CN105036707A - Method for preparing building ceramisites by means of household garbage incineration bottom ash - Google Patents

Method for preparing building ceramisites by means of household garbage incineration bottom ash Download PDF

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Publication number
CN105036707A
CN105036707A CN201510438347.9A CN201510438347A CN105036707A CN 105036707 A CN105036707 A CN 105036707A CN 201510438347 A CN201510438347 A CN 201510438347A CN 105036707 A CN105036707 A CN 105036707A
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bottom ash
incineration bottom
waste incineration
consumer waste
building
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CN105036707B (en
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许清池
刘向阳
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Fujian Mingneng New Building Material Co ltd
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Xiamen University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Abstract

The invention discloses a method for preparing building ceramisites by means of household garbage incineration bottom ash, and relates to a preparation method for the building ceramisites. The method comprises the steps that 1, the household garbage incineration bottom ash and waste glass powder are mixed to obtain mixed powder; 2, the mixed powder is ground to obtain mixed fine powder; 3, industrial oil sludge and water are mixed to obtain mixed liquid; 4, the mixed liquid is sprayed on the mixed fine powder to obtain small balls, and then the small balls are calcined and cooled to obtain the building ceramisites. According to the method for preparing the building ceramisites by means of the household garbage incineration bottom ash, 100% of solid waste is adopted as the raw materials, and the production energy consumption is greatly reduced by adding the industrial oil sludge; the prepared building ceramisites have the advantages of being high in solid waste utilization ratio, low in water absorption, small in bulk density and high in cylinder compressive strength; the industrial oil sludge is added in the granulation process, therefore, the energy consumption in the ceramisite calcining process can be greatly reduced, and meanwhile the pollution problem of the industrial oil sludge itself can be solved.

