CN105033582A - Machining technology of breathable insert of moving die used for automobile door panel horn - Google Patents

Machining technology of breathable insert of moving die used for automobile door panel horn Download PDF

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Publication number
CN105033582A
CN105033582A CN201510449084.1A CN201510449084A CN105033582A CN 105033582 A CN105033582 A CN 105033582A CN 201510449084 A CN201510449084 A CN 201510449084A CN 105033582 A CN105033582 A CN 105033582A
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Prior art keywords
processing
insert
dynamic model
polishing
ventilative steel
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CN201510449084.1A
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Chinese (zh)
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CN105033582B (en
Inventor
郑辉
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Jiangsu Wei Xiangxin Energy Automobile Co. Ltd.
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Shiyan Deyuan Technology Development Co Ltd
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Priority to CN201510449084.1A priority Critical patent/CN105033582B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
    • B23P15/007Making specific metal objects by operations not covered by a single other subclass or a group in this subclass injection moulding tools

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses machining technology of a breathable insert of a moving die used for an automobile door panel horn, pertaining to the field of dies. The machining technology comprises following steps: surface machining; carved electrical discharge machining; wire-cutting electrical-discharge machining; polishing machining; pre-processing and post-processing of leathers; cooling hole plugging processing; and oil-removing processing. The machining technology of the breathable insert of the moving die used for the automobile door panel horn has following beneficial effects: by means of the technology, the breathable insert of the moving die is machined; during an injection molding process, trapped air in the die can be discharged out of the die by means of the breathable insert of the moving die; compared with a conventional venting needle, surplus air can be discharged without applying pressure; due to great decrease in injection pressure, a product is easily formed so that product quality is improved significantly and the qualified rate of products is increased; and the technology and the breathable insert can be popularized to be applied to dies with trapped air so that great application value is obtained.

