CN105057946A - Thin-wall cylinder welding mold - Google Patents
Thin-wall cylinder welding mold Download PDFInfo
- Publication number
- CN105057946A CN105057946A CN201510417576.2A CN201510417576A CN105057946A CN 105057946 A CN105057946 A CN 105057946A CN 201510417576 A CN201510417576 A CN 201510417576A CN 105057946 A CN105057946 A CN 105057946A
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- CN
- China
- Prior art keywords
- thin
- arm flange
- bent plate
- pivoted arm
- wall barrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses a thin-wall cylinder welding mold. The thin-wall cylinder welding mold comprises a positioning bent plate, a rotation-arm flange and a driving disc. The rotation-arm flange is disposed on the outside of the positioning bent plate and is fixed on the positioning bent plate through locking studs, the driving disc is sleeved outside the rotation-arm flange, and a locking nut is arranged between the driving disc and the rotation-arm flange. Guide grooves connected with the positioning bent plate are formed in the driving disc. Kidney-shaped holes are formed in positions, corresponding to the guide grooves, of the rotation-arm flange. Guide pins are arranged in the guide grooves and penetrate through the kidney-shaped holes in the rotation-arm flange to be connected with the positioning bent plate. By means of the thin-wall cylinder welding mold, welding non-deformation of thin-wall cylinder parts can be achieved, the thin-wall cylinder welding mold can be pulled out conveniently after welding and can be tensioned and retracted repeatedly, accuracy is maintained unchanged, the problems of a disposable part welding tool or inconvenient dismounting are solved, and the tool can be used repeatedly.
Description
Technical field
The present invention relates to a kind of frock clamp, belong to field of machining, be specifically related to a kind of thin-wall barrel class weld parts mold that can realize tensioning and contractile function.
Background technology
The spliced tetrahedral structure of the many employings of existing thin-wall barrel class weld parts mold, first frock is spliced into the tetrahedron mold consistent with workpiece cavity size before welding work pieces, then welding work pieces is placed on tetrahedron mold respectively and implements welding and processing, welded rear to tetrahedron mold carry out destruction decompose, decompose frock extract out in workpiece cavity.There is following shortcoming in this type of welding positioner structure: inconvenient operation, and each welding all needs again to splice, and needs to destroy frock and the extraction that breaks, and not easily ensure required precision after welding.
Summary of the invention
The object of the invention is to adopt a kind of New Thin-walled barrel soldering mold, realize tensioning and the contraction of mold, thus indeformable when realizing thin-wall barrel class weld parts, can easily mold be extracted out after welding.
For achieving the above object, the present invention adopts following technical proposals: a kind of thin-wall barrel welding positioner, it comprises location bent plate, pivoted arm flange and driver plate, pivoted arm flange is positioned at outside the bent plate of location, pivoted arm flange is fixed on the bent plate of location by locking stud, driver plate is enclosed within pivoted arm flange, locking nut is provided with between driver plate and pivoted arm flange, driver plate is provided with and the gathering sill of locating bent plate and being associated, pivoted arm flange is provided with mounting hole in gathering sill corresponding position, be provided with guide finger in gathering sill, guide finger is connected with location bent plate through the mounting hole on pivoted arm flange.
Driver plate outer ring is provided with draw-in groove, inserts spanner in the draw-in groove of driver plate outer ring.
Spanner is the hardware of band claw, and the draw-in groove of spanner claw and driver plate outer ring matches.
Spanner is steel part or alloy steel piece.
The centrode R of described gathering sill is calculated by the move distance L of guide finger and the movement angle θ of driver plate and forms, its computational methods are: R=f(L, θ), wherein Dn≤L≤D1,0≤θ≤A, 0 ° of < A < 90 °.
Location bent plate is four pieces.
Spacing 0≤d≤the 20mm of adjacent two pieces of location bent plates.
Spacing 0≤d≤the 10mm of adjacent two pieces of location bent plates.
Alignment pin is provided with between pivoted arm flange and location bent plate.
The present invention adopts the operation principle of cam mechanism, driver plate realizes motion under the effect of spanner, location bent plate is moved along the mounting hole on pivoted arm flange under the driving of driver plate by guide finger, thus realizing tensioning and contraction, tensioning and contraction are carried out state by locking stud and alignment pin to welding positioner afterwards and are fixed.It is indeformable that the present invention can realize thin-wall barrel class weld parts, can conveniently extract out after welding, and can tensioning and contraction repeatedly, keeps precision constant; Solve the problems such as the disposable or dismounting of such weld parts frock is inconvenient, achieve the repeatability that frock uses.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the operating diagram of tensioning state of the present invention.
