CN105058831A - Method for preventing thread looseness of zero belt ply - Google Patents
Method for preventing thread looseness of zero belt ply Download PDFInfo
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- CN105058831A CN105058831A CN201510524825.8A CN201510524825A CN105058831A CN 105058831 A CN105058831 A CN 105058831A CN 201510524825 A CN201510524825 A CN 201510524825A CN 105058831 A CN105058831 A CN 105058831A
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- zero
- steel wire
- degree
- belt ply
- film
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Abstract
The invention relates to a method for preventing thread looseness of a zero belt ply. The method for preventing thread looseness of the zero belt ply comprises the steps that firstly, steel wire adhesive tape with the width being 25mm-35mm and the thickness being 0.5mm-0.7mm is selected; secondly, the end of the zero belt ply is attached to the edge of a third belt ply, and the end of the zero belt ply and the end of the third belt ply are connected in a lap joint mode; and finally, the ends of the steel wire adhesive tape are attached to the two sides of the zero belt ply respectively, the steel wire adhesive tape and the edges of the zero belt ply are overlapped by 10mm-20mm in an attached mode, and ironing is conducted after cutting is achieved through a heat knife. The method is simple and easy to operate; after the zero belt ply is attached, the steel wire adhesive tape is attached to the edges of the zero belt ply, in this way, the viscidity between adhesive-coated steel wires of the zero belt ply can be increased, damage, caused by longitudinal shear force generated by tread rolling, to the zero belt ply can be reduced, the probability that a finished tire is not qualified due to thread looseness of the zero belt ply is lowered, the qualified rate of produced tires is increased, and losses of factories are reduced.
Description
Technical field
The present invention relates to a kind of method preventing zero-degree belt loose wire, belong to tire production technical field.
Background technology
Along with the development of tire science and technology, tyre production technology is evolved day by day, and the heavy load radial tire of the comparatively ripe zero-degree belt structure of technique is as the representative of tire art excellence.But the heavy load radial tire of zero-degree belt structure easily produces the problem of zero-degree belt edge loose wire in process of production, the difficult problem that this Ye Shige giant tyre manufacturing enterprise urgently captures.
Summary of the invention
The object of the invention is to solve in prior art because of the problem that zero-degree belt edge generation loose wire causes tire quality to decline in tyre production technology, provide cost lower, method is simply easy to the method preventing zero-degree belt loose wire operated.
The present invention adopts following technical scheme: a kind of method preventing zero-degree belt loose wire, and the zero-degree belt edge glue lamella after laminating, comprises the steps:
(1) selection of film: choosing width is 25 ~ 35mm, thickness is that the steel wire film of 0.5 ~ 0.7mm is for subsequent use;
(2) zero degree is wound around: extracted out from feed frame by two zero-degree belts simultaneously, is fitted along the 3rd belt edges in end, 3rd spacing between belt and zero-degree belt is 0 ~ 2mm, step on auxiliary bulging rotary pedals switch, auxiliary bulging rotary speed is 10 ~ 12r/min, two zero-degree belts are driven to fit with identical speed, complete after fitting two weeks and unclamp floor push, auxiliary drum stops operating, with cut-off knife by zero-degree belt severing, severing angle is 25 ° ~ 35 °, and overlapping splice length is 30 ~ 50mm;
(3) film laminating: the emulsion sheet tearing steel wire film, steel wire film end is affixed on the side of zero-degree belt, the edge overlap laminating 10 ~ 20mm of steel wire film and zero-degree belt, step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10 ~ 12r/min, steel wire film is driven to fit in zero-degree belt edge, complete after fitting one week and unclamp floor push, auxiliary drum stops operating, with hot cutter by film severing, severing angle between hot cutter and steel wire film is 0 ~ 30 °, then two of steel wire film lapping ends are got up, the lap of splice of steel wire film two ends is 10 ~ 20mm, after having fitted in side, with the opposite side of same operation laminating zero-degree belt, again step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10 ~ 12r/min, on steel wire film, hot pressure is carried out along zero-degree belt edge with hot cutter, and the bubble of discharging between steel wire rubber sheet and zero-degree belt.
