CN105056824A - Online powder-liquid cyclone mixing and dispersing system - Google Patents
Online powder-liquid cyclone mixing and dispersing system Download PDFInfo
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- CN105056824A CN105056824A CN201510483569.2A CN201510483569A CN105056824A CN 105056824 A CN105056824 A CN 105056824A CN 201510483569 A CN201510483569 A CN 201510483569A CN 105056824 A CN105056824 A CN 105056824A
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- 239000007788 liquid Substances 0.000 title claims abstract description 113
- 238000002156 mixing Methods 0.000 title claims abstract description 65
- 239000000843 powder Substances 0.000 claims abstract description 138
- 239000002002 slurry Substances 0.000 claims abstract description 22
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 17
- 238000007599 discharging Methods 0.000 claims abstract description 16
- 239000010935 stainless steel Substances 0.000 claims abstract description 15
- 239000006185 dispersion Substances 0.000 claims description 38
- 230000003137 locomotive effect Effects 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 229920000715 Mucilage Polymers 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Abstract
The present invention provides an online powder-liquid cyclone mixing and dispersing system. The system comprises a supporting frame, a powder feeding device, a liquid supply system, a novel powder-liquid mixing tank, a powder-liquid dispersing machine, a slurry buffer tank, an integral type stainless steel mobile vehicle and an automatic control system. The powder feeding device is provided with a powder feeding hopper and a screw bracket, a discharge hole in the lower end of the powder feeding device is vertically connected with a feeding hole of the novel powder-liquid mixing tank; a discharging hole of the liquid supply system is horizontally and tangentially connected with a feeding hole in the side end of the novel powder-liquid mixing tank; a discharging hole in the lower end of the novel powder-liquid mixing tank is vertically connected with a feeding hole of the powder-liquid dispersing machine; a discharging hole of the powder-liquid dispersing machine is horizontally connected with a feeding hole of the slurry buffer tank; and the stainless steel mobile vehicle is used to fix the whole device, and to realize movement function at the same time. According to the online powder-liquid cyclone mixing and dispersing system, an integrated design of respective feeding, premixing, pre-dispersing, and final dispersing for powder and liquid is adopted; a special premixing manner by which a powder body is coated by cyclone is utilized, so that online proportioning, mixing and dispersing for a high-viscosity slurry power liquid with more powder and less liquid are implemented.
Description
Technical field
The present invention relates to a kind of decentralized system, especially a kind of online powder liquid eddy flow mixing decentralized system.
Background technology
In current industry, what mixing of materials decentralized system was common comprises two kinds of forms: one is that the many liquid of powder is few, is formed the technique of solid mixt by mixed granulation process; Another kind is that the few liquid of powder is many, is formed the technique of liquid dispersed system by dispersing technology.And it is very difficult to form the realization of liquid high mucilage material technique less with the many liquid of powder.Although can realize in some industries manually producing the high mucilage material of the few liquid state of the many liquid of powder, it is powder liquid online proportioning mixing dispersion not, and production efficiency is lower, and the slurry equality produced and stability often do not reach the requirement of industry yet.Namely the present invention develops a kind of online powder liquid eddy flow mixing decentralized system, realizes the many liquid of powder and prepares liquid high mucilage material less.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of online powder liquid eddy flow mixing decentralized system, have employed the integrated design of the charging respectively of powder liquid, premix, just dispersion, dispersion eventually, the Novel powder liquid blending tank of unique design, this system mixing rate of dispersion is fast, powder liquid good mixing effect, the few powder liquid of the many liquid of powder online proportioning mixing divergent function can be realized, form the high mucilage material of liquid state of stable homogeneous.
