CN105053105A - Dumpling making machine - Google Patents
Dumpling making machine Download PDFInfo
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- CN105053105A CN105053105A CN201510515911.2A CN201510515911A CN105053105A CN 105053105 A CN105053105 A CN 105053105A CN 201510515911 A CN201510515911 A CN 201510515911A CN 105053105 A CN105053105 A CN 105053105A
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Abstract
The invention provides a dumpling making machine. The dumpling making machine comprises a dumpling wrapper extruding device, a dumpling filling extruding device and a dumpling wrapper folding device which are assembled to form a production line according to the sequence of making dumplings, wherein the dumpling wrapper folding device comprises ruffle wheel pairs and pressing and pasting wheel pairs, which are driven by a transmission mechanism, the ruffle wheel pairs are used for clamping and folding open dumplings containing fillings and can allow clamped and folded dumpling wrapper edges to pass through the gap between the middle parts of the ruffle wheel pairs, and the pressing and pasting wheel pairs are used for planishing the dumpling wrapper edges and can allow the planished dumpling wrappers to pass through the gap between the middle parts, so that the made dumplings are obtained. When two ruffle gears of the ruffle wheel pairs of the dumpling making machine rotate, one ends of the open dumplings containing the fillings entering the gap between the gears can be clamped, and the open dumplings containing the fillings can be dragged inwards in the rotating direction of the gears, so that the open dumplings containing fillings are clamped and folded, and besides, ruffles of gear imprints are formed; then the dumplings are dragged to the gap of two smooth wheels of the pressing and pasting wheel pairs, then the dumplings are clamped and dragged inwards, and ruffle grains at the dumpling wrapper edges are beaten down, so that grains similar to those of handmade dumplings are formed, and the creases of the dumplings cannot be lost.
Description
Technical field
The present invention relates to food processing technology field, particularly relate to a kind of dumpling machine.
Background technology
Dumpling is that grain meat dish meat and vegetables is arranged in pairs or groups most healthy food, the favourite traditional cuisines of Chinese, whenever lying fallow holiday, or guests, people like that wrapping a little dumpling eats, along with the development in epoch and the quickening of rhythm of life, the speed of making dumplings by hand more and more can not meet the daily need of people, and the birth of dumpling machine opens convenience for people eat dumpling, but existing dumpling machine often adopts the mode of directly extruding to make two dumpling skin edges of dumpling opening close up, production technology due to this pressing dumpling limit does not have the fine wrinkle of handmade dumpling, it is closed not tight, the easily filling-exposing when boiling dumpling.
Particularly " shrimp dumpling " and " oily angle " in Guangdong does not also carry out mechanization batch machining at present.
Visible, the dumpling that existing dumpling machine contracts out and manual boiled dumpling too wide in the gap, technology haves much room for improvement.
Summary of the invention
The object of the invention is to propose a kind of dumpling machine, with the mechanical production dumpling of serialization, and the edge of dumpling is tightly sewed up.
In order to solve the problems of the technologies described above, technical scheme of the present invention is as follows:
A kind of dumpling machine, the crowded dumpling leather jacket that to comprise according to the assembled in sequence of making dumplings be production line is put, squeeze dumpling filling device and dumpling skin closing device, put and squeeze through crowded dumpling leather jacket the opening dumpling obtained after the process of dumpling filling device containing filling, described dumpling skin closing device comprise the ruffle wheel that driven by transmission mechanism to pressing wheel pair; Described ruffle wheel is to comprising the ruffle gear that two are distributed in described production line opposite side, two ruffle gear teeth are cooperatively rotated along the bearing of trend of described production line, leave for containing filling opening dumpling described in clamping and the gap can passed through for the dumpling skin edge after clamping between the teeth of described two ruffle gears; Described pressing wheel is distributed in ruffle wheel to the first halo of the production line opposite side at rear and the second halo to comprising, first halo and/or the second halo rotate along the bearing of trend of described production line, and leave between the first halo and the second halo for flattening described dumpling skin edge and the gap can passed through for the dumpling skin after pressing.
