CN105061850A - Insulating material - Google Patents
Insulating material Download PDFInfo
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- CN105061850A CN105061850A CN201510448968.5A CN201510448968A CN105061850A CN 105061850 A CN105061850 A CN 105061850A CN 201510448968 A CN201510448968 A CN 201510448968A CN 105061850 A CN105061850 A CN 105061850A
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- insulating material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/014—Additives containing two or more different additives of the same subgroup in C08K
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/02—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
- C08L2205/025—Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses an insulating material, which belongs to the technical field of electric engineering. The insulating material is characterized by comprising, by weight, 20 to 28 parts of nanometer silica, 20 to 28 parts of polycarbonate resin, 1 to 3 parts of aluminum hydroxide, 10 to 20 parts of potter's clay, 80 to 100 parts of polyethylene, 1 to 5 parts of polyethylene glycol, 30 to 50 parts of silicone rubber, 2 to 5 parts of a vulcanizing agent, 4 to 8 parts of a diluent, 2 to 5 parts of fumed silica, 20 to 40 parts of a fire retardant, 20 to 40 parts of quartz powder, 4 to 8 parts of silicone oil, 54 to 72 parts of polyether-ether-ketone resin, 10 to 17 parts of talcum powder, 13 to 20 parts of light calcium carbonate, 9 to 18 parts of lubricant, 8 to 16 parts of anti-oxidant and 10 to 16 parts of calcined mica.
Description
Technical field
The present invention relates to a kind of material, be specifically related to a kind of insulating material.
Background technology
Along with the fast development of national economy, the power consumption of people sharply rises, and simultaneously power system is also at development and perfect, therefore also more and more higher to the requirement of the quality of power supply.In order to stable due to generating and the uneven voltage fluctuation caused of power consumption, ensure quality of voltage, in the transformer equipment in modern times, take load ratio bridging switch to carry out system voltage adjustment.
And the insulating material that the oil drum wall of load ratio bridging switch scribbles not only needs insulation also to need protection against the tide, anticorrosion, high temperature resistant.At present, although existing surface insulation description of materials is many on market, Performance comparision is single, purposes specific aim is very strong, can not accomplish the requirement of protection against the tide, anticorrosion, high temperature resistant and insulation, the insulation level of insulating material is inadequate, limits the work-ing life of load ratio bridging switch.
Summary of the invention
The invention provides a kind of insulating material, to solve the problem in work-ing life of the single and then restriction load ratio bridging switch of existing insulating material performance.
Following scheme is adopted for overcoming the above problems:
Scheme one: a kind of insulating material, the composition comprised and weight part are: nanometer grade silica 20-28 part, polycarbonate resin 20-28 part, aluminium hydroxide 20-40 part, , potter's clay 10-20 part, polyethylene 80-100 part, metallocene PE 3-10 part, polyoxyethylene glycol 1-5 part, silicon rubber 30-50 part, vulcanizing agent 2-5 part, thinner: 4-8 part, aerosil: 2-5 part, silica powder: 20-40 part, silicone oil: 4-8 part, polyether-ether-ketone resin 54-72 part, talcum powder 10-17 part, light calcium carbonate 13-20 part, lubricant 9-18 part, oxidation inhibitor 8-16 part, calcining mica 10-16 part.
The present invention with the addition of polyoxyethylene glycol (PEG) to ensure the water tree resistant property of material.Metallocene PE taxis is higher, be easy to form the spherocrystal comparatively disperseed, crystallization velocity is fast, grain-size is less, is added in polyvinyl resin, improves poly nucleation rate and crystal growth rate, decrease the size of crystal grain, thus substantially increasing the degree of crystallinity of material, metallocene polymers adds in body material, adds the elasticity of material.Metallocene PE (MPE), it is the novel thermoplastics of one of the twentieth century suitability for industrialized production nineties, because it is the polyethylene using metallocene (MAO) to produce for polymerizing catalyst, therefore, performance has from the PE that traditional Ziegler-Natta catalyst is polymerized different significantly.Aluminium hydroxide is as fire retardant, and flame retardant properties is good.
