CN105043675A - Ball valve gas tightness test apparatus - Google Patents
Ball valve gas tightness test apparatus Download PDFInfo
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- CN105043675A CN105043675A CN201510574939.3A CN201510574939A CN105043675A CN 105043675 A CN105043675 A CN 105043675A CN 201510574939 A CN201510574939 A CN 201510574939A CN 105043675 A CN105043675 A CN 105043675A
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Abstract
The invention discloses a ball valve gas tightness test apparatus. The ball valve gas tightness test apparatus has the advantages of convenient operation and high accuracy. With the ball valve gas tightness test apparatus adopted, it can be ensured that two end pipes of a ball valve have little possibility of being damaged due to clamping. The ball valve gas tightness test apparatus includes an air feed pump, a pressure sensor, a main rack, two push plate air cylinders, two side racks, a main end cover and an auxiliary end cover; the two push plate air cylinders are respectively located on the two side racks; the piston rod of one of the push plate air cylinders is connected with the main end cover; the piston rod of the other push plate air cylinder is connected with the auxiliary end cover; the main end cover is provided with a main elastic sealing ring gasket; the auxiliary end cover is provided with an auxiliary elastic sealing ring gasket; and a main cover air hole is formed in the main end cover. With the ball valve gas tightness test apparatus of the invention adopted, a ball valve can be positioned and clamped in place, and gas tightness can be ensured, and at the same time, the ball valve will not be damaged due to clamping. The ball valve gas tightness test apparatus has an adaptively-adjustable sealing structure, so that a sealing effect in high-air pressure detection can be strengthened; the ball valve gas tightness test apparatus has an auxiliary positioning structure, the rollback of the end covers can be avoided, and the push plate air cylinders can be protected, and a sealing effect can be improved, and stability in a detection process can be maintained.
Description
Technical field
The invention belongs to ball valve air tightness test technical field, particularly relate to a kind of ball valve air tightness detection equipment.
Background technology
Ball valve be gas or liquid communication time conventional opening and closing element, for different occasion, there is different sealing requirements, therefore, all need before dispatching from the factory to carry out sealing propertytest, not so have larger potential safety hazard.
When prior art is tested ball valve, usual employing sealing gasket or O-ring seal are placed in the outside at ball valve two ends, be clamped in ball valve two ends with the force application apparatus such as lifting jack or hydraulic cylinder simultaneously, thus sealing gasket or O-ring seal and ball valve two ends are formed seal, ball valve after whole sealing is immersed in the water, then passes into pressure gas toward ball valve inside and check its sealing property.
Above-mentioned test method has following shortcoming: 1, operating process is complicated, and its frame heavier-weight, need be immersed in the water frame by external unit, and the installation of ball valve also comparatively bothers, 2, adopt lifting jack to press down pressing plate thus ball valve is sealed and O-ring seal to be placed in ball valve two ends outside, and with hydraulic cylinder be clamped in ball valve two ends seal time, the all more difficult control of dynamics of both, the words that the power pressing down or clamp is inadequate, the sealing of pressing plate and ball valve end may be made not firm, thus the accuracy of impact test, bring qualitative erroneous judgement, the words that the power pressing down or clamp is excessive, ball valve can be made to deform, cause ball valve end face (pipe end) out-of-flatness, thus make cannot form sealing between ball valve and pressing plate, bring qualitative erroneous judgement, in addition, the words that the power pressing down or clamp is excessive, also directly ball valve may be damaged.
Summary of the invention
The present invention is to overcome deficiency of the prior art, provides a kind of reasonable integral structure, and easy to operate, test result accuracy is high, and can ensure that two pipe ends of ball valve are not easily by the ball valve air tightness detection equipment of folder damage.
To achieve these goals, the present invention is by the following technical solutions:
A kind of ball valve air tightness detection equipment, comprise air feed pump, baroceptor, mainframe, two push pedal cylinders, the side frame that two medial surfaces are relative, main side is covered, secondary end cap, described main side lid is parallel to each other with secondary end cap, described mainframe is provided with the ball valve bracing frame for supporting tested ball valve, two push pedal cylinders are located on two side frames respectively, the piston rod of one of them push pedal cylinder covers with main side and is connected, the piston rod of another push pedal cylinder is connected with secondary end cap, described main side lid is provided with the main elastic sealing ring pad for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described secondary end cap is provided with the secondary resilient seal ring flat-plate for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described main side covers and is provided with main lid pore, described air feed pump is provided with for the main air supply pipe to the gas transmission of main lid pore, described main air supply pipe is provided with air feed on-off valve, described secondary end cap is connected with baroceptor, the reading display end of baroceptor is in the side of secondary end cap away from ball valve bracing frame, the air pressure sense terminals of baroceptor is in the side of secondary end cap near ball valve bracing frame, described ball valve bracing frame comprises two supporting vertical plate parallel to each other, described supporting vertical plate is provided with V-arrangement support slot, described mainframe is provided with two lift cylinders, cylinder body and the mainframe of lift cylinder are fixed, the piston rod of a lift cylinder is connected with one of them supporting vertical plate, the piston rod of another lift cylinder is connected with another supporting vertical plate, described secondary end cap is provided with secondary lid pore, secondary end cap is provided with secondary lid gas outlet away from the side of ball valve bracing frame, described secondary lid gas outlet is communicated with secondary lid pore, described secondary lid gas outlet is provided with discharge line valve.
