CN105032154B - Ammonia desulphurization absorbent product S4+ oxidation system and optimal regulation and control method - Google Patents
Ammonia desulphurization absorbent product S4+ oxidation system and optimal regulation and control method Download PDFInfo
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Abstract
The invention discloses an ammonia desulphurization absorbent product S<4+> oxidation system and an optimal regulation and control method, and belongs to the technical field of air pollution control. Model parameters in an ammonia desulphurization system are determined at first; the model parameters are input, an initial pH value, an oxidation air capacity Q and initial concentrations (shown in the description) of S<4+> and S<6+> are set, and the oxidation ratio r(IV)V/MSO2 of S<4+> in a slurry pond is calculated by use of an oxidation ratio model of S<4+>; the oxidation ratio r(IV)V/MSO2 of S<4+> is substituted into |r(IV)V/MSO2-CS<6+>/Cs|<=0.001 for inspection, if the formula is not valid, the values of CS<4+> and CS<6+> are re-calculated till |r(IV)V/MSO2-CS<6+>/Cs|<=0.001 is valid, the obtained oxidation ratio and the set value in the project are compared, the pH value, the oxidation air capacity Q, CS<4+> and CS<6+> in the model are adjusted to ensure that the oxidation ratio of S<4+> can meet the project demand. The oxidation ratio model can provide theoretical reference for the design and the operation of the ammonia desulphurization absorbent product S<4+> oxidation system, and further, the stability and the economical efficiency of the ammonia desulphurization technology are improved.
Description
Technical field
The invention belongs to technical field of atmospheric pollution control, more particularly, it relates to a kind of ammonia process of desulfurization absorption product+4
Valency sulphur oxidative system and its optimization regulating method.
Background technology
Sulfur dioxide (SO2) it is the Air Pollutants for being only second to particulate matter at present in China's harm, but it is simultaneously
It is a kind of resource.With the appearance of national new standard, Sulfur Dioxide Emission Allowances are 400mg/Nm3, this is made for much old
With a kind of economy is selected for coal-burning boiler producer, the tail gas treatment process of high treating effect is that manufacturer is most urgent
Task.
The desulfurization method of limestone-gypsum technique dominated at present, as desulfurizer invests larger, medium or small hot power station is difficult to hold
Receive, and operating cost is higher, desulfurizing byproduct gypsum is processed using method of abandoning or landfill method, easily causes secondary pollution, while
The great amount of carbon dioxide produced in sweetening process is a kind of greenhouse gases, so as to limit the application of the method.With calcium method desulfurization work
Skill is compared, and the ammonia process of desulfurization is with the higher ammonia (NH of chemical reactivity3) SO in flue gas is absorbed for desulfurizing agent2, system dynamic disappears
Consumption is low, in efficient removal SO2While, moreover it is possible to the recovery of Sulphur ressource, and the discharge without waste water and waste residue are realized, is met China and is sent out
Exhibition recycling economy, the Policy Demand for creating conservation-minded society, therefore which becomes solution SO2Directly discharge causes Air seriously polluted
Effective way, and the ammonia process of desulfurization is progressively widely applied in the big-and-middle-sized coal-fired flue gas desulfurization project of China, before development
Scape is good.But the byproduct of the ammonia process of desulfurization is (NH4)2SO3And NH4HSO3, it is heated in atmosphere, direct value
Less, ammonium sulfate need to be further oxidized to be recycled.Ammonia process of desulfurization spray column is the core of ammonia method desulfurizing system, existing
Generally using directly air is passed through into spray column in technology, so that (NH4)2SO3And NH4HSO3+ 6 stable valencys can be oxidized to
Sulphur (NH4)2SO4, in right+4 valency sulphur (NH4)2SO3And NH4HSO3When carrying out oxidation processes, the key reaction being related to is as follows:
Therefore, it is to realize that the ammonia process of desulfurization is stablized, economy is transported that how efficiently ,+4 valency sulphur are oxidized into+6 valency sulphur by low energy consumption ground
Capable basis, so as to attract the concern of numerous researchers and engineers and technicians.
The oxidation of+4 valency sulphur of ammonia process of desulfurization absorption product is mainly by slurry pH value ,+4 valency sulphur concentrations ,+6 valency sulphur concentrations, oxidation
The impact of all many conditions such as air capacity and temperature.So far, research thio-oxidizing to+4 valency of ammonia process of desulfurization absorption product is main
In terms of concentrating on sulfite oxidation dynamics, mainly have than more typical:(the Chemical Engineering such as Zhou J H
Science, 2000,55 (23):5637-5641) certain density O is passed through to above solution in stirred reactor2, O2Diffusion
There is oxidation reaction into solution and ammonium sulfite, result of study shows that the oxidation rate of ammonium sulfite is in 1 grade to oxygen concentration,
Inferior sulfate radical concentration is in -1 grade to which when being less than critical concentration, is in 0.2 grade to which when inferior sulfate radical concentration is higher than critical concentration.
Zhao B etc. (Chemical Engineering Science, 2005,60 (3):Single bubble reaction unit pair is set up 863-868)
The oxidizing process of ammonium sulfite has carried out experimental study, as a result shows, the oxidation rate of ammonium sulfite is low in inferior sulfate radical concentration
It is in 1 grade to which when critical concentration, is in 0 grade to which when inferior sulfate radical concentration is higher than critical concentration, the oxidation speed of ammonium sulfite
Rate increases with the increase of solution ph, when pH value is 6~9, impact linearly rule of constant concentration of the pH value to oxidation rate.Although learning
Persons achieve some beneficial results in terms of sulfite oxidation research, but due toWithOxidation rate not
Individually can measure, not to occupying the majority in+4 valency sulphur of ammonia process of desulfurization absorption product in conventional researchOxidation enter
Row is distinguished, and the control of pH value differs larger with actual ammonia process of desulfurization engineering in testing, have ignored acid/base tune pH value cause from
The impact of sub- Strength Changes, the oxidizing process mechanism of+4 valency sulphur of ammonia process of desulfurization absorption product are not reasonably annotated.
