CN105040038A - Method for carrying out demagging on electrolytic manganese anolyte with ammonium sulfate - Google Patents
Method for carrying out demagging on electrolytic manganese anolyte with ammonium sulfate Download PDFInfo
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- CN105040038A CN105040038A CN201510394768.6A CN201510394768A CN105040038A CN 105040038 A CN105040038 A CN 105040038A CN 201510394768 A CN201510394768 A CN 201510394768A CN 105040038 A CN105040038 A CN 105040038A
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- electrolytic manganese
- demagging
- ammonium
- ammonium sulfate
- anolyte
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
A method for carrying out demagging on electrolytic manganese anolyte with ammonium sulfate includes the following steps that the electrolytic manganese anolyte generated in the electrolytic manganese industry is added into a stirring crystallizer tank; the solid ammonium sulfate is added into the stirring crystallizer tank gradually while being stirred and dissolved; crystal substances are crystallized out after all the solid ammonium sulfate is added; filtering is carried out after a crystallization reaction is sufficiently carried out; filtrate obtained through filtering is used for chemical combination leaching of electrolytic manganese circularly, and filter residues obtained after filtering are recycled to obtain composite salt. The method for carrying out demagging on the electrolytic manganese anolyte with the ammonium sulfate is simple in process, easy and convenient to operate, and capable of obviously lowering the manganese concentration of the electrolytic manganese anolyte and keeping the electrolytic manganese return to the concentration of the anolyte.
Description
Technical field
The invention belongs to non-ferrous metal technical field of wet metallurgy, the method for particularly demagging in a kind of electrolytic manganese production process.
Background technology
In current electrolysis manganese industrial production, raw material manganese ore containing have an appointment 2% magnesium oxide, major part is in leaching operation stripping, and leach liquor is the electrolytic manganese anolyte recycled, and causes the MgSO in system
4accumulation reaches more than 150g/L, this brings a lot of difficulty to production, as: (1) makes the viscosity of electrolytic solution, density increases, electric conductivity declines, and causes the ion diffuse in electrolytic solution to be hindered, and bath voltage rises, current efficiency reduces, thus reduce the production efficiency of electrolyzer, add production energy consumption, add the production cost of manganese; (2) purity and the quality of manganese product is affected; (3) in electrode, e-quipment and pipe, separate out material brokenly form crystallization, transport pipe is produced in serious meeting blocking, brings very large difficulty to operation, and even impact is normal produces.
Domestic many research workers propose the method for some electrolytic manganese production demaggings, as the fluorochemical precipitator method, oxalate precipitation method, recrystallization method etc., but have undesirable part.Oxalate precipitation method can introduce new impurity, and needs the pH value of regulator solution, adds Financial cost.Fluorochemical precipitator method aspect, someone studies and selects MnF
2as precipitation agent (as people such as Liu Honggang, calcium magnesium [J] in manganous fluoride deposition removal reduction-oxidation Leaching Solution of Manganese Ore. mining and metallurgy, 2007,16 (4): 25-28.), precipitation temperature be 90 DEG C, precipitation agent use level coefficient is 1.5, churning time is 1h, stock liquid pH value is 4.0 time, the deposition rate of calcium and magnesium reaches 96% and 99% respectively, and sedimentation effect is very good, but the MnF that this method uses
2requirement purity is high, and preparation cost is also high, and without ready-made commodity, is by MnSO in test
4with NH
4f reacts self-control and forms; Fluoride salt consumption excess coefficient is large simultaneously, and remaining content of fluoride ion increases, and anticathode plate has stronger corrosive nature, causes shorten the work-ing life of negative plate.Recrystallization method utilizes MgSO
4and MnSO
4the difference of solubleness at different temperatures, realizes the separation of magnesium manganese by crystallization.But temperature is lower than MgSO when 100 DEG C
4-MnSO
4there is mixed crystal to separate out during water system crystallization, cause separating effect undesirable; Although temperature can be separated preferably higher than when 100 DEG C, also there is energy consumption high, inefficient shortcoming.
Application number is that the Chinese patent of CN201110024249 discloses a kind of method for removing magnesium via cycle of ethanol in electrolytic manganese machining process, the steps include: to add dehydrated alcohol in electrolytic manganese anolyte, its add-on 80 ~ 125g/1, after stirring, adjustment solution temperature is at 35 DEG C ~ 55 DEG C, there is a large amount of salt precipitation in the magnesium sulfate in anolyte, then by anolyte filtering separation, namely removes saturated magnesium sulfate precipitation in anolyte.Solution after filtration after process can be separated ethanol distillation by the method for distillation, realizes ethanol and reclaims and recycle.The shortcoming of the method introduces new organism phase, and ethanol distillation is difficult to thorough precipitation, and circular treatment operation is cumbersome, and the removal rate of magnesium is not high, and during demagging, the loss of ammonium is also larger.