Ball valve bracing frame can place tested ball valve, after tested ball valve is in place, two push pedal cylinder piston rods stretch out, drive two pipe ends that main side is covered, secondary end cap is close to ball valve, and finally allow main elastic sealing ring pad, secondary resilient seal ring flat-plate push down pipe end, realize ball valve inner chamber and extraneous partition, now the air pressure sense terminals of baroceptor stretches in tested ball valve, the reading display end of baroceptor is then in outside tested ball valve.Main elastic sealing ring pad flexible relative, secondary resilient seal ring flat-plate is relatively hard, secondary resilient seal ring flat-plate can as stiff end, main elastic sealing ring pad then can as free adjustment end, when two ends clamping degree is slightly large, main elastic sealing ring pad can be carried out teaching display stand and regulate by larger distortion, avoid tested ball valve pipe end to be pressed from both sides damage.Now can with air feed pump by main air supply pipe, main lid pore to gas transmission in ball valve, then air feed on-off valve is utilized to stop air feed, after tested ball valve internal gas pressure is basicly stable, the reading display end of continuous observation baroceptor, if in the reasonable scope, tested ball valve air-leakage test is qualified for the unchanged or numerical value change of numerical value in a period of time.In testing process, utilize main elastic sealing ring pad, secondary resilient seal ring flat-plate to contact with tested ball valve pipe end, also ensure that tested ball valve pipe end is not easily damaged.Supporting vertical plate can be elevated separately, when tested ball valve two tube end diameter, variable thickness cause, also can carry out adaptability support well.(detecting under the different air pressure of a ball valve) when needing to carry out continuous detecting, can directly open discharge line valve after one-time detection completes and being exhausted, improve convenience and the efficiency of continuous detecting.
As preferably, also comprise some guide poles, described guide pole one end is connected with one of them side frame, the guide pole other end is connected with another side frame, described guide pole is through all main sides lid, secondary end cap, described main side lid is all slidably connected with arbitrary guide pole, and described secondary end cap and arbitrary guide pole are all slidably connected.Guide pole can cover main side, secondary end cap carries out slide-and-guide, and effectively supports main side lid, secondary end cap, and anti-thrust plate cylinder piston rod is stressed excessive and cause bending impaired.
As preferably, also comprise and help sealed cylinder block, described help in sealed cylinder block to be provided with help seal diaphragm, can helping the power piston slided in sealed cylinder block, can help slide in sealed cylinder block help packed-piston, described power piston is connected with the packed-piston bar that helps helped by a level between packed-piston, the described seal diaphragm that helps will help sealed cylinder block interior separation to become ball valve inlet chamber, sealing power-assisted chamber, described power piston is in ball valve inlet chamber, the described packed-piston that helps is in sealing power-assisted chamber, at least one power-assisted returning spring is provided with in described sealing power-assisted chamber, the axis of described power-assisted returning spring is parallel with helping packed-piston bar, power-assisted returning spring two ends connect respectively and help packed-piston, help sealed cylinder block, ball valve inlet chamber is separated into direct inlet chamber by described power piston, change inlet chamber, the described sealed cylinder block that helps is provided with a ball valve draft tube be communicated with ball valve inlet chamber, ball valve draft tube is communicated with main lid pore, described main air supply pipe is communicated with direct inlet chamber,
When air feed pump does not carry out gas transmission to main air supply pipe, cut off by power piston between direct inlet chamber and ball valve draft tube, connect between change inlet chamber and ball valve draft tube;
Described main side covers to be provided with and enters valve head for stretching in tested ball valve, the described valve head that enters is tubular, enter valve head axis horizontal, the described lateral wall entering valve head is provided with gas-flow closure circle, described main side lid is cylindrical, main side lid axis horizontal, the axis horizontal of described gas-flow closure circle, gas-flow closure circle is communicated with sealing power-assisted chamber by helping sealing tracheae.
Impermeability (sealing) for ball valve detects, and not only has low pressure to detect, and also having high pressure and detects, when high pressure detects, needing, to inputting a large amount of gas in ball valve, valve internal gas pressure to be uprised.But, valve internal gas pressure higher even very high time, easily there is following problem: the sealing of pipe end (especially softer main this one end of elastic sealing ring pad) can not ensure, intraductal atmospheric pressure is too high, easily backs down main elastic sealing ring pad, thus causes pipe end to leak gas.
And in this programme, when needs carry out high pressure detection, first promote main side lid, secondary end cap sticks tested ball valve two pipe ends, now enter valve head and also enter two ends in valve, air feed pump gas transmission subsequently, gas is introduced into direct inlet chamber, move in propulsion power piston, after the interface that power piston is moved past ball valve draft tube, connect between direct inlet chamber and ball valve draft tube, cut off between change inlet chamber and ball valve draft tube, now gas starts through ball valve draft tube, main lid pore also finally enters in tested ball valve, and meanwhile, help packed-piston by power piston, help packed-piston bar to drive also in move, thus will the air in sealed cylinder block be helped to be charged in gas-flow closure circle, gas-flow closure circle is made firmly to touch tested ball valve pipe end inwall, realize sealing.After air feed pump stops gas transmission, the cut out of air feed on-off valve, direct inlet chamber is communicated with in valve, high pressure gas know from experience directly by High Pressure on power piston, that is, tested ball valve internal gas pressure is higher, move in power piston more, from helping in sealed cylinder block the air be forced in gas-flow closure circle also more, thus it is higher to achieve valve internal gas pressure, then sealing this effect better between gas-flow closure circle and tested ball valve pipe end inwall.And, when entering valve head and entering ball valve, gas-flow closure circle is (not the heaving) of not inflating, thus can not produce with tested ball valve pipe end and interfere, can ensure that gas-flow closure circle enters in valve smoothly, and enter after in valve at gas-flow closure circle, to inflate in valve, make in valve reach air pressure raise so that reach in the process of high pressure, gas-flow closure circle just can be heaved, provide sealing function.