In Practical Project ,+4 valency sulphur of ammonia process of desulfurization absorption product is often roused in the slurry pool of spray-absorption tower bottom
The air oxidation for entering becomes stable ammonium sulfate, and its slurry pool can approximately regard continuous stream continuous stir reactor bubbling reactor as, spray
In tower bottom slurry pool, typically in 323.15K or so, the oxidation of+4 valency sulphur is dense with total sulfur in slurry pH value, slurries for the temperature of slurries
The factors such as degree, the time of staying of the oxidation air amount with slurries in slurry pool are relevant.Oxygenation efficiency is to weigh+4 valency sulphur oxidation effectivenesses
Leading indicator, the thio-oxidizing process conditions of+4 valency of experience control ammonia process of desulfurization absorption product are depended in current engineering,
Easily cause energy waste or+4 valency sulfur oxidation rates be low, and stablizing for+4 valency sulfur oxidation rates in slurry tank can not be maintained,
And then cause that system operation is unstable, the low problem of ammonium sulfate byproduct recovery rate.
Therefore, work out one kind and can realize+4 valency sulfur highly effective of ammonia process of desulfurization absorption product, stable oxidation, and can be used in true
The system of real engineering practice, and can be used in directly instructing the model of the design and operation that optimize the oxidative system that just there is weight
The theory significance wanted and engineering application value.
The content of the invention
1. invention technical problem to be solved
It is an object of the invention to overcome the ammonia process of desulfurization spray column used in current engineering realize that desulfurization absorbs
+ 4 valency sulphur of product is stable, efficient oxidation, and the control of its oxidation process conditions depends on experience, easily causes energy wave
Take, the deficiency that system operation is unstable and ammonium sulfate byproduct yield is low, there is provided a kind of+4 valency sulphur of ammonia process of desulfurization absorption product
Oxidative system and its optimization regulating method.By using the oxygenation efficiency model of+4 valency sulphur in the present invention, can be used in directly guidance
The optimization design of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product and operation in the present invention, such that it is able to absorb the ammonia process of desulfurization
The oxygenation efficiency of+4 valency sulphur of product meets industrial requirements.
2. technical scheme
To reach above-mentioned purpose, the technical scheme that the present invention is provided is:
First, a kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present invention, including spray column body, the spray
Tower body interior includes from top to bottom successively except fog-zone, spraying zone and slurry pool, wherein, at the top of described spray column body
Neat stress outlet is provided with, the technique except fog-zone is provided with demister, outside the demister and spray column below neat stress is exported
Water tank is connected;Shower is provided with the top of described spraying zone, and flue gas is provided with the corresponding tower body side in spraying zone bottom
Import;Air sparger is provided with the bottom of described slurry pool, the air inlet duct and oxidation fan of the air sparger
It is connected;Produce pump and be connected by producing pipeline and slurries in the corresponding tower body side of slurry pool, and the slurry pool is by circulation pipe
Road is connected with the water inlet of shower, and circulating pump is additionally provided with circulating line, the circulating line with the inlet communication of circulating pump
Also it is connected with ammoniacal liquor inlet tube.
Further, being respectively equipped with flue gas on-line monitoring on the pipeline being connected with gas approach and neat stress outlet is
System.
Further, pH is equipped with the circulating line being connected in described slurry pool and with circulating-pump outlet
Meter.
Second, the optimization regulating method of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present invention, its step is:
Step one, it is defined below model parameter:The D of ammonia method desulfurizing system spray columnR、G、F、Q, with
And in spray column bottom slurry pond slurries pH, CS、V、tr、μLAnd σL;
Wherein, DRFor the diameter of ammonia method desulfurizing system spray column, directly obtained by measurement, unit is m;G is by flue gas
The flue gas flow rate of the pending flue gas that import is entered in spray column, is measured by smoke on-line monitoring system, and unit is m3·s-1;WithRespectively SO in spray column gas approach and neat stress exiting flue gas2Concentration, by smoke on-line monitoring system
Measure, unit is mg m-3;F is the liquid-gas ratio in spray column, is the setting value of system operation, and unit is L m-3;Q is spray
Oxidation air amount in tower slurry pool, its value are theoretical air requirement Q01~4 times, unit is m3·s-1;PH is slurry pool entoplasm
The pH value of liquid;CSFor the total sulfur concentration of slurries in slurry pool, it is+4 valency sulphur concentrationsWith+6 valency sulphur concentrationsSum, its unit
For mol L-1;V is the volume of slurries in slurry pool, by the time of staying t for adjusting slurries in slurry poolrIt is controlled, V=
60trLin, unit is m3, the L in the formulainIt is the slurry flow rate for entering slurry pool by shower stream, unit is m3·s-1, pass through
Lin=F × G/1000m3·s-1It is calculated;The viscosity, mu of slurriesLWith surface tension σLIt is utilized respectively viscosimeter and surface tension
Instrument is measured, and its unit is respectively Pa s and N m-1;
Model parameter in step 2, input step one, and set an initial pH value, oxidation air amount Q and CSIn+4
The initial concentration of valency sulphur and+6 valency sulphurAnd meetCalculated using the oxygenation efficiency model of+4 valency sulphur
The oxygenation efficiency of+4 valency sulphur in slurry pool
Step 3, by the oxygenation efficiency of calculated+4 valency sulphur in step 2Bring following formula into test:
If the oxygenation efficiency of calculated+4 valency sulphurAbove formula is unsatisfactory for, is adjusted in being back to step 2
WithValue, ifThen increaseAnd reduceIfThen reduceAnd increaseRecalculate r(IV)V is until above formula establishment, finally exportsWith the oxygenation efficiency of+4 valency sulphur
Step 4, by+4 valency sulfur oxidation rates exported in step 3Carry out with the target set point in Practical Project
Relatively, if model calculation valueLess than target set point, then adjusting parameter pH, Q as follows is back in step 2
And CSIn one or more, and re-start calculating ,+4 valency sulfur oxidation rates exported in step 3Meet work
Range request:
The pH of slurries in slurry pool is reduced, step-length is 0.1;Increase oxidation air amount Q, step-length is 0.5;Reduce in slurry pool
The total sulfur concentration C of slurriesS, step-length is 0.1, CSReduction by increase by slurries produce pump extraction slurry flow rate LoutCome real
It is existing.