Summary of the invention
Technical problem to be solved by this invention is, overcome the deficiency and defect mentioned in above background technology, provide a kind of technique simple, easy and simple to handle, can significantly reduce the magnesium density in electrolytic manganese anolyte and the using sulfated ammonium keeping electrolytic manganese to return anolyte purity carries out the method for demagging to electrolytic manganese anolyte.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is a kind of using sulfated ammonium carries out demagging method to electrolytic manganese anolyte, comprises the following steps:
The electrolytic manganese anolyte that electrolytic manganese industry produces is added in a stirred crystallization groove, then in stirred crystallization groove, ammonium sulfate solids is added, stirring and dissolving is while add ammonium sulfate solids on one side, recrystallize crystallization thing after ammonium sulfate solids interpolation, filters after crystallization reaction is abundant; Filtrate cycle after filtration is used for electrolytic manganese chemical combination and leaches, and the filter residue reclaimed after filtering obtains composite salt.
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, and MnSO in described electrolytic manganese anolyte
4concentration is 30g/l ~ 45g/l, MgSO
4concentration is 120g/l ~ 200g/l, (NH
4)
2sO
4concentration is 70g/l ~ 90g/l.
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, the add-on of described ammonium sulfate controls to be as the criterion at 150g/l ~ 250g/l with the starting point concentration of ammonium sulfate in solution system.We are according to the ammonium sulfate concentrations in electrolytic manganese anode rework solution, and calculate the ammonium sulfate solids amount needing newly to add, most preferred ammonium sulfate starting point concentration is about about 200g/l.The ammonium sulfate solids of described interpolation is preferably technical grade ammonium sulfate product or byproduct of ammonium sulfate.
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, the described composite salt crystallisate of separating out is six water magnesium sulfate ammoniums, the crystalline hydrate thing that sulfate ion, ammonium radical ion, magnesium ion and water that described six water magnesium sulfate ammoniums produce after being dissolved by ammonium sulfate form.The molecular formula of described six water magnesium sulfate ammoniums is: (NH
4)
2sO
4mgSO
46H
2o, the solubility property of this composite salt crystallisate in water is good, can be used as novel containing manganese magnesium nitrogen composite fertilizer, also can as other fertilizer materials or magnesium source material.
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, adopt strong stirring mode (preferred stirring velocity is 800 ~ 2000r/min) during described stirring and dissolving, and described ammonium sulfate solids continues stirring 0.5 ~ 2.0h(more preferably about 1h after adding again).Due to the crystallisation process of the dissolution process and ammonium magnesium sulfate composite salt that there is ammonium sulfate in stirred crystallization groove, only have after ammonium sulfate all dissolves, its utilization ratio just can reach the highest, and therefore the dissolving initial stage of ammonium sulfate selects strong stirring, increases the dissolution degree of ammonium sulfate as far as possible.
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, stop when described crystallization process starts stirring, carry out spontaneous nucleation reaction under static conditions, and the time controling of crystallization reaction is 2.0 ~ 6.0h(, and the preferred crystallization reaction time is about 3.0h).
Above-mentioned using sulfated ammonium carries out the method for demagging to electrolytic manganese anolyte, preferably, and the MnSO in described filtrate
4concentration 25g/l ~ 36g/l, MgSO
4concentration is 60g/l ~ 110g/l, (NH
4)
2sO
4concentration is 90g/l ~ 130g/l.This filtrate is the solution substantially identical with former electrolytic manganese anode rework solution component, but after crystallization demagging, in filtrate, the concentration of magnesium sulfate reduces greatly, ammonium sulfate concentrations increases significantly, manganous sulfate concentration is in a slight decrease, this carries loss owing to ammonium magnesium sulfate crystallization, and the filtrate of acquisition meets the requirement that electrolytic solution returns recycle completely.
Technique scheme of the present invention is mainly based on following principle: the present invention by adding ammonium sulfate and making it fully dissolve in electrolytic manganese anolyte, this considerably increases the sulfate ion in solution system and ammonium radical ion, a large amount of sulfate ions, ammonium radical ion and magnesium ion form composite salt crystal, and separate out from solution system, concrete reaction formula is:
2SO
4 2-+Mg
2++2NH
4 ++6H
2O=(NH
4)
2SO
4·MgSO
4·6H
2O;
The composite salt crystal of separating out has taken away the magnesium in solution, reaches the effect of demagging.In addition, the ammonium sulfate solids of interpolation can be absorbed heat when dissolving, and the temperature of solution system is decreased, and this is more conducive to the crystallization content increasing ammonium magnesium sulfate composite salt, improves demagging effect.