Description

Consumer waste incineration bottom ash prepares the method for building porcelain granule
Technical field
The present invention relates to the preparation method of building porcelain granule, especially relate to consumer waste incineration bottom ash for main raw material, there is in conjunction with cullet and industrial greasy filth preparation the method for low water absorption, low density and high cylindrical compress strength building porcelain granule.
Background technology
Garbage-surrounded city has become one of main Environmental Problems hindering urban development.One of domestic garbage burning electricity generation most feasible pattern being considered to current refuse treatment, but the recycling of a large amount of consumer waste incineration bottom ash thereupon produced also causes extensive concern and research.At present, the whole world produces the consumer waste incineration bottom ash of several ten million tons every year, and main processing mode is landfill, paves the way and alternative aggregate.Landfill disposal mode not only takies a large amount of land resources, and causes the wasting of resources.And owing to containing a small amount of heavy metal element and Wei Liang dioxin in consumer waste incineration bottom ash.Waste incineration bottom ash simple application may be caused the heavy metal element in consumer waste incineration bottom ash in paving the way Ji dioxin enters underground water along with rainwater, thus polluted water resources, affect human body healthy.
A lot of scientists is had to be devoted to process and the recycling of domestic garbage incineration flyash in the world.But up to now, the utilization of consumer waste incineration bottom ash still rests on simple alternative aggregate or roadbed filling, the high value recycling of consumer waste incineration bottom ash also fails to obtain deep research, also fail really to realize extensive process (Zhang Lixin, the comprehensive utilization of municipal solid waste incineration bottom ashes, the building materials world, 2009,30th volume, the 3rd phase, 136 pages).Reclaiming consumer waste incineration bottom ash, to prepare building porcelain granule be also a new research direction.Building porcelain granule a kind ofly has the environment-friendly building materials that density is little, heat insulating, water-intake rate are low, frost resistance is good, is generally used for replacing the rubble in concrete or the figuline building blocks for the preparation of lightweight.Building porcelain granule is a kind of material of construction with higher-value.But, still rarely have in the world up to now and see with consumer waste incineration bottom ash as main raw material prepares relevant report or the patent of building porcelain granule.2014, the money general of Tongji University reports with domestic refuse incineration ash and cullet for multicellular glass prepared by raw material, but this technique employs the composition that a large amount of silicon-dioxide, sodium carbonate and boric acid regulate cinder from refuse incineration, cause the usage ratio of solid waste to reduce and raw materials cost higher (money is handsome, woods subtracts, Tang Baoshan, solidifies domestic refuse incineration ash with scorification and prepares multicellular glass, silicate journal, 2014,42nd volume, the 1st phase, 108 pages).Therefore, there is provided a kind of with consumer waste incineration bottom ash for main raw material and the low method preparing architecture of high quality haydite of raw materials cost, consumer waste incineration bottom ash utilization ratio and utility value can not only be improved, the consumption of natural resources (clay, shale) can also be reduced, there is higher society, benefits of environment and economy.In addition, improve the quality of product and reduce products production cost, being conducive to promoting applying of environmental protection and energy saving building materials, and reducing building heavy burden and building energy consumption, there are larger market outlook and meet national policy.
Summary of the invention
The object of the invention is to for current consumer waste incineration bottom ash utilising efficiency and be worth low problem, providing one way of life waste incineration bottom ash to prepare the method for building porcelain granule.
The present invention includes following steps:
1) by consumer waste incineration bottom ash and waste glass powder mixing, mixed powder is obtained;
2) mixed powder is ground, obtain mixing fine powders end;
3) industrial greasy filth is mixed with water, obtain mixing liquid;
4) be sprayed on mixing fine powders end by mixing liquid, obtain bead, calcining, namely obtains building porcelain granule after cooling.
In step 1) in, in mixed powder, shared by consumer waste incineration bottom ash, mass ratio is 50% ~ 80%, and mass ratio shared by waste glass powder is 20% ~ 50%.
In step 2) in, described grinding can adopt ball mill by mixed powder grinding 10 ~ 20min, and the rotating speed of ball mill can be 200 ~ 350rpm; The fineness at described mixing fine powders end can be 50 ~ 100 orders.
In step 3) in, the volume ratio of industrial greasy filth and water can be 1: (0.5 ~ 10).
In step 4) in, describedly mixing liquid to be sprayed on mixing fine powders end, mixing fine powders end can be placed on granulating disc by the concrete grammar obtaining bead, is then sprayed onto in the mixing fine powders end on granulating disc equably by mixing liquid spray bottle, forms bead by the rotation of disk; The mass ratio at described mixing liquid and mixing fine powders end can be (4 ~ 9): 20; The diameter of described bead can be 3 ~ 10mm; Bead can be calcined 2min by retort furnace or rotary kiln by described calcining at 1000 ~ 1100 DEG C, and the heat-up rate of described calcining can be 5 ~ 20 DEG C/min; The temperature of described cooling can be 25 ~ 40 DEG C.
The building porcelain granule product that current market is not also prepared for main raw material with consumer waste incineration bottom ash, with be compared with the building porcelain granule prepared of main raw material on the market with solid waste, the building porcelain granule prepared by the present invention has the advantage that utilization rate of solid waste is high, water-intake rate is low, bulk density is little, cylindrical compress strength is high.Add industrial greasy filth in granulation process and greatly can reduce energy consumption in haydite calcination process, the pollution problem of industrial greasy filth itself can be solved again simultaneously.