The technical scheme that the defect that the present invention is the present technology of solution adopts is:
A kind of online powder liquid eddy flow mixing decentralized system, comprise bracing frame, powder liquid dispersion machine, slurry surge tank and automatic control system, it is characterized in that: described online powder liquid eddy flow mixing decentralized system also comprises powder feeding device, liquid-supplying system, Novel powder liquid blending tank and monoblock type stainless steel locomotive, described bracing frame is used for the flow container of fixing powder feeding device and liquid-supplying system, the upper end of bracing frame is connected with powder feeding device by screw bracket, realize adjustment and the locomotive function of powder feeding device, the leg of bracing frame is connected with the flow container of liquid-supplying system, described powder feeding device is used for the conveying of powder, and the discharging opening of powder feeding device is vertically connected with Novel powder liquid blending tank charging aperture by pipeline, and powder utilizes deadweight to fall to entering the premix section of Novel powder liquid blending tank, described liquid-supplying system is used for the conveying of mixed solvent, and the discharging opening of liquid-supplying system is connected with the side charging aperture level of Novel powder liquid blending tank is tangent, thus forms liquid cyclone coated powder, described Novel powder liquid blending tank is pre-dispersed for the premix completing powder liquid, and the discharging opening of Novel powder liquid blending tank is vertically connected by stainless steel butterfly valve with the charging aperture of powder liquid dispersion machine, described monoblock type stainless steel locomotive is used for the fixing of complete equipment, and realizes locomotive function.
As preferably: described powder feeding device adopts screw rod powder ration feeding machine; Described powder feeding device charging aperture be equipped with one tapered enter powder bucket, for powder charging.
As preferably: described liquid-supplying system comprises flow container, centrifugal continuous transfer pump, valve, buffer unit, three-way pipe and turbine meter, and described flow container discharging opening is connected with centrifugal continuous transfer pump charging aperture by pipeline; Described centrifugal continuous transfer pump discharging opening is connected with a valve by pipeline, and valve export is connected with a buffer unit by pipeline, and the outlet of buffer unit is connected with a three-way pipe by pipeline; An outlet of three-way pipe is connected with a turbine meter, and turbine meter, containing flow of digit display, by valve and buffer unit control flow check amount, can obtain the requirement of flow On-line Control; An outlet of three-way pipe is connected with Novel powder liquid blending tank side charging aperture level is tangent by pipeline.
As preferably: described Novel powder liquid blending tank comprises pyramid type charging ring, pyramid type tank body, clip connect and high speed disperser soon, described pyramid type charging ring adopts design of closing up, utilize powder deadweight blanking and liquid cyclone feeding manner, the hybrid mode of abundant utilization eddy flow coated powder, complete powder liquid premix, the slurry completing powder liquid premix enters the slurry breeze way of pyramid type tank body; Described clip connects soon for fixing pyramid type tank body.The slurry breeze way of described pyramid type tank body is equipped with a high speed disperser, and described high speed disperser can carry out pre-dispersed to the coating completing premixed, carries out disposable dispersion prepare for entering powder liquid dispersion machine.
As preferably: described powder liquid dispersion machine adopts vertical mixing dispersion machine.
As preferably: described monoblock type stainless steel locomotive is provided with moving hand-rail, is convenient to factory site and moves.
As preferably: the part contacted with material in described powder liquid mixing decentralized system all adopts 304 stainless steels.
Advantageous Effects of the present invention is as follows:
Integrated design of the present invention, the automatic feed respectively of powder liquid, and adopting Novel powder liquid blending tank, structure is unique, stable, utilizes powder deadweight blanking and liquid cyclone charging, abundant utilization eddy flow coated powder mode, tentatively disperseed by high speed disperser again after making powder liquid premix, finally again by the dispersion of powder liquid dispersion machine, achieve the few powder liquid of the many liquid of powder online proportioning mixing dispersion process, form the high mucilage material of liquid state of high homogeneity and stability, change the present situation manually realizing this process.
Accompanying drawing explanation
Below in conjunction with concrete drawings and Examples, the invention will be further described.
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is overall structure top view of the present invention.
Fig. 3 is Novel powder liquid blending tank structural representation.