Description

Automobile door plate loudspeaker dynamic model is breathed freely insert processing technology
Technical field
The present invention relates to mould applications, particularly a kind of automobile door plate loudspeaker dynamic model is breathed freely insert processing technology.
Background technology
Common automobile door plate loudspeaker injection mould structure, it is made shapingly to become very difficult because have horn cover shape, be embodied in: this door-plate injection mould distributes at loudspeaker position and much touches perforation, when injection moulding, plastics generally first fill surrounding, and then toward intermediate flow, cause the loudspeaker position air middle when injection moulding to get rid of, cannot injection moulding be completed.
Existing common practice arranges exhaust needle in the middle of the core rod of horn structure, simultaneously intensified pressure and the filling plastic at this position is full.
Realizing in process of the present invention, inventor finds that prior art at least exists following problem:
After pressure increasing, the mold use life-span can be made relatively to reduce, product also can be made easily to occur Xiang Bai simultaneously, push up the scarce limits such as fat, horn cover centre is burnt, very unstable in production, the qualification rate of product is not high.
Summary of the invention
In order to solve the problem of prior art, embodiments providing a kind of automobile door plate loudspeaker dynamic model and to breathe freely insert processing technology.Described technical scheme is as follows:
Embodiments provide a kind of automobile door plate loudspeaker dynamic model to breathe freely insert processing technology, described automobile door plate loudspeaker dynamic model insert processing technology of breathing freely comprises the steps:
S101, Surface Machining;
Described S101 Surface Machining comprises the steps:
S1011, dynamic model breathe freely insert surface cut processing and grinding processing;
S1012, needing the surface of aeration carry out minute surface electric discharge processing and manual polishing;
Carry out by S107 step process of deoiling after S1013, process finishing;
After S1014, process of deoiling terminate, check that dynamic model is breathed freely insert aeration;
Check that dynamic model insert aeration of breathing freely specifically comprises:
Metal drips the organic solvent of acetone and so on;
From die venting hole air gun, air is sent to; If dynamic model is breathed freely, insert aeration well has a large amount of microbubble and goes out, and the air that dynamic model is breathed freely in insert is discharged from the exhaust space of mould;
S102, finishing impression electric discharge processing;
S103, Linear cut electric discharge processing;
S104, polishing;
Described S104 polishing comprises the steps:
After the ventilative steel of S1041, slotting cutter processing, polish with oilstone;
S1042, ventilative steel are the ventilative steel of 7 μm, 3 μm, all carry out polishing according to the order on polishing paper;
Polish again by the order of #1000-#1200 with Buddha's warrior attendant glue or the aluminium oxide sand paper that dissociates after polishing paper polishing, ventilative steel aeration can be made to reach best;
S105, dermatoglyph pre-process and post-process;
Described S105 dermatoglyph pre-process and post-process comprises the steps:
S1051, dermatoglyph treated side are ground to step S1042 according to S104 step, and aeration is now with reference to S108 step;
S1052, the oil of breathing freely just with reference to the removal of S107 step;
S1053, dermatoglyph treated side brush are coated with fluid resin; Be coated with again once after putting 10 minutes; Operation repetition 2 to 3 times;
The time of a whole night is placed under S1054, normal temperature;
S1055, for make fluid resin coated face can with brush concavo-convex removing, with acetone, surface resin is removed fast;
S1056, etch processes;
S1057: carry out ultrasonic washer according to the step S1072 in S107, S1073 after etch processes is complete;
S106, Cooling Holes are blocked up process;
The process of blocking up of described S106 Cooling Holes comprises the steps:
S1061, with drilling machine processing beat Cooling Holes;
S1062, screw thread at Cooling Holes porch process water joint;
After S1063, ventilative firm processing all terminate, carry out oil removing according to S107 step;
Screw hole blocked by S1064, Cooling Holes one end latch;
S1065, in ventilative steel Cooling Holes, inject fluid resin, place 10 minutes;
The resin that S1066, placement remained in tap after 10 minutes;
Repeat step S1065 and S1066;
Time a whole night is placed under S1067, normal temperature;
S107, oil removal treatment;
Described S107 oil removal treatment comprises the steps:
After S1071, ventilative steel processing all terminate, put into drying machine; According to ventilative steel size and soil level different, minimum 150 degree of placements 2 hours;
S1072, drying machine are cooled to room temperature after taking out, and put into supersonic wave cleaning machine; Acetone plate put into by ventilative steel; Until acetone no longer variable color, usual 30 minutes once, repeat 2-3 time;
After S1073, ultrasonic wave cleaning, then put into drying machine drying; 150 degree of placements 2 hours;
Can select simple cleaning method S108, described S108 comprises the steps:
S1081, begin to rehearse at die space place pore; Begin to rehearse in forming operation side before mould put into by ventilative steel pore;
In S1082, injection moulding and steel process, ventilative steel is as blocked by plastic raw materials, grease etc., at the solvent that ventilative steel surface sprinkling can be dissolved; Generally use acetone;
S1083, from steam vent injecting compressed air, blow solvent open, with cloth, the solvent bubbled is wiped only; Solvent become colorless transparent before repeat step S1082, S1083.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is:
Go out dynamic model by this processes to breathe freely insert, tired gas in injection moulding process in mould can be discharged outside mould by dynamic model insert of breathing freely, just can realize the discharge of additional air without the need to applying pressure than original exhaust needle, injection pressure declines a lot, the shaping of product becomes more easy, significantly improve product quality, improve product percent of pass; This technique and ventilative insert can also promote the use of other to be had in the mould of tired gas, has higher using value.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is that automobile door plate loudspeaker dynamic model that the embodiment of the present invention provides is breathed freely the process chart of insert processing technology.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment
Embodiments provide a kind of automobile door plate loudspeaker dynamic model to breathe freely insert processing technology, this dynamic model is breathed freely insert processing technology, is mainly used in the exhaust that injection mold is stranded gas position, is used in particular for the exhaust that automobile door plate loudspeaker are stranded gas position.