Further, in step 2 in slurry pool the oxygenation efficiency of+4 valency sulphur by being calculated with drag:
In formula (1)For the SO that spray column spraying zone absorbs2Molar flow rate, unit be mol s-1, which passes through formula
(2) calculated:
R in formula (1)(IV)For the oxidation rate of+4 valency sulphur in slurry pool, unit is mol L-1·min-1, which presses formula (3)
Calculated:
In formula (3), k0For frequency factor, its value is 1.44 × 104;R is ideal gas constant, is 8.31J mol-1·K-1;T is temperature in spray column, and unit is K;For the equilibrium concentration of oxygen at gas-liquid interface in slurry pool, unit is mol L-1,
Which passes through formula (4) and is calculated:
In formula (4),For O at gas-liquid interface in slurry pool2Equilibrium partial pressure, unit is Pa;H is O2In slurry pool entoplasm
Solubility coefficient in liquid, unit are mol m-3·Pa-1, H calculated by formula (5):
In formula (5), H0For O2Solubility coefficient in water;hiFor the O that slurry pool Inner electrolysis matter causes2Solubility is reduced
Coefficient, unit are m3·kion-1;IiThe ionic strength of each ion in liquid pool Inner electrolysis matter, unit are kion m-3, hiAnd IiPoint
Not Tong Guo formula (6) and formula (7) calculated:
hi=h++h-+hG(6),
In formula (6), h+、h-、hGIt is respectively the numerical value that the electrolyte positive and negative ion and dissolved oxygen cause;Formula (7)
Middle CiFor the concentration of each ion of slurry pool Inner electrolysis matter, ZiFor the valence mumber of each ion;The pH value controlled in ammonia desulfurizing process
In the range of, H in slurries2SO3And NH3·H2The concentration of O is low, is negligible, and the electrolyte in slurries refers to NH4HSO3、
(NH4)2SO3(NH4)2SO4;
In formula (3), kLFor oxygen mass tranfer coefficient in the liquid phase, unit is m s-1, which is calculated by formula (8):
In formula (8), ρLFor the density of slurries in slurry pool, unit is kg m-3, which passes through formula (9) and is calculated:
In formula (9), δ1And δ2RespectivelyWithBreadth coefficient, wherein:
In formula (10) and (11), Ka1And Ka2Respectively balanced reactionWithReaction equilibrium constant;[H+] for hydrionic active concentration in the interior slurries of slurry pool (501), lead to
Cross pH value to be calculated;
In formula (8)And dvsRespectively in diffusion coefficient of the oxygen in slurry pool liquid phase and slurry pool liquid phase, bubble is flat
Equal diameter, its unit are respectively m2·s-1And m,And dvsCalculated by formula (12), (13) respectively:
In formula (12), α is the associated factors of solvent in slurries in slurry pool, is worth for 2.6;MBFor molten in slurries in slurry pool
The molal weight of agent, unit are g mol-1;VAFor the diffusion volume of oxygen molecule, unit is cm3·mol-1;
In formula (13), uOGFor the superficial gas velocity of slurry pool internal oxidition air, unit is m s-1, based on which is carried out by formula (14)
Calculate:
In formula (3), a is gas-liquid contact interfacial area, and unit is m2·m-3, calculated by formula (15):
Gas holdup ε in formula (15), in slurry pool in liquid phaseGCalculated as the following formula:
In formula (3),ConcentrationCalculated as the following formula:
Simultaneous formula (1)~(17) calculate the oxygenation efficiency of+4 valency sulphur slurry pool Nei
Further, adjusting parameter pH, Q, C in step 4SParameter area require it is as follows:The pH of slurries in slurry pool
For 5.0~6.0, CsFor 1.9~2.3mol/L, actual oxidation air capacity Q and theoretical oxidation air capacity Q0Ratio m scope be 1~
4。
The oxidation of+4 valency sulphur of ammonia process of desulfurization absorption product is carried out in spray column bottom slurry pond, is starched under the conditions of stable operation
Liquid pool approximately can regard as continuous stream entirely mix bubbling reactor, in addition, the oxygenation efficiency of+4 valency sulphur mainly with pH value, total sulfur concentration, oxygen
Change the factors such as the time of staying of air capacity and slurries in slurry pool relevant.Based on These characteristics, the present invention combines+4 valency sulphur oxygen
Change rate equation, set up the thio-oxidizing Mathematical Modeling of+4 valencys in slurry pool.