Further, the temperature of described hot cutter is set to 280 ~ 330 DEG C.
The inventive method is simple, layer of steel wire film is attached in its edge after zero-degree belt has been fitted, the viscosity between the attached glue steel wire of zero-degree belt can be strengthened, the infringement that the longitudinal shear that minimizing produces because of roll extrusion tyre surface causes it, the finished product tire reduced because of the appearance of zero-degree belt loose wire is bad, improve tire production qualification rate, reduce factory's loss.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment one:
Prevent a method for zero-degree belt loose wire, the zero-degree belt edge glue lamella after laminating, comprises the steps:
(1) selection of film: choosing width is 25mm, thickness is that the steel wire film of 0.7mm is for subsequent use;
(2) zero degree is wound around: extracted out from feed frame by two zero-degree belts simultaneously, is fitted along the 3rd belt edges in end, 3rd belt is close to zero-degree belt, and step on auxiliary bulging rotary pedals switch, auxiliary bulging rotary speed is 10r/min, two zero-degree belts are driven to fit with identical speed, complete after fitting two weeks and unclamp floor push, auxiliary drum stops operating, with cut-off knife by zero-degree belt severing, severing angle is 25 °, and overlapping splice length is 30mm;
(3) film laminating: the emulsion sheet tearing steel wire film, steel wire film end is affixed on the side of zero-degree belt, the edge overlap laminating 10mm of steel wire film and zero-degree belt, step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10r/min, steel wire film is driven to fit in zero-degree belt edge, complete after fitting one week and unclamp floor push, auxiliary drum stops operating, with hot cutter by film severing, overlap completely between hot cutter with steel wire film and carry out severing, the temperature of hot cutter is set to 280 DEG C, then two of steel wire film lapping ends are got up, the lap of splice of steel wire film two ends is 10mm, after having fitted in side, with the opposite side of same operation laminating zero-degree belt, again step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10r/min, on steel wire film, hot pressure is carried out along zero-degree belt edge with hot cutter, and the bubble of discharging between steel wire rubber sheet and zero-degree belt.
Embodiment two:
Prevent a method for zero-degree belt loose wire, the zero-degree belt edge glue lamella after laminating, comprises the steps:
(1) selection of film: choosing width is 30mm, thickness is that the steel wire film of 0.6mm is for subsequent use;
(2) zero degree is wound around: extracted out from feed frame by two zero-degree belts simultaneously, is fitted along the 3rd belt edges in end, 3rd spacing between belt and zero-degree belt is 1mm, and step on auxiliary bulging rotary pedals switch, auxiliary bulging rotary speed is 11r/min, two zero-degree belts are driven to fit with identical speed, complete after fitting two weeks and unclamp floor push, auxiliary drum stops operating, with cut-off knife by zero-degree belt severing, severing angle is 30 °, and overlapping splice length is 40mm;
(3) film laminating: the emulsion sheet tearing steel wire film, steel wire film end is affixed on the side of zero-degree belt, the edge overlap laminating 15mm of steel wire film and zero-degree belt, step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 11r/min, steel wire film is driven to fit in zero-degree belt edge, complete after fitting one week and unclamp floor push, auxiliary drum stops operating, with hot cutter by film severing, severing angle between hot cutter and steel wire film is 20 °, the temperature of hot cutter is set to 300 DEG C, then two of steel wire film lapping ends are got up, the lap of splice of steel wire film two ends is 15mm, after having fitted in side, with the opposite side of same operation laminating zero-degree belt, again step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 11r/min, on steel wire film, hot pressure is carried out along zero-degree belt edge with hot cutter, and the bubble of discharging between steel wire rubber sheet and zero-degree belt.