The solid waste that production technique of the present invention have employed 100% is raw material, and greatly reduces production energy consumption by adding industrial greasy filth.Obtained building porcelain granule has lower water-intake rate, lower density and higher cylindrical compress strength than the similar building porcelain granule of commercial type.
Embodiment
The present invention will be described in more detail for following examples.
The consumer waste incineration bottom ash adopted in the present invention is provided by Chuan Guan environmental protection company limited of Jinjiang City, metal, plastics are separated by the method for mechanical sub-sieve by consumer waste incineration bottom ash, remaining waste incineration bottom ash can directly as main raw material of the present invention, for the production of building porcelain granule.The main component of waste incineration bottom ash is calcium oxide and silicon-dioxide, and its principal element content is as shown in table 1.
The principal element content of the thin waste incineration bottom ash of table 1
Principal element O Si Ca Al Na Fe Zn Mg Other
Mass percent (%) 46.4 11.5 26.1 2.7 0.8 3.4 1.3 1.5 6.3
The cullet adopted in the present invention is the blend color cullet that cannot again recycle that waste reclamation provides, and its principal element content is as shown in table 2.The main purpose of adding cullet is the ratio regulating silicon-dioxide, aluminum oxide equal size in consumer waste incineration bottom ash, therefore also any cullet such as cullet bottle, building glass can be adopted to be auxiliary material.
The principal element content of table 2 cullet
Principal element O Si Ca Al Na K Mg C
Mass percent (%) 56.2 26.8 3.6 0.4 9.7 0.1 2.3 0.9
The industrial greasy filth adopted in the present invention comes from the industrial waste greasy filth of petrochemical industry, and the main component of greasy filth own is oil-water mixture and a small amount of mud.Because industrial greasy filth itself has higher fuel value, interpolation industrial greasy filth can reduce the energy consumption in haydite production process, save energy cost.In addition, in industrial greasy filth combustion processes, gas can be produced, and these gases produced can produce a large amount of apertures in haydite inside.Therefore, industrial greasy filth also plays the effect of whipping agent in the present invention.
Embodiment 1
700g consumer waste incineration bottom ash, 300g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 10min, obtains fineness be less than 50 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 300g mixing liquid (industrial greasy filth: water=1: 5 volume ratios) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1075 DEG C in retort furnace, the temperature rise rate of retort furnace is 10 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 650Kg/m 3and 1.2%.
Embodiment 2
650g consumer waste incineration bottom ash, 350g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 10min, obtains fineness be less than 50 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 300g mixing liquid (industrial greasy filth: water=1: 3 volume ratios) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1075 DEG C in retort furnace, the temperature rise rate of retort furnace is 15 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 560Kg/m 3and 2.5%.
Embodiment 3
600g consumer waste incineration bottom ash, 400g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 10min, obtains fineness be less than 50 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 330g mixing liquid (industrial greasy filth: water=1: 2 volume ratios) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1050 DEG C in retort furnace, the temperature rise rate of retort furnace is 15 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 480Kg/m 3and 3.1%.
Embodiment 4
600g consumer waste incineration bottom ash, 400g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 20min, obtains fineness be less than 100 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 360g mixing liquid (industrial greasy filth: water=1: 1 volume ratio) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1050 DEG C in retort furnace, the temperature rise rate of retort furnace is 15 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 530Kg/m 3and 2.3%.
Embodiment 5
550g consumer waste incineration bottom ash, 450g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 20min, obtains fineness be less than 100 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 360g mixing liquid (industrial greasy filth: water=1: 1 volume ratio) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1025 DEG C in retort furnace, the temperature rise rate of retort furnace is 10 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 560Kg/m 3and 2.0%.
Embodiment 6
500g consumer waste incineration bottom ash, 500g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 20min, obtains fineness be less than 100 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 360g mixing liquid (industrial greasy filth: water=1: 1 volume ratio) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1025 DEG C in retort furnace, the temperature rise rate of retort furnace is 15 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 360Kg/m 3and 4.8%.
Embodiment 7
500g consumer waste incineration bottom ash, 500g cullet are mixed and put into ball mill, under the velocity of rotation of 300rpm, after ball milling 20min, obtains fineness be less than 50 object mixing fine powders ends and these mixing fine powders ends are positioned on granulating disc.Open granulating disc, be then evenly sprayed in the mixing fine powders end on granulating disc by 360g mixing liquid (industrial greasy filth: water=2: 1 volume ratio) spray bottle, forming particle diameter is the bead of 3 ~ 10mm.Finally bead is calcined 2min at 1025 DEG C in retort furnace, the temperature rise rate of retort furnace is 15 DEG C/min, can obtain building porcelain granule sample after temperature drops to 30 DEG C.Bulk density and the water-intake rate of gained building porcelain granule are respectively 490Kg/m 3and 5.8%.
The present invention prepares the building porcelain granule with low water absorption and low bulk density with the waste of 100% content, and industrial greasy filth can reduce the energy consumption of haydite calcining process.The present invention is by consumer waste incineration bottom ash and cullet mixing also ball milling; Spray the mixing liquid of industrial greasy filth and water, granulation on granulating disc; At the temperature lower calcination 2min of 1000 ~ 1100 DEG C, after cooling, building porcelain granule can be obtained.Do not use the non-renewable natural resources such as clay and shale, do not use additive simultaneously, avoid the consumption of non-renewable natural resources, reduce the production cost of building porcelain granule largely.