Fig. 4 is the top view of Novel powder liquid blending tank.
In figure: 1, enter powder bucket; 2, powder feeding device; 3, screw bracket; 4, bracing frame; 5, liquid-supplying system; 501, flow container; 502, centrifugal continuous transfer pump; 503, valve; 504, buffer unit; 505, three-way pipe; 506, turbine meter; 6, high speed disperser; 7, Novel powder liquid blending tank; 701, pyramid type charging ring; 702, pyramid type tank body; 703, clip connects soon; 8, stainless steel butterfly valve; 9, powder liquid dispersion machine; 10, automatic control system; 11, moving hand-rail; 12, monoblock type stainless steel locomotive; 13, slurry surge tank.
Detailed description of the invention
As shown in the figure, described powder liquid mixing decentralized system by bracing frame 4, enter powder bucket 1, powder feeding device 2, screw bracket 3, liquid-supplying system 5, high speed disperser 6, Novel powder liquid blending tank 7, stainless steel butterfly valve 8, powder liquid dispersion machine 9, slurry surge tank 13, monoblock type stainless steel locomotive 12, moving hand-rail 11 form with supporting automatic control system 10.
Be used in the powder liquid mixing example of coating by described powder liquid mixing decentralized system, detailed process is as follows:
In FIG, support frame as described above 4 is for the flow container 501 in fixing powder feeding device 2 and liquid-supplying system 5, its upper end is connected with powder feeding device 2 by screw bracket 3, and facilitate adjustment and the movement of powder feeding device 2, the leg of bracing frame 4 is connected with the flow container 501 of liquid-supplying system 5.
In FIG, described powder feeding device 2 is for the conveying of powder, and powder feeding device 2 adopts screw rod powder ration feeding machine, its upper end be equipped with tapered enter powder bucket 1, at the tapered powder entering to add in powder bucket 1 needed for coating mixing; The bottom discharge mouth of powder feeding device 2 is vertically connected with Novel powder liquid blending tank 7 upper end charging aperture by pipeline, and powder utilizes deadweight to fall, and enters the premix section of Novel powder liquid blending tank 7.
In FIG, described liquid-supplying system 5 is for the conveying of the mixed solution needed for coating, liquid-supplying system 5 forms primarily of flow container 501, centrifugal continuous transfer pump 502, valve 503, buffer unit 504, three-way pipe 505 and flowmeter 506, flow container 501 is for storing the mixed solvent produced needed for coating, and flow container 501 is connected with centrifugal continuous transfer pump 502 charging aperture by pipeline; The discharging opening of centrifugal continuous transfer pump 502 is connected with a valve 503 by pipeline; In addition, valve 503 is connected with buffer unit 504 by pipeline, another outlet of buffer unit 504 is connected with a three-way pipe 505 by pipeline, outlet connection turbine meter 506 of three-way pipe 505, turbine meter 506 is containing flow of digit display, control flow by valve 503 and buffer unit 504, the requirement of flow On-line Control can be obtained; An outlet of three-way pipe 505 is connected with Novel powder liquid blending tank 7 side charging aperture level is tangent by pipeline, is convenient to form solution eddy flow.
In FIG, described Novel powder liquid blending tank 7 is for completing the preliminary mixing dispersion of powder liquid, and the lower end discharging opening of Novel powder liquid blending tank 7 is vertically connected with powder liquid dispersion machine 9 charging aperture by stainless steel butterfly valve 8.
In Fig. 3,4, described Novel powder liquid blending tank 7 comprises pyramid type charging ring 701, pyramid type tank body 702, clip connect 703 and high speed disperser 6 soon, described pyramid type charging ring 701 adopts design of closing up, utilize powder deadweight blanking and liquid cyclone feeding manner, the mode of abundant utilization eddy flow coated powder, complete the powder liquid premix of coating, the slurry completing powder liquid premix enters the slurry breeze way of pyramid type tank body 702 by pyramid type tank body 702; Meanwhile, the slurry breeze way of pyramid type tank body 702 is equipped with a high speed disperser 6, and described high speed disperser 6 can carry out pre-dispersed to the coating completing premixed, carries out disposable dispersion prepare for slurry enters powder liquid dispersion machine 9; Described clip connects 703 soon for fixing pyramid type tank body 702.