Polyether-ether-ketone is the superpolymer that the repeating unit containing a ketonic bond and two ehter bonds in backbone structure is formed.Polyether-ether-ketone has higher second-order transition temperature and fusing point, and its load heat-drawn wire is up to 316 degrees Celsius, and life-time service temperature is 260 degrees Celsius, and instantaneous use temperature can reach 300 degrees Celsius.Polyether-ether-ketone has self-extinguishing, even if do not add any fire retardant, can reach the 94V-0 level of UL standard, have rigidity and flexibility, particularly very outstanding to the fatigue resistance under repeated stress, can compare favourably with alloy material; There is excellent sliding properties, be suitable for the occasion of being strict with low-friction coefficient and abrasion performance purposes, be insoluble to any solvent and strong acid, highly basic, and hydrolysis, there is very high chemical stability.
Scheme two: on the basis of scheme one further, described potter's clay to be pulverized and is obtained after oversintering, sintering condition is under Oxygen Condition, potter's clay first sinters 1-2 hour under 500-600 degree Celsius, then be rapidly heated to 700-800 degree Celsius and keep 0.5-1 hour, then be rapidly heated to 1200-1300 degree Celsius and keep 2-3 hour, fast cooling is to 700-800 degree Celsius and keep 0.5-1 hour, be warming up to 1000-1100 degree Celsius and keep 1-2 hour, Temperature fall obtains potter's clay after pulverizing.
Potter's clay and calcining mica can improve intensity and the thermotolerance of material.Potter's clay after oversintering, especially after sintering at 1200-1300 degree Celsius, fast cooling is to 700-800 degree Celsius, be warming up to 1000-1100 degree Celsius again, the crystalline structure of the inside of potter's clay is expanded and random, with nanometer grade silica acting in conjunction, there is good insulating effect.
Scheme three: on the basis of scheme one further, described potter's clay and described calcining mica cross 300 mesh sieves.Fine and smooth potter's clay and calcining mica are conducive to fully reacting with other material.
After testing, after insulating material immersion of the present invention, insulation resistance is 4.3-5.0*10
7europe, flexural strength is 125-134MPa, and compressive strength is 130-142MPa, and parallel layers is 50-55KV to voltage breakdown, and heat resisting temperature is that the ad eundem temperature that 190-200 degree specifies than GB11026.1 exceeds 5.6%-11.1%.
Embodiment
Below by embodiment, the present invention is further detailed explanation:
Embodiment 1
Insulating material, the composition comprised and weight part are: nanometer grade silica 20 parts, polycarbonate resin 20 parts, 20 parts, aluminium hydroxide, 10 parts, potter's clay, polyethylene 80 parts, metallocene PE 3 parts, polyoxyethylene glycol 1 part, 30 parts, silicon rubber, vulcanizing agent 2 parts, thinner: 4 parts, aerosil: 2 parts, silica powder: 20 parts, silicone oil: 4 parts, polyether-ether-ketone resin 54 parts, talcum powder 10 parts, light calcium carbonate 13 parts, lubricant 9 parts, 8 parts, oxidation inhibitor, calcining 10 parts, mica.
After testing, after insulating material immersion of the present invention, insulation resistance is 4.3*10
7europe, flexural strength is 125MPa, and compressive strength is 130MPa, and parallel layers is 50KV to voltage breakdown, and heat resisting temperature is that 190 degree of ad eundem temperature specified than GB11026.1 exceed 5.6%.
Embodiment 2
Insulating material, the composition comprised and weight part are: nanometer grade silica 28 parts, polycarbonate resin 28 parts, 40 parts, aluminium hydroxide, 20 parts, potter's clay, polyethylene 100 parts, metallocene PE 10 parts, polyoxyethylene glycol 5 parts, 50 parts, silicon rubber, vulcanizing agent 5 parts, thinner: 8 parts, aerosil: 5 parts, silica powder: 40 parts, silicone oil: 8 parts, polyether-ether-ketone resin 72 parts, talcum powder 17 parts, light calcium carbonate 20 parts, lubricant 18 parts, 16 parts, oxidation inhibitor, calcining 16 parts, mica.