Embodiment three:
Prevent a method for zero-degree belt loose wire, the zero-degree belt edge glue lamella after laminating, comprises the steps:
(1) selection of film: choosing width is 35mm, thickness is that the steel wire film of 0.5mm is for subsequent use;
(2) zero degree is wound around: extracted out from feed frame by two zero-degree belts simultaneously, is fitted along the 3rd belt edges in end, 3rd spacing between belt and zero-degree belt is 2mm, and step on auxiliary bulging rotary pedals switch, auxiliary bulging rotary speed is 12r/min, two zero-degree belts are driven to fit with identical speed, complete after fitting two weeks and unclamp floor push, auxiliary drum stops operating, with cut-off knife by zero-degree belt severing, severing angle is 35 °, and overlapping splice length is 50mm;
(3) film laminating: the emulsion sheet tearing steel wire film, steel wire film end is affixed on the side of zero-degree belt, the edge overlap laminating 20mm of steel wire film and zero-degree belt, step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 12r/min, steel wire film is driven to fit in zero-degree belt edge, complete after fitting one week and unclamp floor push, auxiliary drum stops operating, with hot cutter by film severing, severing angle between hot cutter and steel wire film is 30 °, the temperature of hot cutter is set as 330 DEG C, then two of steel wire film lapping ends are got up, the lap of splice of steel wire film two ends is 20mm, after having fitted in side, with the opposite side of same operation laminating zero-degree belt, again step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 12r/min, on steel wire film, hot pressure is carried out along zero-degree belt edge with hot cutter, and the bubble of discharging between steel wire rubber sheet and zero-degree belt.
Claims (2)
1. prevent a method for zero-degree belt loose wire, it is characterized in that: the zero-degree belt edge glue lamella after laminating, comprises the steps:
(1) selection of film: choosing width is 25 ~ 35mm, thickness is that the steel wire film of 0.5 ~ 0.7mm is for subsequent use;
(2) zero degree is wound around: extracted out from feed frame by two zero-degree belts simultaneously, is fitted along the 3rd belt edges in end, 3rd spacing between belt and zero-degree belt is 0 ~ 2mm, step on auxiliary bulging rotary pedals switch, auxiliary bulging rotary speed is 10 ~ 12r/min, two zero-degree belts are driven to fit with identical speed, complete after fitting two weeks and unclamp floor push, auxiliary drum stops operating, with cut-off knife by zero-degree belt severing, severing angle is 25 ° ~ 35 °, and overlapping splice length is 30 ~ 50mm;
(3) film laminating: the emulsion sheet tearing steel wire film, steel wire film end is affixed on the side of zero-degree belt, the edge overlap laminating 10 ~ 20mm of steel wire film and zero-degree belt, step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10 ~ 12r/min, steel wire film is driven to fit in zero-degree belt edge, complete after fitting one week and unclamp floor push, auxiliary drum stops operating, with hot cutter by film severing, severing angle between hot cutter and steel wire film is 0 ~ 30 °, then two of steel wire film lapping ends are got up, the lap of splice of steel wire film two ends is 10 ~ 20mm, after having fitted in side, with the opposite side of same operation laminating zero-degree belt, again step on auxiliary bulging rotary pedals switch, auxiliary drum rotates with the speed of 10 ~ 12r/min, on steel wire film, hot pressure is carried out along zero-degree belt edge with hot cutter, and the bubble of discharging between steel wire rubber sheet and zero-degree belt.
2. prevent the method for zero-degree belt loose wire as claimed in claim 1, it is characterized in that: the temperature of described hot cutter is set to 280 ~ 330 DEG C.