Gas transmission at the beginning, move in power piston meeting fast, and when power piston is moved past the interface of ball valve draft tube, after connecting between direct inlet chamber and ball valve draft tube, the thrust of gas to power piston die-offs, power piston there will be return motion, then move in again advancing under distribution pressure effect, back and forth several times after, power piston moves in just stably continuing (now directly starting the state keeping continuing to connect between inlet chamber and ball valve draft tube), such a process, avoid input air pressure excessive time, power piston can be in short-term, move past many also drive fast and help packed-piston also in short-term, many problems are moved past fast.If because help packed-piston in short-term, fast in move past many; easily cause the impaired packed-piston shock that even helps of power-assisted returning spring impaired; and the structure of this programme allow power piston at the beginning fast in move one end distance after obtain " buffering "; thus can not drive help packed-piston make " once on earth " rapidly in press work, available protecting helps packed-piston and returning spring.
In addition, be not only have the pipe end of main this side of elastic sealing ring pad that can said structure be set, at the pipe end of secondary this side of resilient seal ring flat-plate, equally can said structure be set, action principle is also consistent with said process, sealing effectiveness when especially high pressure detects when can strengthen detection equally.
As preferably, the described valve head lateral wall that enters is provided with two location ring flat-plates, described location ring flat-plate axis with enter valve head dead in line, locate ring flat-plates and enter between valve head lateral wall for described two and form sealing locating slot, described gas-flow closure circle is fixed in sealing locating slot, the inner edge of described gas-flow closure circle with enter valve head lateral wall and be fixedly connected with, the outer rim of described gas-flow closure circle is in outside sealing locating slot.Utilize location ring flat-plate and enter valve head lateral wall and form sealing locating slot, effective location gas-flow closure circle, and contribute to maintaining its form and stability after gas-flow closure circle is heaved.
As preferably, described main air supply pipe is provided with a branch road tracheae, described branch road tracheae one end is communicated with main air supply pipe, the branch road tracheae other end is external selection air feed end, described main air supply pipe and the on position of branch road tracheae are in air feed on-off valve and help between sealed cylinder block, and described branch road tracheae is provided with subcircuit disables valve.The external selection air feed end of branch road tracheae can external cryogenic gas gas tank or high-temperature gas gas tank, thus can test ball valve sealing at different temperatures.
As preferably, also comprise two anti-rollback cylinders, one of them anti-rollback cylinder is fixed on main side by anti-rollback support and covers, another anti-rollback cylinder is fixed on secondary end cap by anti-rollback support, the push-plate piston that can slide up and down in anti-rollback cylinder is provided with in described anti-rollback cylinder, described push-plate piston and connects the inner of vitalizing stopper rod and is connected, connect the outer end of vitalizing stopper rod and be provided with a sucker, described connect that to vitalize stopper rod vertical, described push-plate piston is separated into inflatable chamber by the anti-rollback cylinder at self place, movable chamber, described inflatable chamber is communicated with the outlet side of an anti-rollback tracheae.
Valve internal gas pressure higher even very high time, also easily there is following problem: valve internal gas pressure is too high, the reacting force of main side lid, secondary end cap is become very large, especially in gas replenishment process, the pressure transient that end cap is subject to everywhere, inconsistent, more easily cause push pedal cylinder piston rod, being forced to property of end cap retraction, flexural deformation, affect the serviceable life of sealing and push pedal cylinder.
And in this programme, anti-rollback cylinder tracheae can external gas transmission equipment, when carrying out Hi-pot test, gas push push-plate piston can be utilized to move down, make sucker touch tested ball valve outer wall, thus, be equivalent to provide strong friction and location in outside, can effectively avoid end cap rollback, movement, shakiness, good sealing effectiveness can also be ensured.
As preferably, end cap inner chamber is provided with in described main side lid, transition inflation cylinder body is provided with in described end cap inner chamber, follower plate, active plate, there is between described follower plate and active plate idle running gap, be provided with in described transition inflation cylinder body and can inflate in transition the transition inflation piston slided in cylinder body, transition inflation piston is provided with the transition piston rod of some levels, it is external that transition pneumatic cylinder is stretched out in the outer end of transition piston rod, the outer end of transition piston rod is connected with follower plate, transition returning spring is provided with in described transition inflation cylinder body, transition is replied both ends of the spring and is inflated cylinder body with transition respectively, transition inflation piston connects, the inlet end of all anti-rollback cylinder tracheaes is all inflated cylinder interior with transition and is communicated with, described power piston is provided with at least one second piston rod, described second piston rod is through helping seal diaphragm, help sealed cylinder block and in inserting end cover cavity, one end in described second piston rod inserting end cover cavity is connected with active plate.Said structure when Hi-pot test, can realize the auxiliary positioning of sucker automatically.When valve internal gas pressure is not high, it is not very large that power piston moves inward distance, and power-assisted returning spring decrement neither be large especially, although now active plate also has movement, but also do not encounter follower plate (do not take up the back lash gap), or only promoting follower plate moves very small distance; And when valve internal gas pressure is very high, accordingly, power piston moves inward that distance is very large, power-assisted returning spring decrement is very large, active plate displacement is very large, distance that is that promote follower plate movement is also larger, so, follower plate drives transition inflation piston significantly to move, thus large quantity of air transition inflated in cylinder body is pressed in anti-rollback cylinder through anti-rollback cylinder tracheae, thus promotion push-plate piston and sucker significantly move down together, and sucker holds tested ball valve outer wall.
As preferably, be provided with at least one and connect dish bar returning spring in described movable chamber, described connects dish bar returning spring axis vertical, and the described dish bar returning spring one end that connects connects push-plate piston, connects the dish bar returning spring other end and connects anti-rollback cylinder.Detect complete, sucker after hours, in tested ball valve, gas is discharged, and connects that dish bar returning spring can help sucker, push-plate piston resets together, and reset when avoiding force of suction cup excessive difficulty.