This automobile door plate loudspeaker dynamic model insert processing technology of breathing freely comprises the steps:
S101, Surface Machining.
Particularly, Surface Machining comprises the steps:
S1011, surface cut processing and grinding processing.
S1012, needing the surface of aeration carry out minute surface electric discharge processing and manual polishing.
Wherein, the processing capacity on surface is 10 microns, is not only product surface, and electric discharge processing and manual polishing all will be carried out in all ventilative faces.The correct words of the product cutting processing conditions of 20 μm just do not need electric discharge processing.
Carry out by S107 step process of deoiling after S1013, process finishing.
After S1014, process of deoiling terminate, check that dynamic model is breathed freely insert aeration.
Particularly, check that dynamic model insert aeration of breathing freely specifically comprises:
Metal drips the organic solvent of acetone and so on;
From die venting hole air gun, air is sent to; If dynamic model is breathed freely, insert aeration well has a large amount of microbubble and goes out, and the air that dynamic model is breathed freely in insert is discharged from the exhaust space of mould.
S102, finishing impression electric discharge processing.
This step processing method is the same with the method for processing common iron in prior art.Because ventilative steel viscosity is bad, the method gradually reduced by processing electric current and process velocity is carried out.
Preferably, as needed thinner polished surface, preparing fine finishining electrode in addition, being undertaken by the processing technology of surface roughness less than 20 μm, better aeration can be had.
S103, Linear cut electric discharge processing.
Particularly, the cutting of emulsion discharge lines is adopted.Because emulsion discharge lines is more easily got rusty, need be placed on inside alcohol equal solvent dry rapidly.
Preferably, oil electric discharge processing can be used.If desired, emulsion discharge lines is the line of below 0.2um, and now, the Linear cut velocity of discharge is common more than 1.5 times.
Wherein, because ventilative steel is loose structure, there is the danger of broken string, need prepare early.
S104, polishing.
Particularly, polishing comprises the steps:
After the ventilative steel of S1041, slotting cutter processing, polish with oilstone.
Now, abradant surface aeration is inadequate.
S1042, ventilative steel are the ventilative steel of 7 μm, 3 μm, all carry out polishing according to the order on polishing paper.
The ventilative steel aeration that this step is processed than discharging almost.
The ventilative steel #800 aeration of 20 μm can be satisfied the demand.
Preferably, polish again by the order of #1000-#1200 with Buddha's warrior attendant glue or the aluminium oxide sand paper that dissociates after polishing paper polishing, ventilative steel aeration can be made to reach best.
This step caution of operation point:
1, not too firmly two-way polishing during polishing paper polishing.
2, use Buddha's warrior attendant glue or aluminium oxide dissociate sand paper time, must with the glue of more than 10 μm or the grains of sand.
3, after grinding, shown in S107 step, oil content is removed.
S105, dermatoglyph pre-process and post-process.
Particularly, dermatoglyph pre-process and post-process comprises the steps:
S1051, dermatoglyph treated side are ground to step S1042 according to S104 step, and aeration is now with reference to S108 step.
S1052, the oil of breathing freely just with reference to the removal of S107 step.
S1053, dermatoglyph treated side brush are coated with fluid resin.Be coated with again once after putting 10 minutes.Such operation repeats 2 to 3 times.
The time of a whole night is placed under S1054, normal temperature.
S1055, for make fluid resin coated face can with brush concavo-convex removing, with acetone, surface resin is removed fast.
S1056, etch processes.
S1057: carry out ultrasonic washer according to the step S1072 in S107, S1073 after etch processes is complete.
S106, Cooling Holes are blocked up process.
Particularly, Cooling Holes process of blocking up comprises the steps:
S1061, with drilling machine processing beat Cooling Holes.
S1062, screw thread at Cooling Holes porch process water joint.
After S1063, ventilative firm processing all terminate, carry out oil removing according to S107 step.
Screw hole blocked by S1064, Cooling Holes one end latch.
S1065, in ventilative steel Cooling Holes, inject fluid resin, place 10 minutes.Resin soaks into 5mm in 10 minutes.
The resin that S1066, placement remained in tap after 10 minutes.
Repeat step S1065 and S1066.
Time a whole night is placed under S1067, normal temperature.
Be 50 positive and negative 10 degree with drying machine design temperature, and keep 3 hours.
This step caution of operation point:
1, cooling water is set as 6 ㎏/㎝.
2, after resin impregnated, latch takes off immediately.
S107, oil removal treatment.
Particularly, oil removal treatment comprises the steps:
After S1071, ventilative steel processing all terminate, put into drying machine.According to ventilative steel size and soil level different, minimum 150 degree of placements 2 hours.
S1072, drying machine are cooled to room temperature after taking out, and put into supersonic wave cleaning machine.Acetone plate put into by ventilative steel.Until acetone no longer variable color, usual 30 minutes once, repeat 2-3 time.
After S1073, ultrasonic wave cleaning, then put into drying machine drying.150 degree of placements 2 hours.
Preferably, can select simple cleaning method S108, step is as follows:
S1081: begin to rehearse at die space place pore.Begin to rehearse in forming operation side before mould put into by ventilative steel pore.Steam vent fills gas joint more convenient.
S1082: in injection moulding and steel process, ventilative steel is blocked, at the solvent that ventilative steel surface sprinkling can be dissolved by plastic raw materials (resin), grease etc.Generally use acetone.
S1083: from steam vent injecting compressed air, blow solvent open, wipes the solvent bubbled with cloth only.Solvent become colorless transparent before repeat step S1082, S1083.
The beneficial effect that the technical scheme that the embodiment of the present invention provides is brought is:
Go out dynamic model by this processes to breathe freely insert, tired gas in injection moulding process in mould can be discharged outside mould by dynamic model insert of breathing freely, just can realize the discharge of additional air without the need to applying pressure than original exhaust needle, injection pressure declines a lot, the shaping of product becomes more easy, significantly improve product quality, improve product percent of pass; This technique and ventilative insert can also promote the use of other to be had in the mould of tired gas, has higher using value.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (1)