After testing, after insulating material immersion of the present invention, insulation resistance is 5.0*10
7europe, flexural strength is 134MPa, and compressive strength is 142MPa, and parallel layers is 55KV to voltage breakdown, and heat resisting temperature is that 200 degree of ad eundem temperature specified than GB11026.1 exceed 11.1%.
Embodiment 3
Insulating material, the composition comprised and weight part are: nanometer grade silica 24 parts, polycarbonate resin 24 parts, 30 parts, aluminium hydroxide, 15 parts, potter's clay, polyethylene 90 parts, metallocene PE 6.5 parts, polyoxyethylene glycol 3 parts, 40 parts, silicon rubber, vulcanizing agent 3.5 parts, thinner: 6 parts, aerosil: 3.5 parts, silica powder: 30 parts, silicone oil: 6 parts, polyether-ether-ketone resin 63 parts, talcum powder 13.5 parts, light calcium carbonate 16.5 parts, lubricant 13.5 parts, 12 parts, oxidation inhibitor, calcining 13 parts, mica.
After testing, after insulating material immersion of the present invention, insulation resistance is 4.7*10
7europe, flexural strength is 130MPa, and compressive strength is 136MPa, and parallel layers is 53KV to voltage breakdown, and heat resisting temperature is that 195 degree of ad eundem temperature specified than GB11026.1 exceed 8.3%.
Claims (3)
1. an insulating material, it is characterized in that: the composition comprised and weight part are: nanometer grade silica 20-28 part, polycarbonate resin 20-28 part, aluminium hydroxide 20-40 part, , potter's clay 10-20 part, polyethylene 80-100 part, metallocene PE 3-10 part, polyoxyethylene glycol 1-5 part, silicon rubber 30-50 part, vulcanizing agent 2-5 part, thinner: 4-8 part, aerosil: 2-5 part, silica powder: 20-40 part, silicone oil: 4-8 part, polyether-ether-ketone resin 54-72 part, talcum powder 10-17 part, light calcium carbonate 13-20 part, lubricant 9-18 part, oxidation inhibitor 8-16 part, calcining mica 10-16 part.
2. insulating material according to claim 1, it is characterized in that: described potter's clay to be pulverized and obtained after oversintering, sintering condition is under Oxygen Condition, potter's clay first sinters 1-2 hour under 500-600 degree Celsius, then be rapidly heated to 700-800 degree Celsius and keep 0.5-1 hour, then be rapidly heated to 1200-1300 degree Celsius and keep 2-3 hour, fast cooling is to 700-800 degree Celsius and keep 0.5-1 hour, be warming up to 1000-1100 degree Celsius and keep 1-2 hour, Temperature fall obtains potter's clay after pulverizing.
3. insulating material according to claim 1, is characterized in that: described potter's clay and described calcining mica cross 300 mesh sieves.