The invention has the beneficial effects as follows: reasonable integral structure, the location of ball valve and clamping are put in place, can sealing be ensured but damage ball valve can not be pressed from both sides; Having can the hermetically-sealed construction of Automatic adjusument, can strengthen sealing effectiveness when hyperbar detects; There is auxiliary location structure, end cap rollback, protection push pedal cylinder can be avoided, improve sealing effectiveness, maintain the stability of testing process.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention 1;
Fig. 2 is the front elevation of the embodiment of the present invention 1;
Fig. 3 is the structural representation at supporting vertical plate place of the present invention;
Fig. 4 is the structural representation of secondary end caps in the embodiment of the present invention 1;
Fig. 5 is the structural representation of main end caps in the embodiment of the present invention 2;
Fig. 6 is the structural representation helping sealed cylinder block place in the embodiment of the present invention 2;
Fig. 7 is the structural representation at gas-flow closure circle place in the embodiment of the present invention 2;
Fig. 8 is the structural representation of main end caps in the embodiment of the present invention 3;
Fig. 9 is the partial enlarged drawing of Fig. 8;
Figure 10 is the structural representation at anti-rollback cylinder place in the embodiment of the present invention 3;
Figure 11 is the partial structurtes schematic diagram of secondary end caps in the embodiment of the present invention 3.
In figure: mainframe 1, push pedal cylinder 2, side frame 3, main side lid 4, secondary end cap 5, ball valve bracing frame 6, main elastic sealing ring pad 7, secondary resilient seal ring flat-plate 8, guide pole 9, lift cylinder 10, supporting vertical plate 11, V-arrangement support slot 12, air feed pump 13, baroceptor 14, main air supply pipe 15, air feed on-off valve 16, help sealed cylinder block 17, power piston 18, help packed-piston 19, help packed-piston bar 20, sealing power-assisted chamber 21, power-assisted returning spring 22, direct inlet chamber 23, change inlet chamber 24, ball valve draft tube 25, enter valve head 26, gas-flow closure circle 27, help sealing tracheae 28, location ring flat-plate 29, branch road tracheae 30, anti-rollback cylinder 31, anti-rollback support 32, push-plate piston 33, connect and vitalize stopper rod 34, sucker 35, inflatable chamber 36, movable chamber 37, end cap inner chamber 38, transition inflation cylinder body 39, follower plate 40, active plate 41, transition inflation piston 42, transition piston rod 43, transition returning spring 44, second piston rod 45, connect dish bar returning spring 46, tested ball valve 47, help seal diaphragm 48, subcircuit disables valve 49, anti-rollback tracheae 50, secondary lid pore 51, secondary lid gas outlet 52, discharge line valve 53.
Embodiment
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Embodiment 1: in embodiment as shown in Figures 1 to 4, a kind of ball valve air tightness detection equipment, comprise air feed pump, baroceptor 14, mainframe 1, two push pedal cylinders 2, the side frame 3 that two medial surfaces are relative, main side lid 4, secondary end cap 5, described main side lid is parallel to each other with secondary end cap, described mainframe is provided with the ball valve bracing frame 6 for supporting tested ball valve, two push pedal cylinders are located on two side frames respectively, the piston rod of one of them push pedal cylinder covers with main side and is connected, the piston rod of another push pedal cylinder is connected with secondary end cap, described main side lid is provided with the main elastic sealing ring pad 7 for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described secondary end cap is provided with the secondary resilient seal ring flat-plate 8 for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described main side covers and is provided with main lid pore, described air feed pump is provided with for the main air supply pipe to the gas transmission of main lid pore, described main air supply pipe is provided with air feed on-off valve, described secondary end cap is connected with baroceptor, the reading display end of baroceptor is in the side of secondary end cap away from ball valve bracing frame, the air pressure sense terminals of baroceptor is in the side of secondary end cap near ball valve bracing frame, described ball valve bracing frame comprises two supporting vertical plate 11 parallel to each other, described supporting vertical plate is provided with V-arrangement support slot 12, described mainframe is provided with two lift cylinders 10, cylinder body and the mainframe of lift cylinder are fixed, the piston rod of a lift cylinder is connected with one of them supporting vertical plate, the piston rod of another lift cylinder is connected with another supporting vertical plate, described secondary end cap is provided with secondary lid pore 51, secondary end cap is provided with secondary lid gas outlet 52 away from the side of ball valve bracing frame, described secondary lid gas outlet is communicated with secondary lid pore, described secondary lid gas outlet is provided with discharge line valve 53.Ball valve bracing frame can place tested ball valve, after tested ball valve is in place, two push pedal cylinder piston rods stretch out, drive main side is covered, secondary end cap is close to two pipe ends of ball valve, and finally allow main elastic sealing ring pad, secondary resilient seal ring flat-plate pushes down pipe end, realize ball valve inner chamber and extraneous partition, main elastic sealing ring pad flexible relative, secondary resilient seal ring flat-plate is relatively hard, secondary resilient seal ring flat-plate can as stiff end, main elastic sealing ring pad then can as free adjustment end, when two ends clamping degree is slightly large, main elastic sealing ring pad can be carried out teaching display stand and regulate by larger distortion, tested ball valve pipe end is avoided to be pressed from both sides damage.Now can with air feed pump by main air supply pipe, main lid pore to gas transmission in ball valve, then air feed on-off valve is utilized to stop air feed, after tested ball valve internal gas pressure is basicly stable, the reading display end of continuous observation baroceptor, if in the reasonable scope, tested ball valve air-leakage test is qualified for the unchanged or numerical value change of numerical value in a period of time.In testing process, utilize main elastic sealing ring pad, secondary resilient seal ring flat-plate to contact with tested ball valve pipe end, also ensure that tested ball valve pipe end is not easily damaged.