Claims (10)

1. consumer waste incineration bottom ash prepares the method for building porcelain granule, it is characterized in that comprising the following steps:
1) by consumer waste incineration bottom ash and waste glass powder mixing, mixed powder is obtained;
2) mixed powder is ground, obtain mixing fine powders end;
3) industrial greasy filth is mixed with water, obtain mixing liquid;
4) be sprayed on mixing fine powders end by mixing liquid, obtain bead, calcining, namely obtains building porcelain granule after cooling.
2. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 1) in, in mixed powder, shared by consumer waste incineration bottom ash, mass ratio is 50% ~ 80%, and mass ratio shared by waste glass powder is 20% ~ 50%.
3. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 2) in, described grinding adopts ball mill by mixed powder grinding 10 ~ 20min, and the rotating speed of ball mill is 200 ~ 350rpm.
4. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 2) in, the fineness at described mixing fine powders end is 50 ~ 100 orders.
5. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 3) in, the volume ratio of described industrial greasy filth and water is 1: (0.5 ~ 10).
6. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1; it is characterized in that in step 4) in; describedly mixing liquid to be sprayed on mixing fine powders end; the concrete grammar obtaining bead is placed on granulating disc by mixing fine powders end; then mixing liquid spray bottle is sprayed onto in the mixing fine powders end on granulating disc equably, forms bead by the rotation of disk.
7. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 4) in, the mass ratio at described mixing liquid and mixing fine powders end is (4 ~ 9): 20.
8. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 4) in, the diameter of described bead is 3 ~ 10mm.
9. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 4) in, described calcining is that bead is calcined 2min by retort furnace or rotary kiln at 1000 ~ 1100 DEG C, and the heat-up rate of described calcining is 5 ~ 20 DEG C/min.
10. consumer waste incineration bottom ash prepares the method for building porcelain granule as claimed in claim 1, it is characterized in that in step 4) in, the temperature of described cooling is 25 ~ 40 DEG C.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105906176A (en) * 2016-06-30 2016-08-31 陕西延长石油(集团)有限责任公司 Method for preparing lightweight ceramsite by utilizing recycled oily sludge and solid wastes
CN106396610A (en) * 2016-08-25 2017-02-15 芜湖悠派护理用品科技股份有限公司 Household garbage cat litter and preparation method thereof
CN109305769A (en) * 2018-09-18 2019-02-05 四川亨利德新型建筑材料有限公司 A method of building porcelain granule is prepared using greasy filth and roach
WO2021073039A1 (en) * 2019-10-16 2021-04-22 天津理工大学 Joint disposal method for hazardous waste incineration residues and solid waste, ceramsite, and use thereof
CN113105137A (en) * 2021-03-17 2021-07-13 重庆大学 Method for preparing artificial aggregate green pellets by utilizing oil sludge pyrolysis residues
CN113307652A (en) * 2021-06-10 2021-08-27 深圳星河环境股份有限公司 Method for preparing ceramsite by using oil-containing sludge and industrial solid waste
CN113800830A (en) * 2021-09-10 2021-12-17 深圳大学 Artificial aggregate based on polypropylene fibers and waste incineration bottom ash and preparation method thereof

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CN102643109A (en) * 2012-04-27 2012-08-22 环境保护部华南环境科学研究所 Method for preparing ceramsite by using waste incineration fly ash and waste glass
CN103539426A (en) * 2013-09-30 2014-01-29 环境保护部华南环境科学研究所 Method of preparing ceramsite by utilizing municipal sewage plant sludge and waste glass

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CN1715234A (en) * 2004-06-28 2006-01-04 张维田 Treating process and system for garbage incinerated ash
CN102643109A (en) * 2012-04-27 2012-08-22 环境保护部华南环境科学研究所 Method for preparing ceramsite by using waste incineration fly ash and waste glass
CN103539426A (en) * 2013-09-30 2014-01-29 环境保护部华南环境科学研究所 Method of preparing ceramsite by utilizing municipal sewage plant sludge and waste glass

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105906176A (en) * 2016-06-30 2016-08-31 陕西延长石油(集团)有限责任公司 Method for preparing lightweight ceramsite by utilizing recycled oily sludge and solid wastes
CN105906176B (en) * 2016-06-30 2019-01-22 陕西延长石油(集团)有限责任公司 A method of recycling, which is total to, using greasy filth and solid waste prepares light ceramic
CN106396610A (en) * 2016-08-25 2017-02-15 芜湖悠派护理用品科技股份有限公司 Household garbage cat litter and preparation method thereof
CN109305769A (en) * 2018-09-18 2019-02-05 四川亨利德新型建筑材料有限公司 A method of building porcelain granule is prepared using greasy filth and roach
WO2021073039A1 (en) * 2019-10-16 2021-04-22 天津理工大学 Joint disposal method for hazardous waste incineration residues and solid waste, ceramsite, and use thereof
US11420906B2 (en) 2019-10-16 2022-08-23 Tianjin Yicheng Environmental Control And Testing Technology Co., Ltd. Synergistic disposal method of hazardous waste incineration residues and solid wastes, ceramsite and application thereof
CN113105137A (en) * 2021-03-17 2021-07-13 重庆大学 Method for preparing artificial aggregate green pellets by utilizing oil sludge pyrolysis residues
CN113307652A (en) * 2021-06-10 2021-08-27 深圳星河环境股份有限公司 Method for preparing ceramsite by using oil-containing sludge and industrial solid waste
CN113800830A (en) * 2021-09-10 2021-12-17 深圳大学 Artificial aggregate based on polypropylene fibers and waste incineration bottom ash and preparation method thereof

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