The ruffle of above-mentioned dumpling machine takes turns two right ruffle gears when rotating, the one end containing filling opening dumpling entering gear clearance can be clamped, and will drag inward containing filling opening dumpling along pinion rotation direction, thus the two lobe dumpling skin edge clamping containing filling opening dumpling are combined, go out shirt rim lines (i.e. indentation) at the dumpling skin marginal fold of clamping simultaneously, then dumpling is pulled to two right halo gap locations of pressing wheel, first halo and the second halo reclamp dumpling and drag inward, play and the dumpling skin edge of ruffle lines is lodged, form the lines like handmade dumpling, and the dumpling pleat trace obtained cannot return pine.
Described transmission mechanism comprises housing, ruffle rotating shaft, overlays rotating shaft; Described ruffle rotating shaft and the bottom overlaying rotating shaft are all placed in housing, and are in transmission connection with the output shaft of motor respectively; The top of described ruffle rotating shaft passes housing upper surface and is connected with described ruffle gear drive, described in overlay rotating shaft top pass housing upper surface and be in transmission connection with described first halo and the second halo.Can motor, ruffle rotating shaft, the mechanical drive part that overlays rotating shaft be arranged in housing, prevent these components of machine and oil pollution food.
Described crowded dumpling leather jacket put be arranged on described housing side above, squeeze the dumpling leather jacket exit of putting be equipped with extend to described crowded dumpling filling device, and described housing upper surface keep the flat board at interval, described crowded dumpling filling device comprises and being arranged on described housing upper surface and the dumpling die be positioned at below dull and stereotyped end, and the crowded filling mouth above dumpling die, upper edge and the described ruffle of dumpling die are taken turns and are matched to the height right with pressing wheel.Crowded dumpling leather jacket can be utilized to put and to extrude dumpling skin, and be transported to above dumpling die by flat board, again through extruding dumpling filling by crowded filling mouth, make dumpling skin and dumpling filling extrude matrix at dumpling die place shaping, achieving the placement of dumpling filling.
Described dull and stereotyped top is also provided with the disconnected filling cutter mated with crowded filling mouth, and described dumpling die takes turns right one end open by ruffle, and is provided with the sideboard linked with rift cutter at this opening part, and this sideboard is packed up when described disconnected filling cutter is in the position cutting off dumpling filling.Can will push away to dumpling skin closing device containing filling opening dumpling while discharging dumpling filling easily.
The dumpling skin that the dual-side on described dumpling die top is provided with inward collapsible gradually closes up leads edge.Gathering portion is formed, so that clamping dumpling skin in subsequent technique when dumpling skin can be made shaping in dumpling die.
In described ruffle rotating shaft with overlay above position that rotating shaft passes housing and be provided with axle sleeve.To prevent in housing on component of machine with machine oil ooze out, prevent food contaminated further.
The linear velocity of the first halo outer edge is greater than the linear velocity of the second halo outer edge.Can, by the linear differential of two halo outer edges, the ruffle lines on dumpling skin be rubbed with the hands flat, form lodging rut trace, the dumpling wrapped no longer is unclamped.
Along the bearing of trend of described production line, be also provided with the disconnected dermatotome for separating dumpling at the rear that described pressing wheel is right.
Along the bearing of trend of described production line, be also provided with roller bearing roller conveyer belt and the plastic packing box of shaping dumpling at the rear of described disconnected dermatotome.Dumpling after separately can be delivered in packing box in time, in the middle of reducing, all swivel links complete packaging.
Described dumpling machine comprises many being put by described crowded dumpling leather jacket side by side, squeeze the production line that dumpling filling device and dumpling skin closing device form.Many production lines can be allowed to run simultaneously, and the equipment of common segment, improve the integrated level of machine.