Also comprise some guide poles 9, described guide pole one end is connected with one of them side frame, the guide pole other end is connected with another side frame, described guide pole is through all main sides lid, secondary end cap, described main side lid is all slidably connected with arbitrary guide pole, and described secondary end cap and arbitrary guide pole are all slidably connected.Guide pole can cover main side, secondary end cap carries out slide-and-guide, and effectively supports main side lid, secondary end cap, and anti-thrust plate cylinder piston rod is stressed excessive and cause bending impaired.
Embodiment 2: in embodiment as shown in Figures 5 to 7, a kind of ball valve air tightness detection equipment, comprise air feed pump 13, baroceptor, mainframe, two push pedal cylinders, the side frame that two medial surfaces are relative, main side is covered, secondary end cap, described main side lid is parallel to each other with secondary end cap, described mainframe is provided with the ball valve bracing frame for supporting tested ball valve, two push pedal cylinders are located on two side frames respectively, the piston rod of one of them push pedal cylinder covers with main side and is connected, the piston rod of another push pedal cylinder is connected with secondary end cap, described main side lid is provided with the main elastic sealing ring pad 7 for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described secondary end cap is provided with the secondary resilient seal ring flat-plate 8 for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described main side covers and is provided with main lid pore 9, described air feed pump is provided with for the main air supply pipe 15 to the gas transmission of main lid pore, described main air supply pipe is provided with air feed on-off valve 16, described secondary end cap is connected with baroceptor, the reading display end of baroceptor is in the side of secondary end cap away from ball valve bracing frame, the air pressure sense terminals of baroceptor is in the side of secondary end cap near ball valve bracing frame, described ball valve bracing frame comprises two supporting vertical plate 11 parallel to each other, described supporting vertical plate is provided with V-arrangement support slot 12, described mainframe is provided with two lift cylinders 10, cylinder body and the mainframe of lift cylinder are fixed, the piston rod of a lift cylinder is connected with one of them supporting vertical plate, the piston rod of another lift cylinder is connected with another supporting vertical plate, described secondary end cap is provided with secondary lid pore 51, secondary end cap is provided with secondary lid gas outlet 52 away from the side of ball valve bracing frame, described secondary lid gas outlet is communicated with secondary lid pore, described secondary lid gas outlet is provided with discharge line valve 53.Also comprise some guide poles, described guide pole one end is connected with one of them side frame, the guide pole other end is connected with another side frame, described guide pole is through all main sides lid, secondary end cap, described main side lid is all slidably connected with arbitrary guide pole, and described secondary end cap and arbitrary guide pole are all slidably connected.
In the present embodiment, said structure and embodiment are with embodiment 1, difference is: also comprise and help sealed cylinder block 17, described help in sealed cylinder block to be provided with help seal diaphragm 48, can helping the power piston 18 slided in sealed cylinder block, can help slide in sealed cylinder block help packed-piston 19, described power piston is connected with the packed-piston bar 20 that helps helped by a level between packed-piston, the described seal diaphragm that helps will help sealed cylinder block interior separation to become ball valve inlet chamber, sealing power-assisted chamber 21, described power piston is in ball valve inlet chamber, the described packed-piston that helps is in sealing power-assisted chamber, at least one power-assisted returning spring 22 is provided with in described sealing power-assisted chamber, the axis of described power-assisted returning spring is parallel with helping packed-piston bar, power-assisted returning spring two ends connect respectively and help packed-piston, help sealed cylinder block, ball valve inlet chamber is separated into direct inlet chamber 23 by described power piston, change inlet chamber 24, the described sealed cylinder block that helps is provided with a ball valve draft tube 25 be communicated with ball valve inlet chamber, ball valve draft tube is communicated with main lid pore, described main air supply pipe is communicated with direct inlet chamber, when air feed pump does not carry out gas transmission to main air supply pipe, cut off by power piston between direct inlet chamber and ball valve draft tube, connect between change inlet chamber and ball valve draft tube, described main side covers to be provided with and enters valve head 26 for stretching in tested ball valve, the described valve head that enters is tubular, enter valve head axis horizontal, the described lateral wall entering valve head is provided with gas-flow closure circle 27, described main side lid is cylindrical, main side lid axis horizontal, the axis horizontal of described gas-flow closure circle, gas-flow closure circle is communicated with sealing power-assisted chamber by helping sealing tracheae 28.
Impermeability (sealing) for ball valve detects, and not only has low pressure to detect, and also having high pressure and detects, when high pressure detects, needing, to inputting a large amount of gas in ball valve, valve internal gas pressure to be uprised.But, valve internal gas pressure higher even very high time, easily there is following problem: the sealing of pipe end (especially softer main this one end of elastic sealing ring pad) can not ensure, intraductal atmospheric pressure is too high, easily backs down main elastic sealing ring pad, thus causes pipe end to leak gas.