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CN201510524825.8A CN105058831B (en) | 2015-08-25 | 2015-08-25 | The method for preventing zero-degree belt loose wire |
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CN201510524825.8A CN105058831B (en) | 2015-08-25 | 2015-08-25 | The method for preventing zero-degree belt loose wire |
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CN105058831B CN105058831B (en) | 2018-03-09 |
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Citations (11)
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WO1991000173A1 (en) * | 1989-06-26 | 1991-01-10 | Sumitomo Gomu Kogyo Kabushiki Kaisha | Manufacture of tire member and apparatus therefor |
EP0619170A2 (en) * | 1993-03-19 | 1994-10-12 | The Goodyear Tire & Rubber Company | Method and apparatus for fabricating a rubberized wire sheet |
US20100154611A1 (en) * | 2006-09-21 | 2010-06-24 | The Goodyear Tire & Rubber Company | Tire component cutter apparatus and method of cutting |
CN201552759U (en) * | 2009-11-19 | 2010-08-18 | 福建佳通轮胎有限公司 | Film attach equipment for bead filler of all-steel radial tyre |
CN101966941A (en) * | 2010-08-31 | 2011-02-09 | 天津赛象科技股份有限公司 | Doubling hot pack device of belted layer and doubling hot pack production process |
CN102218842A (en) * | 2011-03-09 | 2011-10-19 | 三角轮胎股份有限公司 | Production method for wound and attached steel wire crown band ply of all-steel radial-truck meridian tire |
CN102328447A (en) * | 2011-09-21 | 2012-01-25 | 天津赛象科技股份有限公司 | Zero-degree belt winding device |
CN103317736A (en) * | 2013-07-02 | 2013-09-25 | 江苏通用科技股份有限公司 | Film binding device for tire inside liner |
CN103407331A (en) * | 2013-08-23 | 2013-11-27 | 江苏通用科技股份有限公司 | Belted layer structure of tire |
CN203511178U (en) * | 2013-08-23 | 2014-04-02 | 江苏通用科技股份有限公司 | Tire belted layer structure |
CN104589683A (en) * | 2013-10-31 | 2015-05-06 | 青岛旺裕橡胶制品有限公司 | Cutting process of truck radial tire wire cord fabric |
-
2015
- 2015-08-25 CN CN201510524825.8A patent/CN105058831B/en active Active
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1991000173A1 (en) * | 1989-06-26 | 1991-01-10 | Sumitomo Gomu Kogyo Kabushiki Kaisha | Manufacture of tire member and apparatus therefor |
EP0619170A2 (en) * | 1993-03-19 | 1994-10-12 | The Goodyear Tire & Rubber Company | Method and apparatus for fabricating a rubberized wire sheet |
US20100154611A1 (en) * | 2006-09-21 | 2010-06-24 | The Goodyear Tire & Rubber Company | Tire component cutter apparatus and method of cutting |
CN201552759U (en) * | 2009-11-19 | 2010-08-18 | 福建佳通轮胎有限公司 | Film attach equipment for bead filler of all-steel radial tyre |
CN101966941A (en) * | 2010-08-31 | 2011-02-09 | 天津赛象科技股份有限公司 | Doubling hot pack device of belted layer and doubling hot pack production process |
CN102218842A (en) * | 2011-03-09 | 2011-10-19 | 三角轮胎股份有限公司 | Production method for wound and attached steel wire crown band ply of all-steel radial-truck meridian tire |
CN102328447A (en) * | 2011-09-21 | 2012-01-25 | 天津赛象科技股份有限公司 | Zero-degree belt winding device |
CN103317736A (en) * | 2013-07-02 | 2013-09-25 | 江苏通用科技股份有限公司 | Film binding device for tire inside liner |
CN103407331A (en) * | 2013-08-23 | 2013-11-27 | 江苏通用科技股份有限公司 | Belted layer structure of tire |
CN203511178U (en) * | 2013-08-23 | 2014-04-02 | 江苏通用科技股份有限公司 | Tire belted layer structure |
CN104589683A (en) * | 2013-10-31 | 2015-05-06 | 青岛旺裕橡胶制品有限公司 | Cutting process of truck radial tire wire cord fabric |
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