Fig. 3 is the operating diagram of contraction state of the present invention.
Fig. 4 is the location bent plate tensioning state schematic diagram after taking off pivoted arm flange.
Fig. 5 is the location bent plate contraction state schematic diagram after taking off pivoted arm flange.
Fig. 6 is dial structure schematic diagram.
Fig. 7 is the move distance L of gathering sill centrode R and guide finger and the movement angle θ graph of a relation of driver plate.
Detailed description of the invention
A kind of thin-wall barrel welding positioner, it comprises location bent plate 1, pivoted arm flange 4 and driver plate 2, pivoted arm flange 4 is positioned at outside the bent plate 1 of location, pivoted arm flange 4 is fixed on the bent plate 1 of location by locking stud 6, driver plate 2 is enclosed within pivoted arm flange 4, locking nut 3 is provided with between driver plate 2 and pivoted arm flange 4, driver plate 2 is provided with the gathering sill 8 corresponding with locating bent plate 1, pivoted arm flange 4 is provided with mounting hole 10 in gathering sill 8 corresponding position, be provided with guide finger 5 in gathering sill 8, guide finger 5 is connected with location bent plate 1 through the mounting hole 10 on pivoted arm flange 4.
As shown in Figure 1, pivoted arm flange 4 connects four pieces of location bent plates 1 by locking stud 6, the spacing 0 < d < 20mm of adjacent two pieces of location bent plates 1, driver plate 2 is enclosed within pivoted arm flange 4, driver plate 2 is provided with and the gathering sill 8 of locating bent plate 1 and being associated, arm flange is provided with mounting hole 10 in gathering sill 8 corresponding position, is provided with guide finger 5 in gathering sill 8, and guide finger 5 is connected with location bent plate 1 through the mounting hole 10 on pivoted arm flange 4.
As shown in Figure 6, Figure 7, the radius R of described gathering sill 8 is calculated by the move distance L of guide finger 5 and the movement angle θ of driver plate 2 and forms, and its computational methods are: R=f(L, θ), wherein Dn≤L≤D1,0≤θ≤A, 0 ° of < A < 90 °; Utilizing method shown in Fig. 7 can measure the some value Dis of R at different angles θ, the centrode of gathering sill 8 can be designed by carrying out curve fitting to the some points of Di.
As shown in Figure 2 and Figure 3, driver plate 2 outer ring is provided with draw-in groove 9, spanner 7 is the hardware of band claw, the claw structure of spanner 7 and the draw-in groove 9 of driver plate 2 outer ring match, spanner 7 inserts in draw-in groove 9, driver plate 2 is rotated relative to pivoted arm flange 4, drive in driver plate 2 rotation process and locate the guide finger 5 that bent plate 1 is connected and move in the mounting hole 10 of pivoted arm flange 4, thus realize tensioning and the contraction of location bent plate, locate bent plate tensioning and carry out state by locking stud 6 and alignment pin 11 pairs of molds after shrinking and fix and locate.
As shown in Figure 4, Figure 5, during tensioning state, the maximum spacing of adjacent two pieces of location bent plates is 20mm, and during contraction state, the minimum spacing of adjacent two pieces of location bent plates is 0.Before thin-wall barrel welding, by spanner by welding positioner tensioning, locking stud carries out state to mold to be fixed, and positions with alignment pin 11, and repetition measurement mold appearance and size, in acceptability limit, is then spliced thin walled welds part on mold, and implements welding; After thin-wall barrel has welded, shunk by welding positioner, between adjacent positioned bent plate, the amount of contraction of 20mm can ensure very easy and convenient the extracting out in thin-wall barrel of welding positioner, and keeps welding precision constant.Generally, the spacing 0≤d≤10mm of adjacent two pieces of location bent plates can meet easy and convenient the extracting out in thin-wall barrel of welding positioner.
It is indeformable that the present invention can realize thin-wall barrel class weld parts, can conveniently extract out after welding, and can tensioning and contraction repeatedly, keeps precision constant; Solve the problems such as the disposable or dismounting of such weld parts frock is inconvenient, achieve the repeatability that frock uses.
Claims (9)
1. a thin-wall barrel welding positioner, it is characterized in that: it comprises location bent plate (1), pivoted arm flange (4) and driver plate (2), pivoted arm flange (4) is positioned at outside, location bent plate (1), pivoted arm flange (4) is fixed on location bent plate (1) by locking stud (6), driver plate (2) is enclosed within pivoted arm flange (4), locking nut (3) is provided with between driver plate (2) and pivoted arm flange (4), driver plate (2) is provided with and the gathering sill (8) of locating bent plate (1) and being associated, pivoted arm flange (4) is provided with mounting hole (10) in gathering sill (8) corresponding position, guide finger (5) is provided with in gathering sill (8), guide finger (5) is connected with location bent plate (1) through the mounting hole (10) on pivoted arm flange (4).