Compared with prior art, the invention has the advantages that:
First, raw material of the present invention is very simple and be easy to get, only select reagent of sulfuric acid ammonium solid, particularly when preferred ammonium sulfate derives from other industrial byproduct (as the ammonia in sulfuric acid absorption coke(oven)gas, ammonia absorption smeltery sulfur dioxide in flue gas etc.), price is more cheap and economy is better.
The second, method demagging rate of the present invention is higher, and demagging rate can reach 40% ~ 70%, effectively by the magnesium removing in electrolytic manganese anolyte, also can increase the ammonium sulfate concentrations in cyclic electrolysis manganese anolyte simultaneously.
3rd, the ammonium sulfate that the present invention adds, as precipitation agent, only removes a large amount of magnesium ions, and does not bring other new impurity into, originally do not affect, maintain the purity of cyclic electrolysis manganese anolyte to manganese, acidic group.
4th, because present invention process is simple, raw material is cheap and easy to get, thus demagging advantage of lower cost, and salable byproduct six water magnesium sulfate ammonium can also be obtained, substantially increase economic benefit.
On the whole, method of the present invention not only technique is simple, easy and simple to handle, and the magnesium density greatly reduced in electrolytic manganese anode rework solution, and maintain the purity of electrolytic manganese anode rework solution, be the method for demagging in a kind of simple and effective electrolytic manganese anolyte.
Embodiment
embodiment 1:
Using sulfated ammonium of the present invention carries out a method for demagging to electrolytic manganese anolyte, comprise the following steps:
(1) by the electrolytic manganese anolyte that the industry of 1000ml electrolytic manganese produces, concentration of component wherein comprises: MnSO
439.7g/l, MgSO
4concentration 187.3g/l, (NH
4)
2sO
4concentration 79.3g/l; Add in a stirred crystallization groove, then in stirred crystallization groove, add 150.0g ammonium sulfate solids, stirring and dissolving, while add ammonium sulfate solids, makes the starting point concentration of ammonium sulfate in solution system control at 214.5g/l;
(2) stirring and dissolving of above-mentioned ammonium sulfate adopts strong stirring mode, mixing speed 1200r/min, and ammonium sulfate solids continues after adding to stir 1.5h again, recrystallize crystallization thing after stirring, stop when crystallization process starts stirring, carry out spontaneous nucleation reaction under static conditions, and the time controling of crystallization reaction is 5.0h, carry out slip suction filtration after crystallization reaction is abundant, obtain filtrate and filter residue;
(3) the isolated filtrate of suction filtration contains MnSO
4concentration 32.7g/l, MgSO
4concentration 68.3g/l, (NH
4)
2sO
4concentration 118.6g/l, it meets electrolytic manganese and returns the requirement that anolyte recycles, and the chemical combination that can be directly used in electrolytic manganese leaches workshop, recycles;
(4) isolated filter residue is composite salt crystallisate is six water magnesium sulfate ammoniums, the crystalline hydrate thing that sulfate ion, ammonium radical ion, magnesium ion and water that this six water magnesium sulfates ammonium produces after being dissolved by ammonium sulfate form, crystallisate is dried, weight is 327.4g, can be used as novel containing manganese magnesium nitrogen composite fertilizer.
Electrolytic manganese after the process of the present embodiment method returns demagging rate in anolyte can reach 64.5%.
embodiment 2
Using sulfated ammonium of the present invention carries out a method for demagging to electrolytic manganese anolyte, comprise the following steps:
(1) by the electrolytic manganese anolyte that the industry of 1000ml electrolytic manganese produces, concentration of component wherein comprises: MnSO
4concentration 39.7g/l, MgSO
4concentration 187.3g/l, (NH
4)
2sO
4concentration 79.3g/l; Add in a stirred crystallization groove, then in stirred crystallization groove, add 75.0g ammonium sulfate solids, stirring and dissolving, while add ammonium sulfate solids, makes the starting point concentration of ammonium sulfate in solution system control at 157.7g/l;
(2) strong stirring mode is adopted during the stirring and dissolving of above-mentioned ammonium sulfate, mixing speed is 850r/min, and ammonium sulfate solids continues after adding to stir 1.0h again, recrystallize crystallization thing after stirring, stop when crystallization process starts stirring, carry out spontaneous nucleation reaction under static conditions, and the time controling of crystallization reaction is 4.0h, carry out slip suction filtration after crystallization reaction is abundant, obtain filtrate and filter residue;
(3) the isolated filtrate of suction filtration contains MnSO
4concentration 35.8g/l, MgSO
4concentration 104.3g/l, (NH
4)
2sO
4concentration 94.4g/l, it meets electrolytic manganese and returns the requirement that anolyte recycles, and the chemical combination that can be directly used in electrolytic manganese leaches workshop, recycles;
(4) isolated filter residue is composite salt crystallisate is six water magnesium sulfate ammoniums, the crystalline hydrate thing that sulfate ion, ammonium radical ion, magnesium ion and water that this six water magnesium sulfates ammonium produces after being dissolved by ammonium sulfate form, crystallisate is dried, weight is 214.8g, can be used as novel containing manganese magnesium nitrogen composite fertilizer.