Advantage of the present invention is: simple and reasonable for structure, the mechanization that can realize dumpling is produced automatically, and dumpling is by twice different gear pressure rut, a pair ruffle gear is by dumpling clamping and print off shirt rim lines, and then through a pair smooth roller, CREASE MARK is laterally overlayed, the pleat trace of the shaping dumpling making out cannot return pine, thoroughly solves machinery and to make dumplings the difficult problem of easy opening, and dumpling skin shirt rim is attractive in appearance eats head, and existing dumpling machine is made dumplings and is not had shirt rim.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the structural representation of dumpling skin closing device in the present invention;
Fig. 3 is the structural representation of dumpling die in the present invention;
Fig. 4 is the schematic diagram that in the present invention, drive sprocket axle drives three groups of dumpling skin closing devices;
Description of reference numerals: 1, squeeze dumpling leather jacket and put; 2, dull and stereotyped; 3, disconnected filling cutter; 4, filling mouth is squeezed; 5, dumpling die; 6, sideboard; 7, ruffle wheel is right; 8, pressing wheel pair; 9, ruffle rotating shaft; 10, rotating shaft is overlayed; 11, housing; 12, disconnected dermatotome; 13, roller conveyer belt; 14, packing box; 15, drive sprocket axle; 16, transmission tooth row; 17, ruffle gear; 18, the first halo; 19, the second halo; 20, dumpling skin closes up and leads edge.
Detailed description of the invention
For enabling above-mentioned purpose of the present invention, feature and advantage become apparent more, and below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
Embodiment
As shown in Figure 1, a kind of dumpling machine, the crowded dumpling leather jacket that to comprise according to the assembled in sequence of making dumplings be production line is put 1, is squeezed dumpling filling device and dumpling skin closing device, through squeezing the opening dumpling obtained after dumpling leather jacket puts 1 and the process of crowded dumpling filling device containing filling, described dumpling skin closing device comprise the ruffle wheel that driven by transmission mechanism to 7 and pressing wheel to 8; Described ruffle wheel comprises to 7 the ruffle gear 17 that two are distributed in described production line opposite side, two ruffle gear 17 teeth are cooperatively rotated along the bearing of trend of described production line, leave for containing filling opening dumpling described in clamping and the gap can passed through for the dumpling skin edge after clamping between the teeth of described two ruffle gears 17; Described pressing wheel comprises 8 and is distributed in first halo 18 and second halo 19 of ruffle wheel to the production line opposite side at 7 rears, first halo 18 and/or the second halo 19 rotate along the bearing of trend of described production line, and leave between the first halo 18 and the second halo 19 for flattening described dumpling skin edge and the gap can passed through for the dumpling skin after pressing.
Craft is made dumplings can be divided into rolled dough wrapping, put filling for dumplings, wrap the steps such as dumpling wrapper, and dumpling machine according to manual order of making dumplings, can be arranged corresponding crowded dumpling leather jacket and put 1, squeeze dumpling filling device and dumpling skin closing device etc. usually.Existing dumpling machine, substantially can be competent at crowded dumpling skin, squeeze these two steps of dumpling filling, but the dumpling that bag holds together is not tight, easily gives the game away.
The present invention utilizes the rut trace of gear, just folding of dumpling limit is achieved, through comparison: the rut trace of the gear of 2 moduluses is the most moderate, through a pair smooth roller, rut trace is overlayed again, such technique, all inseparable with hand, thoroughly solve machinery and to make dumplings the difficult problem of easy opening, and dumpling skin shirt rim is attractive in appearance eats head.Preferably, the linear velocity of the first halo 18 outer edge is greater than the linear velocity of the second halo 19 outer edge, and two halos have linear differential, easily makes the dumpling skin of both sides be rubbed fold, thus dumpling skin is firmly fitted.
Concrete, described transmission mechanism comprises housing 11, ruffle rotating shaft 9, overlays rotating shaft 10; Described ruffle rotating shaft 9 is all placed in housing 11 with the bottom overlaying rotating shaft 10, and is in transmission connection with the output shaft of motor respectively; The top of described ruffle rotating shaft 9 passes housing 11 upper surface and is in transmission connection with described ruffle gear 17, described in overlay rotating shaft 10 top pass housing 11 upper surface and be in transmission connection with described first halo 18 and the second halo 19.