The oxygenation efficiency formula of interior+4 valency sulphur of slurry pool in the present inventionDerivation it is as follows:
Under limit, the slurry pool in the ammonia process of desulfurization spray column in Fig. 1 can be reduced to model as shown in Figure 2,
There is following equilibrium relation in the slurries for flowing in and out slurry pool:
Lin=Lout+Lre(18),
In formula (1), LinBe by shower enter slurry pool slurry flow rate, LoutIt is to produce pump by slurries to discharge slurries
The slurry flow rate in pond, LreIt is the slurry flow rate extracted out by slurry pool by circulating pump, its unit is m3·s-1;Wherein, Lin=
F×G/1000m3·s-1, in order to maintain the constant of concentration of slurry in slurry pool, fraction slurries is discharged slurry pool and is carried out follow-up
Crystallization treatment, the flow rate for discharging this fraction slurries of slurry pool can be calculated by formula (19):
In slurry pool, speed can be expressed as each ion concentration over time:
In formula (20), NiFor the molar flow rate of slurry pool import and export slurries intermediate ion, unit is mol min-1, which can lead to
Cross formula (21) to be calculated:
Ni=LinCi,in-LreCi,re-LoutCi,out(21),
C in formula (21)i,in、Ci,reAnd Ci,outRespectively by shower enter slurry pool, by circulating pump by slurry pool
Ion concentration in slurries extract out, that pump discharge slurry pool is produced by slurries;+ 4 in convolution (20), (21), slurry pool
Speed is respectively valency sulphur over time with+6 valency sulphion concentration:
In spraying zone, SO2It is rapidly absorbed into liquid phase and forms+4 valency sulphur (H2SO3、With), SO2Uptake isSpraying zone formed+4 valency sulphur are in slurry pool and are partly oxidized into+6 valency sulphur.+ 4 valency sulphur of the ammonia process of desulfurization is aoxidized
During, the speed that+4 valency sulphur concentrations are reduced is equal to the speed that+6 valency sulphur concentrations increase, and slurries in slurry pool under limit
Ion concentration keeps constant, therefore, in formula (22), (23), speed is+4 valency sulphur over time with+6 valency sulphion concentration
0, i.e.,:Then have:
If the oxygenation efficiency of+4 valency sulphur is η,:
In formula (22)~(24), rreactFor the generating rate of+6 valency sulphur in slurry pool, unit is mol min-1, which can root
Calculated according to following formula:
rreact=r(IV)V (26);
Formula (25), (26) are substituted into into formula (24), you can obtain the oxygenation efficiency of+4 valency sulphur:
In the present invention in slurry pool slurries density computing formulaPush away
Lead as follows:
During the ammonia process of desulfurization, SO2Dissolving is into liquid phase and following ionic equilibrium occurs:
+ 4 valency sulphur in slurriesMiddle H2SO3,WithBreadth coefficient δ0、δ1And δ2Can be expressed as respectively:
Convolution (27)~(29),WithConcentration can be expressed as respectively:
Convolution (30)~(34), H2SO3、WithBreadth coefficient δ0、δ1And δ2Can turn to respectively:
As can be seen that H from formula (35)~(37)2SO3,WithBreadth coefficient δ0、δ1And δ2For pH value
Function.And from formula (35), be H in the range of 5.0~6.0 in pH2SO3Breadth coefficient δ0Numerical value very little, can ignore.
SlurriesInConcentration be δ1 Concentration be δ2 It is mainly NH in solution4HSO3、(NH4)2SO3With
(NH4)2SO4, therefore, the density p of slurriesLApproximately can be calculated as the following formula:
Each model parameter in the present invention is as shown in Table 1.
The model parameter explanation of 1 present invention of table
3. beneficial effect
The technical scheme provided using the present invention, compared with prior art, with following remarkable result:
(1)+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the invention, after pending flue gas enters spray column, in spray
Fall in slurry pool after spray liquid counter current contacting under drenching area with spraying by shower, in the air that slurry pool bottom is arranged
Distributor can be such that slurries are fully contacted with oxygen, promote the oxidation of+4 valency sulphur.In the corresponding tower body of slurry pool one in the present invention
Side produces pump and is connected by producing pipeline and slurries, such that it is able to make slurries constantly discharge from slurry pool, is conducive to maintenance slurries
Ion concentration in pond, it is ensured that+4 valencys are thio-oxidizing stable in slurry pool and efficiently carry out;Slurry pool in the present invention is by following
Endless tube road is connected with the water inlet of shower, and circulating pump is additionally provided with circulating line, the circulation with the inlet communication of circulating pump
Pipeline is also connected with ammoniacal liquor inlet tube, such that it is able to use serum recycle, is conducive to economizing on resources, and passes through ammoniacal liquor inlet tube
Fresh ammoniacal liquor is constantly injected, is conducive to adjusting the pH into spray liquid in shower, it is ensured that spray liquid absorbs SO2Ability.
(2) optimization regulating method of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the invention, is de- based on ammonia process
The characteristics of+4 valency sulphur oxidation technology of sulphur absorption product, oxygen of the founding mathematical models to+4 valencys in spray column slurry pool in engineering practice
Change process carries out numerical simulation, can calculate the oxygenation efficiency of+4 valency sulphur under different technology conditions using the model, by model meter
Inspection formula between calculation value and setting value carries out comparison test to result of calculation, and incorporation engineering is actual adjusting in oxidation trough
The technological parameters such as+4 valencys thio-oxidizing Cs, pH and Q, make the oxygenation efficiency of+4 valency sulphur disclosure satisfy that engine request such that it is able to instruct
The design and operation of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product, is conducive to+4 valency sulphur of ammonia process of desulfurization absorption product oxidation system
The optimization of system.
(3) optimization regulating method of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the invention, its model calculation value
5% is less than with the error between engineering survey value, model can accurately simulate the oxygen of+4 valency sulphur of ammonia process of desulfurization absorption product
Change process, so that the design of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product and operation are relatively reliable, improve ammonia process and takes off
The stability and economy of sulphur system operation.