Electrolytic manganese after the process of the present embodiment method returns demagging rate in anolyte can reach 44.9%.
Claims (8)
1. using sulfated ammonium carries out a method for demagging to electrolytic manganese anolyte, comprises the following steps:
The electrolytic manganese anolyte that electrolytic manganese industry produces is added in a stirred crystallization groove, then in stirred crystallization groove, ammonium sulfate solids is added, stirring and dissolving is while add ammonium sulfate solids on one side, recrystallize crystallization thing after ammonium sulfate solids interpolation, filters after crystallization reaction is abundant; Filtrate cycle after filtration is used for electrolytic manganese chemical combination and leaches, and the filter residue reclaimed after filtering obtains composite salt.
2. using sulfated ammonium according to claim 1 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, MnSO in described electrolytic manganese anolyte
4concentration is 30g/l ~ 45g/l, MgSO
4concentration is 120g/l ~ 200g/l, (NH
4)
2sO
4concentration is 70g/l ~ 90g/l.
3. using sulfated ammonium according to claim 1 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, the add-on of described ammonium sulfate controls to be as the criterion at 150g/l ~ 250g/l with the starting point concentration of ammonium sulfate in solution system.
4. using sulfated ammonium according to claim 1 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, the described composite salt crystallisate of separating out is six water magnesium sulfate ammoniums, the crystalline hydrate thing that sulfate ion, ammonium radical ion, magnesium ion and water that described six water magnesium sulfate ammoniums produce after being dissolved by ammonium sulfate form.
5. using sulfated ammonium according to claim 1 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, adopts strong stirring mode during described stirring and dissolving, and described ammonium sulfate solids continues stirring 0.5 ~ 2.0h after adding again.
6. using sulfated ammonium according to claim 5 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, it is 800 ~ 2000r/min that described strong stirring mode refers to that stirring velocity controls.
7. the using sulfated ammonium according to any one of claim 1 ~ 6 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, stop when described crystallization process starts stirring, carry out crystallization reaction under static conditions, and the time controling of crystallization reaction is 2.0 ~ 6.0h.
8. the using sulfated ammonium according to any one of claim 1 ~ 6 carries out the method for demagging to electrolytic manganese anolyte, it is characterized in that, the MnSO in described filtrate
4concentration 25g/l ~ 36g/l, MgSO
4concentration is 60g/l ~ 110g/l, (NH
4)
2sO
4concentration is 90g/l ~ 130g/l.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108164046A (en) * | 2018-01-17 | 2018-06-15 | 郑州轻工业学院 | A kind of method that high-concentration ammonia nitrogenous wastewater and recycling are handled with desulfurization wastewater |
CN109680300A (en) * | 2019-01-31 | 2019-04-26 | 贵州大学 | A kind of method that complex salt crystal method removes magnesium in manganese sulfate solution |
CN111647911A (en) * | 2020-03-27 | 2020-09-11 | 昆明理工大学 | Process for removing magnesium ions in electrolytic manganese anolyte |
CN112553481A (en) * | 2020-12-11 | 2021-03-26 | 中南大学 | Production method of electrolytic manganese |
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2015
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108164046A (en) * | 2018-01-17 | 2018-06-15 | 郑州轻工业学院 | A kind of method that high-concentration ammonia nitrogenous wastewater and recycling are handled with desulfurization wastewater |
CN109680300A (en) * | 2019-01-31 | 2019-04-26 | 贵州大学 | A kind of method that complex salt crystal method removes magnesium in manganese sulfate solution |
CN111647911A (en) * | 2020-03-27 | 2020-09-11 | 昆明理工大学 | Process for removing magnesium ions in electrolytic manganese anolyte |
CN112553481A (en) * | 2020-12-11 | 2021-03-26 | 中南大学 | Production method of electrolytic manganese |
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