1. automobile door plate loudspeaker dynamic model is breathed freely an insert processing technology, it is characterized in that,
Described automobile door plate loudspeaker dynamic model insert processing technology of breathing freely comprises the steps:
S101, Surface Machining;
Described S101 Surface Machining comprises the steps:
S1011, dynamic model breathe freely insert surface cut processing and grinding processing;
S1012, needing the surface of aeration carry out minute surface electric discharge processing and manual polishing;
Carry out by S107 step process of deoiling after S1013, process finishing;
After S1014, process of deoiling terminate, check that dynamic model is breathed freely insert aeration;
Check that dynamic model insert aeration of breathing freely specifically comprises:
Metal drips the organic solvent of acetone and so on;
From die venting hole air gun, air is sent to; If dynamic model is breathed freely, insert aeration well has a large amount of microbubble and goes out, and the air that dynamic model is breathed freely in insert is discharged from the exhaust space of mould;
S102, finishing impression electric discharge processing;
S103, Linear cut electric discharge processing;
S104, polishing;
Described S104 polishing comprises the steps:
After the ventilative steel of S1041, slotting cutter processing, polish with oilstone;
S1042, ventilative steel are the ventilative steel of 7 μm, 3 μm, all carry out polishing according to the order on polishing paper;
Polish again by the order of #1000-#1200 with Buddha's warrior attendant glue or the aluminium oxide sand paper that dissociates after polishing paper polishing, ventilative steel aeration can be made to reach best;
S105, dermatoglyph pre-process and post-process;
Described S105 dermatoglyph pre-process and post-process comprises the steps:
S1051, dermatoglyph treated side are ground to S1042 step according to S104 step, and aeration is now with reference to S108 step;
S1052, the oil of breathing freely just with reference to the removal of S107 step;
S1053, dermatoglyph treated side brush are coated with fluid resin; Be coated with again once after putting 10 minutes; Operation repetition 2 to 3 times;
The time of a whole night is placed under S1054, normal temperature;
S1055, for make fluid resin coated face can with brush concavo-convex removing, with acetone, surface resin is removed fast;
S1056, etch processes;
S1057: carry out ultrasonic washer according to the step S1072 in S107, S1073 after etch processes is complete;
S106, Cooling Holes are blocked up process;
The process of blocking up of described S106 Cooling Holes comprises the steps:
S1061, with drilling machine processing beat Cooling Holes;
S1062, screw thread at Cooling Holes porch process water joint;
After S1063, ventilative firm processing all terminate, carry out oil removing according to S107 step;
Screw hole blocked by S1064, Cooling Holes one end latch;
S1065, in ventilative steel Cooling Holes, inject fluid resin, place 10 minutes;
The resin that S1066, placement remained in tap after 10 minutes;
Repeat step S1065 and S1066;
Time a whole night is placed under S1067, normal temperature;
S107, oil removal treatment;
Described S107 oil removal treatment comprises the steps:
After S1071, ventilative steel processing all terminate, put into drying machine; According to ventilative steel size and soil level different, minimum 150 degree of placements 2 hours;
S1072, drying machine are cooled to room temperature after taking out, and put into supersonic wave cleaning machine; Acetone plate put into by ventilative steel; Until acetone no longer variable color, usual 30 minutes once, repeat 2-3 time;
After S1073, ultrasonic wave cleaning, then put into drying machine drying; 150 degree of placements 2 hours;
Can select simple cleaning method S108, described S108 comprises the steps:
S1081, begin to rehearse at die space place pore; Begin to rehearse in forming operation side before mould put into by ventilative steel pore;
In S1082, injection moulding and steel process, ventilative steel is as blocked by plastic raw materials, grease etc., at the solvent that ventilative steel surface sprinkling can be dissolved; Generally use acetone;
S1083, from steam vent injecting compressed air, blow solvent open, with cloth, the solvent bubbled is wiped only; Solvent become colorless transparent before repeat step S1082, S1083.
CN201510449084.1A 2015-07-28 2015-07-28 The automobile door plate loudspeaker ventilative insert processing technology of dynamic model Expired - Fee Related CN105033582B (en)