Described crowded dumpling leather jacket is put 1 and is arranged on above the side of described housing 11, squeeze exit that dumpling leather jacket puts 1 be equipped with extend to described crowded dumpling filling device, and described housing 11 upper surface keep the flat board 2 at interval, described crowded dumpling filling device comprises and being arranged on described housing 11 upper surface and the dumpling die 5 be positioned at below dull and stereotyped 2 ends, and the crowded filling mouth 4 above dumpling die 5, upper edge and the described ruffle of dumpling die 5 take turns to 7 and pressing wheel to 8 height match.
The disconnected filling cutter 3 mated with crowded filling mouth 4 is also provided with above in the of described dull and stereotyped 2, described dumpling die 5 takes turns the one end open to 7 near ruffle, and the sideboard 6 linked with rift cutter is provided with at this opening part, this sideboard 6 is packed up when described disconnected filling cutter 3 is in the position cutting off dumpling filling.
The dumpling skin that the dual-side on described dumpling die 5 top is provided with inward collapsible gradually closes up leads along 20.Gathering portion is formed, so that clamping dumpling skin in subsequent technique when dumpling skin can be made shaping in dumpling die 5.
In the present invention, crowded dumpling leather jacket is put 1 and is eliminated rolled dough wrapping process, directly extrude dumpling skin, streamline delivers to crowded filling mouth 4 times dumpling skin, on dumpling die 5, crowded filling mouth 4 is extruded a filling and dumpling skin is pressed on dumpling skin, then opening containing dumpling dumpling skin on along dumpling skin close up lead along 20 places draw in, then rut trace is formed at ruffle gear 17 place pressure rut (actual according to production, the gap of adjustable two ruffle gears 17, make the dumpling skin edge after clamping by ruffle wheel to 7 time form the rut trace of the dark 3mm of wide 8mm), through one pressing wheel, 8 rut trace pressures are lied prostrate again, the shaping dumpling finally obtained falls into packing box 14 li through conveyer belt 13 segmentation again.
Preferably, in described ruffle rotating shaft 9 with overlay above position that rotating shaft 10 passes housing 11 and be provided with axle sleeve; Along the bearing of trend of described production line, described pressing wheel to 8 rear be also provided with disconnected dermatotome 12 for separately dumpling; Roller conveyer belt 13 and the plastic packing box 14 of shaping dumpling is also provided with at the rear of described disconnected dermatotome 12.
In the present invention, the dumpling maker technique of Double-gear ruffle two-wheel pressure volt pleat trace formula, changes the weakness of conventional pressing dumpling limit production technology, makes the dumpling wrapped return pine.Wherein, this dumpling machine is put 1 extrude dumpling skin by being squeezed dumpling leather jacket, when making first dumpling, need pinch dumpling skin with hand drags the ruffle to dumpling skin closing device to take turns 7 to clamp dumpling skin, at this moment dumpling skin has covered on dumpling die 5, the dumpling pattern 5 of opening establishes one piece of active block stop to crowd around above, dumpling skin is allowed well to carry out crowded filling, and crowded filling mouth 4 makes dumpling subcutaneous recessed at the pressure of crowded filling, namely the step of putting dumpling filling at dumpling intracutaneous is completed, then the disconnected filling cutter 3 linked with sideboard 6 blocks filling group, and sideboard 6 is packed up, dumpling is continued to push away forward, close up to lead through a dumpling skin, along 20, dumpling skin is upwards closed up feeding ruffle wheel to 7, pass through containing the axis of filling opening dumpling at two ruffle gears 17, the tooth of the ruffle gear 17 that these a pair plastics is made is along relative, also dumpling mouth bag is held together at Zhe Chu shirt rim, dumpling skin edge lines, and then the smooth roller to make through a pair small one and large one plastics (note: smooth roller diameter small one and large one to produce ' linear velocity ' poor, once fast one slowly CREASE MARK rubbing lodging) lodging rut trace, just obtain the dumpling wrapped, this gear ruffle technique makes dumpling pleat trace to return pine, current dumpling machine is not also accomplished.Now, the dumpling obtained and dumpling are linked to be a chain out, a disconnected dermatotome 12 can be arranged dumpling is separated, then some shelves are divided into through roller conveyer belt 13, respectively dumpling is sent to plastic packing box 14 li, cover film hot-press sealed on packing box 14, realizes compact continuous seepage again, saves intermediate link and turnover place.