Description of the drawings
Fig. 1 is the structural representation of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present invention;
Fig. 2 is the schematic diagram of spray tower slurry pool model in the present invention;
Fig. 3 is the model computing block diagram in the present invention;
Fig. 4 be+4 valency sulfur oxidation rates measured value with the present invention in model calculation value comparison diagram.
Label declaration in figure:
1st, oxidation fan;2nd, air sparger;3rd, slurries extraction pump;4th, circulating pump;5th, spray column body;501st, slurries
Pond;502nd, spraying zone;503rd, gas approach;504th, shower;505th, demister;506th, neat stress outlet;6th, ammoniacal liquor inlet tube;
7th, sample tap.
Specific embodiment
To further appreciate that present disclosure, in conjunction with drawings and Examples, the present invention is described in detail.
Embodiment 1
As shown in figure 1, a kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment, including spray column body
5, include successively inside the spray column body 5 from top to bottom except fog-zone, spraying zone 502 and slurry pool 501, wherein, in spray column
The top of body 5 is provided with neat stress outlet 506, is provided with demister 505 except fog-zone below the neat stress outlet 506, the demisting
Device 505 is connected with the technique water tank outside spray column.Shower 504 is provided with the top of spraying zone 502, and in spraying zone 502
The corresponding tower body side in bottom is provided with gas approach 503, on the pipeline being connected with gas approach 503 and neat stress outlet 506
It is equipped with smoke on-line monitoring system.Air sparger 2 is provided with the bottom of slurry pool 501, the air of the air sparger 2 enters
Mouth pipeline is connected with oxidation fan 1;It is connected by producing pipeline and slurries extraction pump 3 in 501 corresponding tower body side of slurry pool,
And the slurry pool 501 is connected with the water inlet of shower 504 by circulating line.Circulating pump 4 is additionally provided with circulating line,
One end on the circulating line near loop slurry outlet is provided with sample tap 7, and the circulating line with the inlet communication of circulating pump 4
Also it is connected with ammoniacal liquor inlet tube 6.PH is equipped with circulating line in slurry pool 501 and with 4 outlet of circulating pump
Meter, enters the pH value of the spray liquid of shower such that it is able to slurries in measurement slurry pool in real time and after being passed through ammoniacal liquor regulation.
In the present embodiment, pending flue gas by the gas approach 503 on spray column body 5 turn back into after spray column to
On, the slurries counter current contacting in the case where spraying zone 502 is with being sprayed by shower 504 is substantially increased to SO in flue gas2Removing
Effect.In spraying zone SO2Dissolving generates+4 valency sulphur (NH into liquid phase and with absorbent reaction in spray liquid4)2SO3And NH4HSO3,
It is stripped of SO2Flue gas continue up and carry out the demisting of washing process and demister 505 and process, the neat stress for finally giving passes through
The neat stress outlet 506 of tower top is discharged, and absorbs SO2Slurries then fall into spray tower bottom slurry pool 501 in.By slurry
The air sparger 2 of 501 bottom of liquid pool is continuously passed through oxygen into slurry pool 501, by+4 valency sulphur (NH4)2SO3With
NH4HSO3It is oxidized to+6 stable valency sulphur (NH4)2SO4.In running, on the one hand producing pump 3 by slurries constantly makes slurries
Fraction slurries in pond 501 are discharged by serum outlet, carry out follow-up crystallization treatment, such that it is able to maintain in slurry pool 501 from
Sub- concentration it is constant, make+4 valency sulphur (NH in slurry pool 5014)2SO3And NH4HSO3Oxygenation efficiency be able to maintain that it is constant.On the other hand
The slurries extracted in slurry pool 501 by circulating pump 4 are delivered to shower 504 and are circulated utilization, such that it is able to economize on resources.
Also it is connected with ammoniacal liquor inlet tube 6 with the circulation line of 4 inlet communication of circulating pump, such that it is able to the constantly supplementary ammoniacal liquor in spray liquid
To keep spray liquid to SO2Absorbability, can be by the pH of slurries in the slurry pool 501 that measures adjusting ammoniacal liquor inlet tube
The magnitude of recruitment of ammoniacal liquor in 6, so as to the pH for supplementing spray liquid after ammoniacal liquor meets require.