And in the present embodiment, when needs carry out high pressure detection, first promote main side lid, secondary end cap sticks tested ball valve two pipe ends, now enter valve head and also enter two ends in valve, air feed pump gas transmission subsequently, gas is introduced into direct inlet chamber, move in propulsion power piston, after the interface that power piston is moved past ball valve draft tube, connect between direct inlet chamber and ball valve draft tube, cut off between change inlet chamber and ball valve draft tube, now gas starts through ball valve draft tube, main lid pore also finally enters in tested ball valve, and meanwhile, help packed-piston by power piston, help packed-piston bar to drive also in move, thus will the air in sealed cylinder block be helped to be charged in gas-flow closure circle, gas-flow closure circle is made firmly to touch tested ball valve pipe end inwall, realize sealing.After air feed pump stops gas transmission, the cut out of air feed on-off valve, direct inlet chamber is communicated with in valve, high pressure gas know from experience directly by High Pressure on power piston, that is, tested ball valve internal gas pressure is higher, move in power piston more, from helping in sealed cylinder block the air be forced in gas-flow closure circle also more, thus it is higher to achieve valve internal gas pressure, then sealing this effect better between gas-flow closure circle and tested ball valve pipe end inwall.And, when entering valve head and entering ball valve, gas-flow closure circle is (not the heaving) of not inflating, thus can not produce with tested ball valve pipe end and interfere, can ensure that gas-flow closure circle enters in valve smoothly, and enter after in valve at gas-flow closure circle, to inflate in valve, make in valve reach air pressure raise so that reach in the process of high pressure, gas-flow closure circle just can be heaved, provide sealing function.
Gas transmission at the beginning, move in power piston meeting fast, and when power piston is moved past the interface of ball valve draft tube, after connecting between direct inlet chamber and ball valve draft tube, the thrust of gas to power piston die-offs, power piston there will be return motion, then move in again advancing under distribution pressure effect, back and forth several times after, power piston moves in just stably continuing (now directly starting the state keeping continuing to connect between inlet chamber and ball valve draft tube), such a process, avoid input air pressure excessive time, power piston can be in short-term, move past many also drive fast and help packed-piston also in short-term, many problems are moved past fast.If because help packed-piston in short-term, fast in move past many; easily cause the impaired packed-piston shock that even helps of power-assisted returning spring impaired; and the structure of this programme allow power piston at the beginning fast in move one end distance after obtain " buffering "; thus can not drive help packed-piston make " once on earth " rapidly in press work, available protecting helps packed-piston and returning spring.
In addition, be not only have the pipe end of main this side of elastic sealing ring pad that can said structure be set, at the pipe end of secondary this side of resilient seal ring flat-plate, equally can said structure be set, action principle is also consistent with said process, sealing effectiveness when especially high pressure detects when can strengthen detection equally.
The described valve head lateral wall that enters is provided with two location ring flat-plates 29, described location ring flat-plate axis with enter valve head dead in line, locate ring flat-plates and enter between valve head lateral wall for described two and form sealing locating slot, described gas-flow closure circle is fixed in sealing locating slot, the inner edge of described gas-flow closure circle with enter valve head lateral wall and be fixedly connected with, the outer rim of described gas-flow closure circle is in outside sealing locating slot.Utilize location ring flat-plate and enter valve head lateral wall and form sealing locating slot, effective location gas-flow closure circle, and contribute to maintaining its form and stability after gas-flow closure circle is heaved.
Described main air supply pipe is provided with a branch road tracheae 30, described branch road tracheae one end is communicated with main air supply pipe, the branch road tracheae other end is external selection air feed end, described main air supply pipe and the on position of branch road tracheae are in air feed on-off valve and help between sealed cylinder block, and described branch road tracheae is provided with subcircuit disables valve 49.The external selection air feed end of branch road tracheae can external cryogenic gas gas tank or high-temperature gas gas tank, thus can test ball valve sealing at different temperatures.
Embodiment 3: the basic structure of the present embodiment and embodiment are with embodiment 2, its difference is, as as shown in Fig. 8 to Figure 11: also comprise two anti-rollback cylinders 31, one of them anti-rollback cylinder is fixed on main side by anti-rollback support 32 and covers, another anti-rollback cylinder is fixed on secondary end cap by anti-rollback support, the push-plate piston 33 that can slide up and down in anti-rollback cylinder is provided with in described anti-rollback cylinder, described push-plate piston and connects the inner of vitalizing stopper rod 34 and is connected, connect the outer end of vitalizing stopper rod and be provided with a sucker 35, described connect that to vitalize stopper rod vertical, described push-plate piston is separated into inflatable chamber 36 by the anti-rollback cylinder at self place, movable chamber 37, described inflatable chamber is communicated with the outlet side of an anti-rollback tracheae 50.
Valve internal gas pressure higher even very high time, also easily there is following problem: valve internal gas pressure is too high, the reacting force of main side lid, secondary end cap is become very large, especially in gas replenishment process, the pressure transient that end cap is subject to everywhere, inconsistent, more easily cause push pedal cylinder piston rod, being forced to property of end cap retraction, flexural deformation, affect the serviceable life of sealing and push pedal cylinder.
And in the present embodiment, anti-rollback cylinder tracheae can external gas transmission equipment, when carrying out Hi-pot test, gas push push-plate piston can be utilized to move down, make sucker touch tested ball valve outer wall, thus, be equivalent to provide strong friction and location in outside, can effectively avoid end cap rollback, movement, shakiness, good sealing effectiveness can also be ensured.
End cap inner chamber 38 is provided with in described main side lid, transition inflation cylinder body 39 is provided with in described end cap inner chamber, follower plate 40, active plate 41, there is between described follower plate and active plate idle running gap, be provided with in described transition inflation cylinder body and can inflate in transition the transition inflation piston 42 slided in cylinder body, transition inflation piston is provided with the transition piston rod 43 of some levels, it is external that transition pneumatic cylinder is stretched out in the outer end of transition piston rod, the outer end of transition piston rod is connected with follower plate, transition returning spring 44 is provided with in described transition inflation cylinder body, transition is replied both ends of the spring and is inflated cylinder body with transition respectively, transition inflation piston connects, the inlet end of all anti-rollback cylinder tracheaes is all inflated cylinder interior with transition and is communicated with, described power piston is provided with at least one second piston rod 45, described second piston rod is through helping seal diaphragm, help sealed cylinder block and in inserting end cover cavity, one end in described second piston rod inserting end cover cavity is connected with active plate.Said structure when Hi-pot test, can realize the auxiliary positioning of sucker automatically.When valve internal gas pressure is not high, it is not very large that power piston moves inward distance, and power-assisted returning spring decrement neither be large especially, although now active plate also has movement, but also do not encounter follower plate (do not take up the back lash gap), or only promoting follower plate moves very small distance; And when valve internal gas pressure is very high, accordingly, power piston moves inward that distance is very large, power-assisted returning spring decrement is very large, active plate displacement is very large, distance that is that promote follower plate movement is also larger, so, follower plate drives transition inflation piston significantly to move, thus large quantity of air transition inflated in cylinder body is pressed in anti-rollback cylinder through anti-rollback cylinder tracheae, thus promotion push-plate piston and sucker significantly move down together, and sucker holds tested ball valve outer wall.