As figure, a drive sprocket axle 15 directly coordinated with the output shaft transmission of motor can be set, and ruffle rotating shaft 9 and the bottom overlaying rotating shaft 10 arrange the transmission tooth row 16 be meshed with the gear on drive sprocket axle 15 respectively, driven ruffle rotating shaft 9 by this drive sprocket axle 15 and overlayed rotating shaft 10 and rotate, wherein transmission tooth row 16 and drive sprocket axle 15 are all arranged in the inner side of housing 11, arrange oil pan bottom this housing 11.Such transmission mechanism is all located at below dumpling working face, namely in housing 11, can avoid oil pollution food.
In addition, described dumpling machine can comprise many putting 1 by described crowded dumpling leather jacket, squeeze the production line that dumpling filling device and dumpling skin closing device form side by side.Many production line can share the suitable motor of a power, and the output shaft of such as this motor is in transmission connection many drive sprocket axles 15, and every root drive sprocket axle 15 is corresponding again drives the dumpling skin on each bar production line to close up mechanism.In practical application, it is more suitable that a dumpling machine arranges three production lines, multistage pinion drive decays step by step because can make power produce, the drive sprocket axle 15 of its transmission can be located at the position bottom housing 11 between Article 2 production line and Article 3 production line, with corresponding ruffle rotating shaft 9 with overlay rotating shaft 10 and match, to drive the dumpling skin closing device of three production lines simultaneously.
The present invention first implements to fold dumpling shirt rim, this Double-gear ruffle with the two ruffle gear 17 of two modulus plastics, utilizes gear to extrude pleat trace when rotating, very as the handicraft that staff pinches out; Again through the halo that a pair size diameter does not wait, utilize the linear differential at edge, differential rubbing and pressure, pleat trace is lodged, can not opening; The power collocation mode of one machine multiple production line is appropriate, and production efficiency is high, and kinetic force is fully used and more stable, can enhance productivity; For making machine ensure sanitary index, under transmission mechanism being located at the work top of dumpling, ruffle rotating shaft 9, overlaying the gearing shafts such as rotating shaft 10 and protrude upward work top, every root power transmission shaft can also be established one section of sleeve pipe, prevent machine oil from oozing out contaminated food products; Soft and the easy sticky end of dumpling skin, mechanical transfer process is easy to stave, and is difficult to carry out automatic mounted box operation, have employed roller bearing as conveyer belt 13, to be adapted in narrow space, the segmentation of smallclothes dumpling flaccid products being delivered in packing box 14 for this reason.
Above-listed detailed description is illustrating for possible embodiments of the present invention, and this embodiment is also not used to limit the scope of the claims of the present invention, and the equivalence that all the present invention of disengaging do is implemented or changed, and all should be contained in the scope of the claims of this case.
Claims (10)
1. a dumpling machine, the crowded dumpling leather jacket that to comprise according to the assembled in sequence of making dumplings be production line is put, squeeze dumpling filling device and dumpling skin closing device, through squeezing the opening dumpling obtained after the process of dumpling filling device is put and squeezed to dumpling leather jacket containing filling, it is characterized in that: described dumpling skin closing device comprise the ruffle wheel that driven by transmission mechanism to pressing wheel pair; Described ruffle wheel is to comprising the ruffle gear that two are distributed in described production line opposite side, two ruffle gear teeth are cooperatively rotated along the bearing of trend of described production line, leave for containing filling opening dumpling described in clamping and the gap can passed through for the dumpling skin edge after clamping between the teeth of described two ruffle gears; Described pressing wheel is distributed in ruffle wheel to the first halo of the production line opposite side at rear and the second halo to comprising, first halo and/or the second halo rotate along the bearing of trend of described production line, and leave between the first halo and the second halo for flattening described dumpling skin edge and the gap can passed through for the dumpling skin after pressing.