In FIG, described powder liquid dispersion machine 9 is for carrying out high speed dispersion to completing pre-dispersed coating, powder liquid dispersion machine 9 adopts vertical mixing dispersion machine as shown in Figure 1, powder liquid dispersion machine 9 and the integral formula design of Novel powder liquid blending tank 7, facilitate pulp flow, slurry can be made to enter in the dispersion chamber of powder liquid dispersion machine 9 smoothly, after slurry enters dispersion chamber, powder liquid dispersion machine 9 passes through high-speed impact and the dispersion of the rotor profile of tooth of occlusion, ideal mixing dispersion effect can realized instantaneously, the discharging opening of powder liquid dispersion machine 9 is connected with the charging aperture level of slurry surge tank 13, in fig. 2, described slurry surge tank 13, for keeping in the coating allocated, is carried for coating and is provided matching.
In FIG, described monoblock type stainless steel locomotive 12 global design, by system all partly integrated, on this locomotive (containing control box part), global design is attractive in appearance, and is provided with a moving hand-rail 11, handled easily.
In FIG, described automatic control system 10 is integrated form electric control box, comprise voltage display, electric current display, always stop button, the startup of high speed disperser and powder liquid dispersion machine two, X button, screw rod feeding variable-frequency governor 1, described automatic control system 10 can manufacture by regulation voluntarily or order.
In embodiments of the present invention because the caloric value of the powder liquid online proportioning mixing dispersion of coating is in controlled scope, therefore this complete equipment does not install cooling device, for improving the widespread popularity of invention, can increase a cooling device on powder liquid dispersion machine 9.
304 stainless steels are all adopted with the part of coating contacts in the present invention.
Claims (5)
1. an online powder liquid eddy flow mixing decentralized system, comprise bracing frame (4), powder liquid dispersion machine (9), slurry surge tank (13) and automatic control system (10), it is characterized in that: described online powder liquid eddy flow mixing decentralized system also comprises powder feeding device (2), liquid-supplying system (5), Novel powder liquid blending tank (7) and monoblock type stainless steel locomotive (12), described bracing frame (4) upper end is connected with powder feeding device (2) by screw bracket (3), the leg of bracing frame (5) is connected with the flow container (501) of liquid-supplying system (5), described powder feeding device (2) discharging opening is vertically connected with Novel powder liquid blending tank (7) charging aperture by pipeline, the discharging opening of described liquid-supplying system (5) is connected with the side charging aperture level of Novel powder liquid blending tank (7) is tangent, described Novel powder liquid blending tank (7) is pre-dispersed for the premix completing powder liquid, and the discharging opening of Novel powder liquid blending tank (7) is vertically connected by stainless steel butterfly valve (8) with powder liquid dispersion machine (9) charging aperture, described monoblock type stainless steel locomotive (12) fixing for complete equipment, and realize locomotive function.
2. a kind of online powder liquid eddy flow mixing decentralized system as claimed in claim 1, is further characterized in that: described powder feeding device (2) adopts screw rod powder ration feeding machine; Described powder feeding device (2) charging aperture be equipped with one tapered enter powder bucket (1).
