар" Fan impeller
CN201228661Y (en) * 2008-05-23 2009-04-29 郭志东 Blower fan
CN103471373A (en) * 2013-10-09 2013-12-25 吉首大学 Penetrating type reverse-flow drying device
CN204438715U (en) * 2015-02-02 2015-07-01 吉首大学 Heat-pump-type tail recuperation of heat microwave oxygen barrier drying machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105724551A (en) * 2016-03-05 2016-07-06 吉首大学 Green inertial dust catching preserved product smoking and roasting device with convenient-to-disassemble induced draft fan
CN105767120A (en) * 2016-03-05 2016-07-20 吉首大学 Healthy dampness removing type smoked and roasted product smoking and roasting device convenient for induced draft fan disassembly
CN111551011A (en) * 2020-05-29 2020-08-18 包头市海罗水泥制品机械有限公司 Tunnel furnace drying system
CN111551011B (en) * 2020-05-29 2021-07-02 包头市海罗水泥制品机械有限公司 Tunnel furnace drying system

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Inventor after: Zhang Xinquan

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