Be provided with at least one in described movable chamber and connect dish bar returning spring 46, described connects dish bar returning spring axis vertical, and the described dish bar returning spring one end that connects connects push-plate piston, connects the dish bar returning spring other end and connects anti-rollback cylinder.Detect complete, sucker after hours, in tested ball valve, gas is discharged, and connects that dish bar returning spring can help sucker, push-plate piston resets together, and reset when avoiding force of suction cup excessive difficulty.
Claims (8)
1. a ball valve air tightness detection equipment, it is characterized in that, comprise air feed pump, baroceptor, mainframe, two push pedal cylinders, the side frame that two medial surfaces are relative, main side is covered, secondary end cap, described main side lid is parallel to each other with secondary end cap, described mainframe is provided with the ball valve bracing frame for supporting tested ball valve, two push pedal cylinders are located on two side frames respectively, the piston rod of one of them push pedal cylinder covers with main side and is connected, the piston rod of another push pedal cylinder is connected with secondary end cap, described main side lid is provided with the main elastic sealing ring pad for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described secondary end cap is provided with the secondary resilient seal ring flat-plate for contacting tested ball valve pipe end near the surface of ball valve bracing frame side, described main side covers and is provided with main lid pore, described air feed pump is provided with for the main air supply pipe to the gas transmission of main lid pore, described main air supply pipe is provided with air feed on-off valve, described secondary end cap is connected with baroceptor, the reading display end of baroceptor is in the side of secondary end cap away from ball valve bracing frame, the air pressure sense terminals of baroceptor is in the side of secondary end cap near ball valve bracing frame, described ball valve bracing frame comprises two supporting vertical plate parallel to each other, described supporting vertical plate is provided with V-arrangement support slot, described mainframe is provided with two lift cylinders, cylinder body and the mainframe of lift cylinder are fixed, the piston rod of a lift cylinder is connected with one of them supporting vertical plate, the piston rod of another lift cylinder is connected with another supporting vertical plate, described secondary end cap is provided with secondary lid pore, secondary end cap is provided with secondary lid gas outlet away from the side of ball valve bracing frame, described secondary lid gas outlet is communicated with secondary lid pore, described secondary lid gas outlet is provided with discharge line valve.
2. a kind of ball valve air tightness detection equipment according to claim 1, it is characterized in that, also comprise some guide poles, described guide pole one end is connected with one of them side frame, the guide pole other end is connected with another side frame, described guide pole is through all main sides lid, secondary end cap, and described main side lid is all slidably connected with arbitrary guide pole, and described secondary end cap and arbitrary guide pole are all slidably connected.
3. a kind of ball valve air tightness detection equipment according to claim 1, it is characterized in that, also comprise and help sealed cylinder block, described help in sealed cylinder block to be provided with help seal diaphragm, can helping the power piston slided in sealed cylinder block, can help slide in sealed cylinder block help packed-piston, described power piston is connected with the packed-piston bar that helps helped by a level between packed-piston, the described seal diaphragm that helps will help sealed cylinder block interior separation to become ball valve inlet chamber, sealing power-assisted chamber, described power piston is in ball valve inlet chamber, the described packed-piston that helps is in sealing power-assisted chamber, at least one power-assisted returning spring is provided with in described sealing power-assisted chamber, the axis of described power-assisted returning spring is parallel with helping packed-piston bar, power-assisted returning spring two ends connect respectively and help packed-piston, help sealed cylinder block, ball valve inlet chamber is separated into direct inlet chamber by described power piston, change inlet chamber, the described sealed cylinder block that helps is provided with a ball valve draft tube be communicated with ball valve inlet chamber, ball valve draft tube is communicated with main lid pore, described main air supply pipe is communicated with direct inlet chamber,
When air feed pump does not carry out gas transmission to main air supply pipe, cut off by power piston between direct inlet chamber and ball valve draft tube, connect between change inlet chamber and ball valve draft tube;
Described main side covers to be provided with and enters valve head for stretching in tested ball valve, the described valve head that enters is tubular, enter valve head axis horizontal, the described lateral wall entering valve head is provided with gas-flow closure circle, described main side lid is cylindrical, main side lid axis horizontal, the axis horizontal of described gas-flow closure circle, gas-flow closure circle is communicated with sealing power-assisted chamber by helping sealing tracheae.
4. a kind of ball valve air tightness detection equipment according to claim 3, it is characterized in that, the described valve head lateral wall that enters is provided with two location ring flat-plates, described location ring flat-plate axis with enter valve head dead in line, locate ring flat-plates and enter between valve head lateral wall for described two and form sealing locating slot, described gas-flow closure circle is fixed in sealing locating slot, the inner edge of described gas-flow closure circle with enter valve head lateral wall and be fixedly connected with, the outer rim of described gas-flow closure circle is in and seals outside locating slot.