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CN201510449084.1A CN105033582B (en) 2015-07-28 2015-07-28 The automobile door plate loudspeaker ventilative insert processing technology of dynamic model

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CN201510449084.1A CN105033582B (en) 2015-07-28 2015-07-28 The automobile door plate loudspeaker ventilative insert processing technology of dynamic model

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345914A (en) * 2016-08-30 2017-01-25 天津市津兆机电开发有限公司 Structure of insert and manufacturing method
CN108015630A (en) * 2016-10-28 2018-05-11 上海赛科利汽车模具技术应用有限公司 A kind of polishing method of auto parts mould
CN110171081A (en) * 2019-05-16 2019-08-27 宁海县大雅精密机械有限公司 A method of epidermis decoration of the molding with dermatoglyph
CN111098099A (en) * 2020-01-07 2020-05-05 天津银宝山新科技有限公司 Door plate front and rear die processing technology
CN114770059A (en) * 2022-03-31 2022-07-22 上汽通用五菱汽车股份有限公司 Manufacturing process of mold with horn meshes
CN115091122A (en) * 2022-05-31 2022-09-23 东莞涌韵音膜有限公司 Production process of L-shaped plastic support sound film

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CN101642837A (en) * 2009-08-25 2010-02-10 江西稀有稀土金属钨业集团有限公司 Machining method of hard alloy mould with irregular shape surface
CN101972925A (en) * 2010-10-21 2011-02-16 浙江东钨实业有限公司 Method for processing molding die used in hard alloy production
CN103521621A (en) * 2013-10-25 2014-01-22 昆山精创模具有限公司 Female die for stamping of automobile parts and machining method thereof
CN104531969A (en) * 2014-12-19 2015-04-22 芜湖金龙模具锻造有限责任公司 Heat treatment method for reducing automobile insert deformation
CN104551537A (en) * 2013-10-18 2015-04-29 丹阳市米可汽车零部件厂 Automobile door machining process

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KR0146882B1 (en) * 1994-12-16 1998-11-02 김만제 Post-treatment in the electro-discharge machining
CN101642837A (en) * 2009-08-25 2010-02-10 江西稀有稀土金属钨业集团有限公司 Machining method of hard alloy mould with irregular shape surface
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CN104551537A (en) * 2013-10-18 2015-04-29 丹阳市米可汽车零部件厂 Automobile door machining process
CN103521621A (en) * 2013-10-25 2014-01-22 昆山精创模具有限公司 Female die for stamping of automobile parts and machining method thereof
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345914A (en) * 2016-08-30 2017-01-25 天津市津兆机电开发有限公司 Structure of insert and manufacturing method
CN106345914B (en) * 2016-08-30 2018-04-24 天津市津兆机电开发有限公司 Structure of insert and manufacturing method
CN108015630A (en) * 2016-10-28 2018-05-11 上海赛科利汽车模具技术应用有限公司 A kind of polishing method of auto parts mould
CN110171081A (en) * 2019-05-16 2019-08-27 宁海县大雅精密机械有限公司 A method of epidermis decoration of the molding with dermatoglyph
CN111098099A (en) * 2020-01-07 2020-05-05 天津银宝山新科技有限公司 Door plate front and rear die processing technology
CN114770059A (en) * 2022-03-31 2022-07-22 上汽通用五菱汽车股份有限公司 Manufacturing process of mold with horn meshes
CN115091122A (en) * 2022-05-31 2022-09-23 东莞涌韵音膜有限公司 Production process of L-shaped plastic support sound film

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Inventor after: Gu Yongjun

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