As shown in figure 3, the optimization regulating method of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment, its tool
Body step is:
Step one, it is defined below model parameter:The D of ammonia method desulfurizing system spray columnR、G、F、Q, with
And in spray column bottom slurry pond 501 slurries pH, CS、V、tr、μLAnd σL。
Wherein, DRFor the diameter of ammonia method desulfurizing system spray column, directly obtained by measurement, unit is m;G is by flue gas
The flue gas flow rate of the pending flue gas that import 503 is entered in spray column, is measured by smoke on-line monitoring system, and unit is m3·
s-1;WithRespectively spray column gas approach 503 and neat stress export SO in 506 flue gases2Concentration, existed by flue gas
Line monitoring system is measured, and unit is mg m-3;F is the liquid-gas ratio in spray column, is the setting value of system operation, and unit is L
m-3;Q is the oxidation air amount in spray column slurry pool 501, and its value is theoretical air requirement Q01~4 times, wherein, theoretical oxidation
Air capacityUnit is m3·s-1;PH is the pH value of slurries in slurry pool 501;CSFor slurry
The total sulfur concentration of slurries in liquid pool 501, is+4 valency sulphur concentrationsWith+6 valency sulphur concentrationsSum, its unit are mol L-1;V
For the volume of slurries in slurry pool 501, by the time of staying t for adjusting slurries in slurry pool 501rIt is controlled, V=
60trLin, unit is m3, the L in the formulainIt is the slurry flow rate for entering slurry pool 501 by 504 stream of shower, unit is m3·s-1, by Lin=F × G/1000m3·s-1Calculated;The viscosity, mu of slurriesLWith surface tension σLIt is utilized respectively viscosimeter and table
Face tensiometer is measured, and its unit is respectively Pa s and N m-1;
In the present embodiment, DRFor 8.6m, trFor 17.62min, G is 116.9m3·s-1,For 1556mg m-3,For 37mg m-3, F is 3.5L m-3, CsFor 2.2mol L-1, it is 0.16m that pH is 5.2, Q3·s-1, μLFor
0.5494Pa s, surface tension σLFor 67.77N m-1, according to V=60trLinSlurry volume V in slurry pool 501 can be calculated
For 432.55m3。
Model parameter in step 2, input step one, and set CSIn+4 valency sulphur and+6 valency sulphur initial concentrationAnd meetIn the present embodimentCalculated using the oxygenation efficiency model of+4 valency sulphur
The oxygenation efficiency of+4 valency sulphur in slurry pool 501The oxygenation efficiency model for being somebody's turn to do+4 valency sulphur is specific as follows:
In formula (1)For the SO that spray column spraying zone 502 absorbs2Molar flow rate, unit be mol s-1, which passes through
Formula (2) is calculated:
R in formula (1)(IV)For the oxidation rate of+4 valency sulphur in slurry pool 501, unit is mol L-1·min-1, which presses formula
(3) calculated:
In formula (3), k0For frequency factor, its value is 1.44 × 104;R is ideal gas constant, is 8.31J mol-1·K-1;T is temperature in spray column, is 323.15K;For the equilibrium concentration of oxygen at gas-liquid interface in slurry pool 501, unit is
mol·L-1, which passes through formula (4) and is calculated:
In formula (4),For O at gas-liquid interface in slurry pool 5012Equilibrium partial pressure, unit is Pa, in the present embodiment
For 2.13 × 104Pa;H is O2Solubility coefficient in slurries in slurry pool 501, unit are mol m-3·Pa-1, H is by formula
(5) calculated:
In formula (5), H0For O2Solubility coefficient in water, its value are 9.45 × 10-6mol·m-3·Pa-1;hiFor slurries
The O that 501 Inner electrolysis matter of pond causes2Solubility reduces coefficient, and unit is m3·kion-1;IiFor each in 501 Inner electrolysis matter of slurry pool
The ionic strength of ion, unit are kion m-3.In the pH value range controlled in ammonia desulfurizing process, H in slurries2SO3With
NH3·H2The concentration of O is low, is negligible, and the electrolyte in slurries refers to NH4HSO3、(NH4)2SO3(NH4)2SO4;hiWith
IiPass through formula (6) respectively and formula (7) is calculated:
hi=h++h-+hG(6),
In formula (6), 501 Inner electrolysis matter NH of slurry pool4HSO3、(NH4)2SO3(NH4)2SO4Middle positive and negative ion and be dissolved
The numerical value h that causes of oxygen+、h-And hGAs shown in table 2, C in formula (7)iFor the concentration of each ion in 501 Inner electrolysis matter of slurry pool,
ZiFor the valence mumber of each ion.
Proportionality constant (the h of each ion in 2 embodiment of table, 1 formula (6)+,h-and hG)
In formula (3), kLFor oxygen mass tranfer coefficient in the liquid phase, unit is m s-1, which is calculated by formula (8):
In formula (8), ρLFor the density of slurries in slurry pool, unit is kg m-3, which passes through formula (9) and is calculated:
In formula (9), δ1And δ2RespectivelyWithBreadth coefficient, wherein,
In formula (10) and (11), Ka1And Ka2Respectively balanced reactionWithReaction equilibrium constant, wherein, lgKa1=853/T-4.74, lgKa2=621.9/T-9.278;[H+] for hydrionic active concentration in the interior slurries of slurry pool (501), be calculated by pH value.
In formula (8)And dvsRespectively in diffusion coefficient of the oxygen in slurry pool liquid phase and slurry pool liquid phase, bubble is flat
Equal diameter, its unit are respectively m2·s-1And m,And dvsCalculated by formula (12), (13) respectively:
In formula (12), α is the associated factors of solvent in slurries in slurry pool, is worth for 2.6;MBFor molten in slurries in slurry pool
The molal weight of agent, unit are g mol-1, M in the present embodimentBFor 18g mol-1;VAFor the diffusion volume of oxygen molecule, unit
For cm3·mol-1, it is 16.6cm in the present embodiment3·mol-1。
In formula (13), uOGFor the superficial gas velocity of slurry pool internal oxidition air, unit is m s-1, based on which is carried out by formula (14)
Calculate:
In formula (3), a is gas-liquid contact interfacial area, and unit is m2·m-3, calculated by formula (15):
Gas holdup ε in formula (15), in slurry pool in liquid phaseGCalculated as the following formula:
In formula (3),ConcentrationCalculated as the following formula:
By each parameter substitution formula (1)~(17), simultaneous formula (1)~(17) calculate the oxidation of+4 valency sulphur in slurry pool 501
RateFor 1.1597.
Step 3, by the oxygenation efficiency of calculated+4 valency sulphur in step 2WithBring into
Following discriminate is tested, and discriminate is false:
Adjust in being back to step 2WithValue, ifThen increaseAnd reduceIfThen reduceAnd increaseRecalculate r(IV)V is until above formula establishment, last defeated
Go out the oxygenation efficiency of+4 valency sulphurFor 96%.