2. dumpling machine according to claim 1, is characterized in that: described transmission mechanism comprises housing, ruffle rotating shaft, overlays rotating shaft; Described ruffle rotating shaft and the bottom overlaying rotating shaft are all placed in housing, and are in transmission connection with the output shaft of motor respectively; The top of described ruffle rotating shaft passes housing upper surface and is connected with described ruffle gear drive, described in overlay rotating shaft top pass housing upper surface and be in transmission connection with described first halo and the second halo.
3. dumpling machine according to claim 2, it is characterized in that: described crowded dumpling leather jacket puts the top being arranged on described housing, squeeze the dumpling leather jacket exit of putting be equipped with extend to described crowded dumpling filling device, and described housing upper surface keep the flat board at interval, described crowded dumpling filling device comprises and being arranged on described housing upper surface and the dumpling die be positioned at below dull and stereotyped end, and the crowded filling mouth above dumpling die, upper edge and the described ruffle of dumpling die are taken turns and are matched to the height right with pressing wheel.
4. dumpling machine according to claim 3, it is characterized in that: described dull and stereotyped top is also provided with the disconnected filling cutter mated with crowded filling mouth, described dumpling die takes turns right one end open by ruffle, and the sideboard linked with rift cutter is provided with at this opening part, this sideboard is packed up when described disconnected filling cutter is in the position cutting off dumpling filling.
5. the dumpling machine according to claim 3 or 4, is characterized in that: the dumpling skin that the dual-side on described dumpling die top is provided with inward collapsible gradually closes up leads edge.
6. the dumpling machine according to Claims 2 or 3 or 4, is characterized in that: in described ruffle rotating shaft with overlay the axle sleeve being provided with barrier machine oil above position that rotating shaft passes housing.
7. the dumpling machine according to claim 1 or 2 or 3 or 4, is characterized in that: the linear velocity of the first halo outer edge is greater than the linear velocity of the second halo outer edge.
8. the dumpling machine according to claim 1 or 2 or 3 or 4, is characterized in that: along the bearing of trend of described production line, is also provided with the disconnected dermatotome for separating dumpling at the rear that described pressing wheel is right.
9. dumpling machine according to claim 8, is characterized in that: along the bearing of trend of described production line, is also provided with roller bearing conveyer belt and the plastic packing box of shaping dumpling at the rear of described disconnected dermatotome.
10. the dumpling machine according to claim 1 or 2 or 3 or 4, is characterized in that: comprise many being put by described crowded dumpling leather jacket side by side, squeeze the production line that dumpling filling device and dumpling skin closing device form.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510515911.2A CN105053105B (en) | 2015-08-20 | 2015-08-20 | A kind of dumpling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510515911.2A CN105053105B (en) | 2015-08-20 | 2015-08-20 | A kind of dumpling machine |
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| CN105053105A true CN105053105A (en) | 2015-11-18 |
| CN105053105B CN105053105B (en) | 2017-07-14 |
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| CN201510515911.2A Active CN105053105B (en) | 2015-08-20 | 2015-08-20 | A kind of dumpling machine |
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| CN202890348U (en) * | 2012-11-09 | 2013-04-24 | 东亚自动化设备（大连）有限公司 | Dumpling wrapper making machine |
| CN204032331U (en) * | 2014-06-26 | 2014-12-24 | 孙贺文 | A kind of drum-type dumpling machine |
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2015
- 2015-08-20 CN CN201510515911.2A patent/CN105053105B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4160634A (en) * | 1977-08-19 | 1979-07-10 | Huang Te Hsiu | Automatic dumpling making machine |
| CN201048545Y (en) * | 2007-06-12 | 2008-04-23 | 刘绍敏 | Moon cake stuffing separating machine |
| CN201204900Y (en) * | 2008-05-27 | 2009-03-11 | 徐效春 | High-quick dumpling making device |
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| CN105053105B (en) | 2017-07-14 |
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