5. a kind of ball valve air tightness detection equipment according to claim 3, it is characterized in that, described main air supply pipe is provided with a branch road tracheae, described branch road tracheae one end is communicated with main air supply pipe, the branch road tracheae other end is external selection air feed end, described main air supply pipe and the on position of branch road tracheae are in air feed on-off valve and help between sealed cylinder block, and described branch road tracheae is provided with subcircuit disables valve.
6. a kind of ball valve air tightness detection equipment according to claim 3, it is characterized in that, also comprise two anti-rollback cylinders, one of them anti-rollback cylinder is fixed on main side by anti-rollback support and covers, another anti-rollback cylinder is fixed on secondary end cap by anti-rollback support, the push-plate piston that can slide up and down in anti-rollback cylinder is provided with in described anti-rollback cylinder, described push-plate piston and connects the inner of vitalizing stopper rod and is connected, connect the outer end of vitalizing stopper rod and be provided with a sucker, described connect that to vitalize stopper rod vertical, described push-plate piston is separated into inflatable chamber by the anti-rollback cylinder at self place, movable chamber, described inflatable chamber is communicated with the outlet side of an anti-rollback tracheae.
7. a kind of ball valve air tightness detection equipment according to claim 6, it is characterized in that, end cap inner chamber is provided with in described main side lid, transition inflation cylinder body is provided with in described end cap inner chamber, follower plate, active plate, there is between described follower plate and active plate idle running gap, be provided with in described transition inflation cylinder body and can inflate in transition the transition inflation piston slided in cylinder body, transition inflation piston is provided with the transition piston rod of some levels, it is external that transition pneumatic cylinder is stretched out in the outer end of transition piston rod, the outer end of transition piston rod is connected with follower plate, transition returning spring is provided with in described transition inflation cylinder body, transition is replied both ends of the spring and is inflated cylinder body with transition respectively, transition inflation piston connects, the inlet end of all anti-rollback cylinder tracheaes is all inflated cylinder interior with transition and is communicated with, described power piston is provided with at least one second piston rod, described second piston rod is through helping seal diaphragm, help sealed cylinder block and in inserting end cover cavity, one end in described second piston rod inserting end cover cavity is connected with active plate.
8. a kind of ball valve air tightness detection equipment according to claim 6 or 7, it is characterized in that, be provided with at least one in described movable chamber and connect dish bar returning spring, described connects dish bar returning spring axis vertical, the described dish bar returning spring one end that connects connects push-plate piston, connects the dish bar returning spring other end and connects anti-rollback cylinder.
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| CN201510574939.3A CN105043675A (en) | 2015-09-11 | 2015-09-11 | Ball valve gas tightness test apparatus |
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| CN201510574939.3A CN105043675A (en) | 2015-09-11 | 2015-09-11 | Ball valve gas tightness test apparatus |
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| CN105571787A (en) * | 2015-12-22 | 2016-05-11 | 中国计量学院 | PE ball valve port sealing mechanism |
| CN105588686A (en) * | 2016-02-04 | 2016-05-18 | 宁波恒元精工管阀科技有限公司 | Testing device for testing sealing effect of large-aperture ball valve |
| CN106197869A (en) * | 2016-08-31 | 2016-12-07 | 天津甘泉集团有限公司 | A kind of full-tubular pump air seal test fixture |
| CN107152993A (en) * | 2017-05-04 | 2017-09-12 | 浙江庆发管业科技有限公司 | A kind of polyethylene ball valve air-tightness detection device |
| CN107884130A (en) * | 2017-12-05 | 2018-04-06 | 杭州中溯智能科技有限公司 | High-pressure ball valve test device for air tightness and test and calibration method |
| CN108098645A (en) * | 2018-01-24 | 2018-06-01 | 高特控股集团有限公司 | A kind of valve processing valve body fixing device |
| CN108562401A (en) * | 2018-02-28 | 2018-09-21 | 重庆广福科技有限公司 | Detect the ventable self-seal device of automobile pipeline air-tightness |
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| CN107152993A (en) * | 2017-05-04 | 2017-09-12 | 浙江庆发管业科技有限公司 | A kind of polyethylene ball valve air-tightness detection device |
| CN107152993B (en) * | 2017-05-04 | 2019-04-02 | 浙江庆发管业科技有限公司 | A kind of polyethylene ball valve air-tightness detection device |
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| CN107884130A (en) * | 2017-12-05 | 2018-04-06 | 杭州中溯智能科技有限公司 | High-pressure ball valve test device for air tightness and test and calibration method |
| CN108098645A (en) * | 2018-01-24 | 2018-06-01 | 高特控股集团有限公司 | A kind of valve processing valve body fixing device |
| CN108562401A (en) * | 2018-02-28 | 2018-09-21 | 重庆广福科技有限公司 | Detect the ventable self-seal device of automobile pipeline air-tightness |
| CN111299648A (en) * | 2020-03-10 | 2020-06-19 | 章晋华 | Rotary movable type automatic punching device for steel pipe for building |
| CN111890091A (en) * | 2020-07-01 | 2020-11-06 | 方盛车桥（柳州）有限公司 | Hydraulic clamp for machining main speed reducer shell |
| CN111890091B (en) * | 2020-07-01 | 2022-01-04 | 方盛车桥（柳州）有限公司 | Hydraulic clamp for machining main speed reducer shell |
| CN114235382A (en) * | 2021-12-10 | 2022-03-25 | 十堰大雄工贸有限公司 | Detection device and detection method for exhaust brake valve |
| CN114235382B (en) * | 2021-12-10 | 2024-04-19 | 十堰大雄工贸有限公司 | Detection device and detection method for exhaust brake valve |
| CN114505808A (en) * | 2022-04-21 | 2022-05-17 | 如皋诺泰克制冷科技有限公司 | Ball valve mounting and clamping device for accessories of refrigerating system |
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Application publication date: 20151111 |