CN105034409A - Method for preparing four-axis carbon fiber robot shell - Google Patents
Method for preparing four-axis carbon fiber robot shell Download PDFInfo
- Publication number
- CN105034409A CN105034409A CN201510419373.7A CN201510419373A CN105034409A CN 105034409 A CN105034409 A CN 105034409A CN 201510419373 A CN201510419373 A CN 201510419373A CN 105034409 A CN105034409 A CN 105034409A
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- CN
- China
- Prior art keywords
- mould
- coated
- carbon fiber
- minute
- cloth
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
Abstract
The invention discloses a method for preparing a four-axis carbon fiber robot shell. The method is characterized by comprising the steps of a, selecting a die; b, preheating the die; c, applying a release agent; d, conducting cladding to obtain a dense body; e, conducting die assembly for vulcanization; f, conducting cooling and die releasing; g, spraying an undercoat; and h, spraying a finishing coat. By the adoption of the method, operation is easy, industrial production is facilitated, and the produced robot shell has the advantages of being light, high in strength, high in fatigue resistance, high in chemical resistance and the like.
Description
Technical field
The present invention relates to the preparation method of a kind of robot housing, specifically, relate to a kind of preparation method of four axle carbon fiber robot housings.
Background technology
Industrial robot integrates the important automated arm of the modern manufacturing industry of the multidisciplinary advanced technologies such as machinery, electronics, control, computer, sensor, artificial intelligence.Along with industrial expansion, require more and more higher to the performance accuracy of industrial robot.But the housing of existing industrial machine adopts metal casting to be made mostly, its quality weight, motion underaction, has a strong impact on performance accuracy and the speed of robot, hinders the progress of Robotics to a certain extent.For this reason, a kind of new technical scheme is needed to solve above-mentioned technical problem.
Summary of the invention
The object of this invention is to provide a kind of method taking carbon fiber as main material and prepare four axle robot housings, the method is simple to operate, be convenient to suitability for industrialized production, the robot housing of production has the features such as light weight, intensity is high, endurance is high, chemical resistance is strong.
The technical solution used in the present invention is:
The preparation method of four axle carbon fiber robot housings, it comprises the steps,
A, select corresponding mould according to each joint shape, then clear up mould, the foreign material such as resin residual after the last time on cleaning mould uses, keep the clean and smooth of mould;
B, the pre-heat treatment is carried out to mould, be preheated to 50-60 DEG C;
C, in the die cavity of mould, evenly coat releasing agent, prevent product and the mould adhesion of subsequent heat treatment aftershaping;
D, require to utilize cutting die to carry out punching press severing carbon fiber unidirectional cloth and 3K carbon fibre appearance cloth according to the parting contour structures in each joint, then carbon fiber unidirectional cloth good for punching press severing is carried out coated in advance according to the structural requirement in each joint, while coated, plastic gas bag or compressing silica gel are coated on inside, in coated process, every one deck cloth is carried out superposition according to different fiber angles coated, last at outermost layer coated one deck 3K carbon fibre appearance cloth again, the obtained compacting body being coated with plastic gas bag or compressing silica gel;
E, being placed in the mould in step c by superposing coated good compacting body in Step d, then matched moulds, sending into vulcanizing press and carrying out sulfuration, in sulfidation, keeping constant temperature and pressure;
After f, sulfuration 60-70 minute, mould is taken out and cool, the demoulding after cooling, and shed plastic gas bag or silica gel, obtain Carbon fibe housing semi-finished product;
G, after deburring, sandblasting and polishing, carry out spray-applied primer, leave standstill and toast after 180-200 minute;
H, polish, spray paint, leave standstill and toast after 180-200 minute, last polishing obtains product.
Further, the number of plies that described carbon fiber unidirectional cloth is coated requires according to each articulation structure wall thickness and determines.
Further, the sulfide stress in described step e is 40-45 ton, temperature 150-160 DEG C.
Further, the baking temperature in described g, h step is 70-100 DEG C, baking time 30-40 minute.
Advantage of the present invention is: the method is simple to operate, is convenient to suitability for industrialized production, and the robot housing of production has the features such as light weight, intensity is high, endurance is high, chemical resistance is strong.
Detailed description of the invention
The foreign material such as the preparation method of four axle carbon fiber robot housings, the steps include: to select corresponding mould according to each joint shape, then clear up mould, resin residual after the last time on cleaning mould uses, keep the clean and smooth of mould, the pre-heat treatment is carried out to mould, is preheated to 50-60 DEG C, in the die cavity of mould, evenly coat releasing agent, prevent product and the mould adhesion of subsequent heat treatment aftershaping, require to utilize cutting die to carry out punching press severing carbon fiber unidirectional cloth and 3K carbon fibre appearance cloth according to the parting contour structures in each joint, then carbon fiber unidirectional cloth good for punching press severing is carried out coated in advance according to the structural requirement in each joint, while coated, plastic gas bag or compressing silica gel are coated on inside, in coated process, every one deck cloth is carried out superposition according to different fiber angles coated, the coated number of plies of carbon fiber unidirectional cloth requires according to each articulation structure wall thickness and determines, last at outermost layer coated one deck 3K carbon fibre appearance cloth again, the obtained compacting body being coated with plastic gas bag or compressing silica gel, be placed into by compacting body in mould, then matched moulds, send into vulcanizing press and carry out sulfuration, keep constant temperature and pressure in sulfidation, sulfide stress is 40-45 ton, temperature 150-160 DEG C, after sulfuration 60-70 minute, mould is taken out and cool, the demoulding after cooling, and shed plastic gas bag or silica gel, obtain Carbon fibe housing semi-finished product, after deburring, sandblasting and polishing, carry out spray-applied primer, leave standstill and toast after 180-200 minute, baking temperature is 70-100 DEG C, baking time 30-40 minute, polish, spray paint, leave standstill and toast after 180-200 minute, baking temperature is 70-100 DEG C, baking time 30-40 minute, and last polishing obtains product.