Step 4, by+4 valency sulfur oxidation rates exported in step 3Carry out with the target set point in Practical Project
Relatively, if model calculation valueLess than target set point, then adjusting parameter pH, Q as follows is back in step 2
And CSIn one or more, and re-start calculating ,+4 valency sulfur oxidation rates exported in step 3It is full
Sufficient engine request:The pH of slurries in slurry pool 501 is reduced, step-length is 0.1;Increase oxidation air amount Q, step-length is 0.5;Reduce slurry
The total sulfur concentration C of slurries in liquid pool 501S, step-length is 0.1, CSReduction the slurry stream that produces of pump 3 is produced by slurries by increase
Rate LoutTo realize.Wherein, should be adjusted in following adjusting range during each technological parameter more than adjusting:Slurry pool 501
The pH of interior slurries is 5.0~6.0, CsFor 1.9~2.3mol/L, actual oxidation air capacity Q and theoretical oxidation air capacity Q0Ratio m
Scope be 1~4.In the present embodiment, in engineering, require that the oxygenation efficiency of+4 valency sulphur is not less than 98%, keeps first step other parameters
Constant, it is 5.0 to adjust pH, continues executing with second step and the 3rd step, and the oxygenation efficiency for being calculated+4 valency sulphur is 98.16%.
When oxygenation efficiency model in using the present invention is to instruct the design of oxidative system in Practical Project and run, first root
According to the build-in attribute of spray column desulphurization system in Practical Project, such as spray column diameter DR, into the pending flue gas in spray column
503 flue gas of flue gas flow rate G and spray column gas approach in SO2ConcentrationDeng, and the ammonia process of desulfurization is inhaled in incorporation engineering
The target set point of+4 valency sulfur oxidation rate of product is received, an initial pH value, oxidation air amount Q and C is first givenSIn+4 valency sulphur and+6
The initial concentration of valency sulphurOxygenation efficiency model in the above initial value substitution present invention is calculated into oxygenation efficiencyNumerical value, and by calculated oxygenation efficiencyNumerical value is initial with settingValue is substituted intoIn test, if the discriminate is false, in return to step two, adjust CSInWith's
Value, until above-mentioned discriminate is set up, exports oxidation rate score now/CS, and which is entered with the target set point in engineering
Row compares, if which is unsatisfactory for target set point, by the pH value of slurries, oxidation air amount Q and C in slurry poolSIn one
Or it is multiple, and recalculate, until the oxygenation efficiency of output meets the target set point in engineering.
What deserves to be explained is, inventor (Jia Yong, ACTA Scientiae Circumstantiae, 2014,34 (8):1~7) disclosed in 2010
One document with regard to ammonia desulfurizing process S (IV) oxidation kinetics scale-model investigation, inventor is based on ammonia process in the above documents
The characteristics of flue gas desulfurization technique, the oxidation kinetics process of+4 valency sulphur of accessory substance is carried out in batch (-type) blistering reaction device
Experimental study, with reference to the gas holdup under different condition, Oxygen in Liquid equation for mass transfer coefficient in research, is only theoretically deduced+4
The expression formula of valency sulphur oxidation rate, but should the expression formula of+4 valency sulphur oxidations rate can not be used for instructing the fortune of true engineering practice
OK, i.e., the design of+4 valency sulphur oxidative system of optimization ammonia process of desulfurization absorption product can not be instructed by the expression formula of the oxidation rate
And operation, this also result in the difficult problem of puzzlement inventor's long period.And+4 valency sulphur of ammonia process of desulfurization absorption product in the present invention
Oxygenation efficiency model be that inventor continues through substantial amounts of practical studies, with reference to+4 valency of ammonia process of desulfurization absorption product in Practical Project
What the truth of sulphur oxidative system found out, the oxygenation efficiency model of+4 valency sulphur in the present invention can be directly used for instructing
In true engineering, the design and operation of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product, makes ammonia process of desulfurization spray column slurry pool
In (continuous stream bubbling oxidation reaction device), the oxygenation efficiency of+4 valency sulphur disclosure satisfy that engine request.
Embodiment 2:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
For:
Step one, it is defined below model parameter:The D of ammonia method desulfurizing system spray columnR、G、F、Q, with
And in spray column bottom slurry pond 501 slurries pH, CS、V、tr、μLAnd σL。
Wherein, D in above-mentioned parameterRFor 8.6m, trFor 17.62min, G is 116.9m3·s-1,For 1556mg m-3,For 37mg m-3, F is 3.5, CsFor 2.2mol L-1, it is 0.16m that pH is 5.4, Q3·s-1, μLFor 0.5494Pa s,
Surface tension σLFor 67.77N m-1, according to V=60trLin, slurry pool body slurry volume V is calculated for 432.55m3。
Model parameter in step 2, input step one, and set CSIn+4 valency sulphur and+6 valency sulphur initial concentrationAnd meetIn the present embodimentCalculated using the oxygenation efficiency model of+4 valency sulphur
The oxygenation efficiency of+4 valency sulphur in slurry pool 501The oxygenation efficiency model for being somebody's turn to do+4 valency sulphur is specific as follows:
In formula (1)For the SO that spray column spraying zone 502 absorbs2Molar flow rate, unit be mol s-1, which leads to
Cross formula (2) to be calculated:
R in formula (1)(IV)For the oxidation rate of+4 valency sulphur in slurry pool 501, unit is mol L-1·min-1, which presses formula
(3) calculated:
In formula (3), k0For frequency factor, its value is 1.44 × 104;R is ideal gas constant, is 8.31J mol-1·K-1;T is temperature in spray column, is 323.15K;For the equilibrium concentration of oxygen at gas-liquid interface in slurry pool 501, unit is
mol·L-1, which passes through formula (4) and is calculated:
In formula (4),For O at gas-liquid interface in slurry pool 5012Equilibrium partial pressure, unit is Pa, in the present embodiment
For 2.13 × 104Pa;H is O2Solubility coefficient in slurries in slurry pool 501, unit are mol m-3·Pa-1, H is by formula
(5) calculated:
In formula (5), H0For O2Solubility coefficient in water, its value are 9.45 × 10-6mol·m-3·Pa-1;hiFor slurries
The O that 501 Inner electrolysis matter of pond causes2Solubility reduces coefficient, and unit is m3·kion-1;IiFor each in 501 Inner electrolysis matter of slurry pool
The ionic strength of ion, unit are kion m-3.In the pH value range controlled in ammonia desulfurizing process, H in slurries2SO3With
NH3·H2The concentration of O is low, is negligible, and the electrolyte in slurries refers to NH4HSO3、(NH4)2SO3(NH4)2SO4;hiWith
IiPass through formula (6) respectively and formula (7) is calculated:
hi=h++h-+hG(6),
In formula (6), 501 Inner electrolysis matter NH of slurry pool4HSO3、(NH4)2SO3(NH4)2SO4The O for causing2Solubility is reduced
Coefficient hiWith embodiment 1, C in formula (7)iFor the concentration of each ion in 501 Inner electrolysis matter of slurry pool, ZiFor the valence mumber of each ion.