2. a kind of thin-wall barrel welding positioner according to claim 1, is characterized in that: driver plate (2) outer ring is provided with draw-in groove (9), inserts spanner (7) in the draw-in groove (9) of driver plate (2) outer ring.
3. a kind of thin-wall barrel welding positioner according to claim 2, is characterized in that: spanner (7) is the hardware of band claw, and the draw-in groove (9) of spanner claw and driver plate (2) outer ring matches.
4. a kind of thin-wall barrel welding positioner according to claim 3, is characterized in that: spanner (7) is steel part or alloy steel piece.
5. a kind of thin-wall barrel welding positioner according to claim 1, it is characterized in that: the centrode R of described gathering sill (8) is calculated by the move distance L of guide finger (5) and the movement angle θ of driver plate (2) and forms, its computational methods are: R=f(L, θ), wherein Dn≤L≤D1,0≤θ≤A, 0 ° of < A < 90 °.
6. a kind of thin-wall barrel welding positioner according to claim 1, is characterized in that: location bent plate (1) is four pieces.
7. a kind of thin-wall barrel welding positioner according to claim 1, is characterized in that: the spacing 0≤d≤20mm of adjacent two pieces of location bent plate (1).
8. a kind of thin-wall barrel welding positioner according to claim 1, is characterized in that: the spacing 0≤d≤10mm of adjacent two pieces of location bent plate (1).
9. a kind of thin-wall barrel welding positioner according to claim 1, is characterized in that: be provided with alignment pin (11) between pivoted arm flange (4) and location bent plate (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510417576.2A CN105057946B (en) | 2015-07-16 | 2015-07-16 | A kind of thin-wall barrel welding positioner |
Applications Claiming Priority (1)
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CN201510417576.2A CN105057946B (en) | 2015-07-16 | 2015-07-16 | A kind of thin-wall barrel welding positioner |
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CN105057946A true CN105057946A (en) | 2015-11-18 |
CN105057946B CN105057946B (en) | 2016-09-07 |
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CN201510417576.2A Active CN105057946B (en) | 2015-07-16 | 2015-07-16 | A kind of thin-wall barrel welding positioner |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111015047A (en) * | 2019-10-14 | 2020-04-17 | 武汉船用机械有限责任公司 | Welding tool and welding method for combustion chamber shell of gas turbine |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4159072A (en) * | 1977-12-19 | 1979-06-26 | Bernard Lajoie | Pipe aligning apparatus |
US6257479B1 (en) * | 1999-12-07 | 2001-07-10 | The Boeing Company | Tooling and methods for circumferential friction stir welding |
CN101733669A (en) * | 2009-11-30 | 2010-06-16 | 江南机器(集团)有限公司 | Precise positioning and clamping device for stepped thin-wall barrel |
CN203566166U (en) * | 2013-06-25 | 2014-04-30 | 洛阳德平机械设备有限公司 | Copper lining tensioning mechanism for inner wall of pipeline |
CN104192650A (en) * | 2014-08-30 | 2014-12-10 | 安徽省和翰光电科技有限公司 | Transformer encapsulating device |
-
2015
- 2015-07-16 CN CN201510417576.2A patent/CN105057946B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4159072A (en) * | 1977-12-19 | 1979-06-26 | Bernard Lajoie | Pipe aligning apparatus |
US6257479B1 (en) * | 1999-12-07 | 2001-07-10 | The Boeing Company | Tooling and methods for circumferential friction stir welding |
CN101733669A (en) * | 2009-11-30 | 2010-06-16 | 江南机器(集团)有限公司 | Precise positioning and clamping device for stepped thin-wall barrel |
CN203566166U (en) * | 2013-06-25 | 2014-04-30 | 洛阳德平机械设备有限公司 | Copper lining tensioning mechanism for inner wall of pipeline |
CN104192650A (en) * | 2014-08-30 | 2014-12-10 | 安徽省和翰光电科技有限公司 | Transformer encapsulating device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111015047A (en) * | 2019-10-14 | 2020-04-17 | 武汉船用机械有限责任公司 | Welding tool and welding method for combustion chamber shell of gas turbine |
CN111015047B (en) * | 2019-10-14 | 2022-08-23 | 武汉船用机械有限责任公司 | Welding tool and welding method for combustion chamber shell of gas turbine |
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CN105057946B (en) | 2016-09-07 |
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