Priority Applications (1)
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CN201510448968.5A CN105061850A (en) | 2015-07-28 | 2015-07-28 | Insulating material |
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CN201510448968.5A CN105061850A (en) | 2015-07-28 | 2015-07-28 | Insulating material |
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CN105061850A true CN105061850A (en) | 2015-11-18 |
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CN201510448968.5A Pending CN105061850A (en) | 2015-07-28 | 2015-07-28 | Insulating material |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105419288A (en) * | 2015-12-23 | 2016-03-23 | 佛山早稻田科技服务有限公司 | Environment-friendly insulating material |
CN105820534A (en) * | 2016-04-19 | 2016-08-03 | 安徽路明光电科技有限公司 | LED lamp insulating shell material and production technology thereof |
CN106046419A (en) * | 2016-08-05 | 2016-10-26 | 雷春生 | Preparation method of high pressure resistant insulating material |
CN106380657A (en) * | 2016-08-30 | 2017-02-08 | 裴寿益 | Insulating material |
CN106751828A (en) * | 2017-02-13 | 2017-05-31 | 广州市极合技术咨询有限公司 | A kind of power construction insulating bar |
CN107216658A (en) * | 2017-07-21 | 2017-09-29 | 广州市白云化工实业有限公司 | Water-fast silicon rubber and preparation method thereof |
CN107434909A (en) * | 2017-09-26 | 2017-12-05 | 马鞍山松鹤信息科技有限公司 | A kind of pressure-resistant insulation composition and its preparation technology |
CN107501686A (en) * | 2017-09-14 | 2017-12-22 | 如皋市乐恒化工有限公司 | A kind of modified insulating materials |
CN107501685A (en) * | 2017-09-14 | 2017-12-22 | 如皋市乐恒化工有限公司 | A kind of insulating materials |
CN107556732A (en) * | 2017-09-28 | 2018-01-09 | 句容市大唐电气有限公司 | A kind of damp proof insulation material |
CN107602976A (en) * | 2017-09-14 | 2018-01-19 | 如皋市乐恒化工有限公司 | A kind of new insulation material |
CN108020890A (en) * | 2016-11-01 | 2018-05-11 | 全球能源互联网研究院 | A kind of high pressure resistant optical fiber with external insulation layer |
CN109320906A (en) * | 2018-10-15 | 2019-02-12 | 中国电子科技集团公司第三十八研究所 | A kind of aviation liquid cooling system modified tubing of polyether-ether-ketone |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104592733A (en) * | 2015-02-06 | 2015-05-06 | 苏州欢颜电气有限公司 | Insulation material for electrical engineering |
-
2015
- 2015-07-28 CN CN201510448968.5A patent/CN105061850A/en active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104592733A (en) * | 2015-02-06 | 2015-05-06 | 苏州欢颜电气有限公司 | Insulation material for electrical engineering |
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105419288A (en) * | 2015-12-23 | 2016-03-23 | 佛山早稻田科技服务有限公司 | Environment-friendly insulating material |
CN105820534A (en) * | 2016-04-19 | 2016-08-03 | 安徽路明光电科技有限公司 | LED lamp insulating shell material and production technology thereof |
CN106046419A (en) * | 2016-08-05 | 2016-10-26 | 雷春生 | Preparation method of high pressure resistant insulating material |
CN106380657A (en) * | 2016-08-30 | 2017-02-08 | 裴寿益 | Insulating material |
CN108020890A (en) * | 2016-11-01 | 2018-05-11 | 全球能源互联网研究院 | A kind of high pressure resistant optical fiber with external insulation layer |
CN106751828A (en) * | 2017-02-13 | 2017-05-31 | 广州市极合技术咨询有限公司 | A kind of power construction insulating bar |
CN107216658A (en) * | 2017-07-21 | 2017-09-29 | 广州市白云化工实业有限公司 | Water-fast silicon rubber and preparation method thereof |
CN107216658B (en) * | 2017-07-21 | 2020-04-14 | 广州市白云化工实业有限公司 | Water-resistant silicone rubber and preparation method thereof |
CN107501686A (en) * | 2017-09-14 | 2017-12-22 | 如皋市乐恒化工有限公司 | A kind of modified insulating materials |
CN107501685A (en) * | 2017-09-14 | 2017-12-22 | 如皋市乐恒化工有限公司 | A kind of insulating materials |
CN107602976A (en) * | 2017-09-14 | 2018-01-19 | 如皋市乐恒化工有限公司 | A kind of new insulation material |
CN107434909A (en) * | 2017-09-26 | 2017-12-05 | 马鞍山松鹤信息科技有限公司 | A kind of pressure-resistant insulation composition and its preparation technology |
CN107556732A (en) * | 2017-09-28 | 2018-01-09 | 句容市大唐电气有限公司 | A kind of damp proof insulation material |
CN109320906A (en) * | 2018-10-15 | 2019-02-12 | 中国电子科技集团公司第三十八研究所 | A kind of aviation liquid cooling system modified tubing of polyether-ether-ketone |
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Application publication date: 20151118 |
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