3. a kind of online powder liquid eddy flow mixing decentralized system as claimed in claim 1, be further characterized in that: described liquid-supplying system (5) comprises flow container (501), centrifugal continuous transfer pump (502), valve (503), buffer unit (504), three-way pipe (505) and turbine meter (506), described flow container (501) discharging opening is connected with centrifugal continuous transfer pump (502) charging aperture by pipeline; Described centrifugal continuous transfer pump (502) discharging opening is connected with a valve (503) by pipeline, the outlet of valve (503) is connected with a buffer unit (504) by pipeline, buffer unit (504) outlet is connected with a three-way pipe (505) by pipeline, and an outlet of three-way pipe (505) is connected with a turbine meter (506); An outlet of three-way pipe (505) is connected with Novel powder liquid blending tank (7) side charging aperture level is tangent by pipeline.
4. a kind of online powder liquid eddy flow mixing decentralized system as claimed in claim 1, be further characterized in that: described Novel powder liquid blending tank (7) comprises pyramid type charging ring (701), pyramid type tank body (702), clip connect (703) and high speed disperser (6) soon, the employing of described pyramid type charging ring (701) is closed up and is designed, for powder liquid premix, the slurry completing powder liquid premix enters the slurry breeze way of pyramid type tank body (702); Described clip connects (703) soon for fixing pyramid type tank body (702); The slurry breeze way of described pyramid type tank body (702) is equipped with a high speed disperser (6).
5. a kind of online powder liquid eddy flow mixing decentralized system as claimed in claim 1, is further characterized in that: described powder liquid dispersion machine (9) adopts vertical mixing dispersion machine.
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| CN201510483569.2A CN105056824B (en) | 2015-08-07 | 2015-08-07 | A kind of online powder liquid eddy flow mixing decentralized system |
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| CN201510483569.2A CN105056824B (en) | 2015-08-07 | 2015-08-07 | A kind of online powder liquid eddy flow mixing decentralized system |
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| CN105056824B CN105056824B (en) | 2018-06-05 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109433091A (en) * | 2019-01-02 | 2019-03-08 | 苏州爱仪科成套设备有限公司 | A kind of full-automatic online continuous powder liquid mixing decentralized system |
| CN111569816A (en) * | 2020-06-30 | 2020-08-25 | 江苏京控装备有限公司 | Solid-liquid homogeneous mixing pump matched multi-tube reactor |
| CN113559743A (en) * | 2021-08-17 | 2021-10-29 | 东莞大蜥蜴智能系统有限公司 | Novel pulping system and equipment thereof |
| CN117282305A (en) * | 2023-11-27 | 2023-12-26 | 佛山涂邦德新材料科技有限公司 | Discharging equipment for crack art paint production workshop |
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| CN1531455A (en) * | 2001-05-14 | 2004-09-22 | �Ϻ���ͨ��ѧ | Apparatus and method for wetting powder |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109433091A (en) * | 2019-01-02 | 2019-03-08 | 苏州爱仪科成套设备有限公司 | A kind of full-automatic online continuous powder liquid mixing decentralized system |
| CN111569816A (en) * | 2020-06-30 | 2020-08-25 | 江苏京控装备有限公司 | Solid-liquid homogeneous mixing pump matched multi-tube reactor |
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| CN117282305A (en) * | 2023-11-27 | 2023-12-26 | 佛山涂邦德新材料科技有限公司 | Discharging equipment for crack art paint production workshop |
| CN117282305B (en) * | 2023-11-27 | 2024-01-30 | 佛山涂邦德新材料科技有限公司 | Discharging equipment for crack art paint production workshop |
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| CN105056824B (en) | 2018-06-05 |
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Effective date of registration: 20240823 Address after: Room 401, Building 1, West of Luting River, South of Hongxing South Road and S333 Intersection, Xinghua Economic Development Zone, Taizhou City, Jiangsu Province, China 225700 Patentee after: Taizhou Yiguqi Food Technology Co.,Ltd. Country or region after: China Address before: 214125 Science and Education Industrial Park, the Taihu Lake New Town, No. 100, Jinxi Road, Wuxi City, Jiangsu Province, 8w Patentee before: WUXI HOPE LIGHT INDUSTRY EQUIPMENT TECHNOLOGY Co.,Ltd. Country or region before: China |