Claims (4)
1. the preparation method of four axle carbon fiber robot housings, is characterized in that: comprise the steps,
A, select corresponding mould according to each joint shape, then clear up mould, the foreign material such as resin residual after the last time on cleaning mould uses, keep the clean and smooth of mould;
B, the pre-heat treatment is carried out to mould, be preheated to 50-60 DEG C;
C, in the die cavity of mould, evenly coat releasing agent, prevent product and the mould adhesion of subsequent heat treatment aftershaping;
D, require to utilize cutting die to carry out punching press severing carbon fiber unidirectional cloth and 3K carbon fibre appearance cloth according to the parting contour structures in each joint, then carbon fiber unidirectional cloth good for punching press severing is carried out coated in advance according to the structural requirement in each joint, while coated, plastic gas bag or compressing silica gel are coated on inside, in coated process, every one deck cloth is carried out superposition according to different fiber angles coated, last at outermost layer coated one deck 3K carbon fibre appearance cloth again, the obtained compacting body being coated with plastic gas bag or compressing silica gel;
E, being placed in the mould in step c by superposing coated good compacting body in Step d, then matched moulds, sending into vulcanizing press and carrying out sulfuration, in sulfidation, keeping constant temperature and pressure;
After f, sulfuration 60-70 minute, mould is taken out and cool, the demoulding after cooling, and shed plastic gas bag or silica gel, obtain Carbon fibe housing semi-finished product;
G, after deburring, sandblasting and polishing, carry out spray-applied primer, leave standstill and toast after 180-200 minute;
H, polish, spray paint, leave standstill and toast after 180-200 minute, last polishing obtains product.
2. the preparation method of four axle carbon fiber robot housings according to claim 1, is characterized in that: the coated number of plies of described carbon fiber unidirectional cloth requires according to each articulation structure wall thickness and determines.
3. the preparation method of four axle carbon fiber robot housings according to claim 1, is characterized in that: the sulfide stress in described step e is 40-45 ton, temperature 150-160 DEG C.
4. the preparation method of four axle carbon fiber robot housings according to claim 1, is characterized in that: the baking temperature in described g, h step is 70-100 DEG C, baking time 30-40 minute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510419373.7A CN105034409A (en) | 2015-07-17 | 2015-07-17 | Method for preparing four-axis carbon fiber robot shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510419373.7A CN105034409A (en) | 2015-07-17 | 2015-07-17 | Method for preparing four-axis carbon fiber robot shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105034409A true CN105034409A (en) | 2015-11-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510419373.7A Pending CN105034409A (en) | 2015-07-17 | 2015-07-17 | Method for preparing four-axis carbon fiber robot shell |
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| Country | Link |
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| CN (1) | CN105034409A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541586A (en) * | 2016-10-31 | 2017-03-29 | 河池学院 | A kind of preparation method of robotic weld arm |
| CN112847986A (en) * | 2020-12-21 | 2021-05-28 | 中电科芜湖钻石飞机制造有限公司 | Primer transfer method, composite material part and preparation method thereof |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935048A (en) * | 2014-03-17 | 2014-07-23 | 南通君彰复合材料科技有限公司 | Making method of carbon fiber manipulator main arm |
| CN104385620A (en) * | 2014-09-12 | 2015-03-04 | 连云港神鹰碳纤维自行车有限责任公司 | Method for making mechanical arm from carbon fiber reinforced composite material |
-
2015
- 2015-07-17 CN CN201510419373.7A patent/CN105034409A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103935048A (en) * | 2014-03-17 | 2014-07-23 | 南通君彰复合材料科技有限公司 | Making method of carbon fiber manipulator main arm |
| CN104385620A (en) * | 2014-09-12 | 2015-03-04 | 连云港神鹰碳纤维自行车有限责任公司 | Method for making mechanical arm from carbon fiber reinforced composite material |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106541586A (en) * | 2016-10-31 | 2017-03-29 | 河池学院 | A kind of preparation method of robotic weld arm |
| CN112847986A (en) * | 2020-12-21 | 2021-05-28 | 中电科芜湖钻石飞机制造有限公司 | Primer transfer method, composite material part and preparation method thereof |
| CN112847986B (en) * | 2020-12-21 | 2023-02-21 | 中电科芜湖钻石飞机制造有限公司 | Primer transfer method, composite material part and preparation method thereof |
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Application publication date: 20151111 |