In formula (3), kLFor oxygen mass tranfer coefficient in the liquid phase, unit is m s-1, which is calculated by formula (8):
In formula (8), ρLFor the density of slurries in slurry pool, unit is kg m-3, which passes through formula (9) and is calculated:
In formula (9), δ1And δ2RespectivelyWithBreadth coefficient, wherein,
In formula (10) and (11), Ka1And Ka2Respectively balanced reactionWith
Reaction equilibrium constant, wherein, lgKa1=853/T-4.74, lgKa2=621.9/T-9.278;[H+] in slurry pool (501)
In slurries, hydrionic active concentration, is calculated by pH value.
D in formula (8)O2And dvsRespectively in diffusion coefficient of the oxygen in slurry pool liquid phase and slurry pool liquid phase, bubble is flat
Equal diameter, its unit are respectively m2·s-1And m,And dvsCalculated by formula (12), (13) respectively:
In formula (12), α is the associated factors of solvent in slurries in slurry pool, is worth for 2.6;MBFor molten in slurries in slurry pool
The molal weight of agent, unit are g mol-1, M in the present embodimentBFor 18g mol-1;VAFor the diffusion volume of oxygen molecule, unit
For cm3·mol-1, it is 16.6cm in the present embodiment3·mol-1。
In formula (13), uOGFor the superficial gas velocity of slurry pool internal oxidition air, unit is m s-1, based on which is carried out by formula (14)
Calculate:
In formula (3), a is gas-liquid contact interfacial area, and unit is m2·m-3, calculated by formula (15):
Gas holdup ε in formula (15), in slurry pool in liquid phaseGCalculated as the following formula:
In formula (3),ConcentrationCalculated as the following formula:
By each parameter substitution formula (1)~(17), simultaneous formula (1)~(17) calculate the oxidation of+4 valency sulphur in slurry pool 501
RateFor 0.9234.
Step 3, by the oxygenation efficiency of calculated+4 valency sulphur in step 2WithBring into
Following discriminate is tested, and discriminate is false:
Adjust in being back to step 2WithValue, ifThen increaseAnd reduceIfThen reduceAnd increaseRecalculate r(IV)V is until above formula establishment, last defeated
Go out the oxygenation efficiency of+4 valency sulphurFor 91.35%.
Step 4, by+4 valency sulfur oxidation rates exported in step 3Carry out with the target set point in Practical Project
Relatively, if+4 valency sulfur oxidation rates calculated in step 3The oxygenation efficiency for comparing engine request is low, then return second
Step adjusting parameter pH, Q and CSIn one or more, re-start calculating, the oxidation of+4 valency sulphur that export in step 3
RateMeet engine request, the method for adjustment of parameter is with embodiment 1 in the present embodiment.
Embodiment 3:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:C in step onesFor 2.0mol L-1, pH is 5.4, and other specification is with enforcement
Example 1;Calculate in step 2For 1.4643 ,+4 valency sulfur oxidation rates of last output after adjusting in step 3For 99.80%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 4:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:C in step onesFor 2.3mol L-1, pH is 5.4, and other specification is with enforcement
Example 1;Calculate in step 2For 0.5521 ,+4 valency sulfur oxidation rates of last output after adjusting in step 3For 87.51%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 5:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:PH in step one is 0.32m for 5.4, Q3·s-1, the same embodiment of other specification
1;Calculate in step 2For 0.9382 ,+4 valency sulfur oxidation rates of last output after adjusting in step 3For 91.74%%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 6:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:PH in step one is 0.48m for 5.4, Q3·s-1, the same embodiment of other specification
1;Calculate in step 2For 0.9501 ,+4 valency sulfur oxidation rates of last output after adjusting in step 3For 91.83%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 7:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:T in step onerFor 14min, pH is 5.4, according to V=G × F × tr/(1000
× 60), slurry pool body slurry volume V is calculated for 343.68m3;Calculate in step 2For 0.6755,
+ 4 valency sulfur oxidation rates of last output after adjusting in step 3For 88.85%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 8:
A kind of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product of the present embodiment is with embodiment 1.
The optimization regulating method of+4 valency sulphur oxidative system of above-mentioned ammonia process of desulfurization absorption product of the present embodiment, its concrete steps
Close with embodiment 1, its difference is:T in step onerFor 20min, pH is 5.4, according to V=G × F × tr/(1000
× 60), slurry pool body slurry volume V is calculated for 343.68m3;Calculate in step 2For 0.9419,
+ 4 valency sulfur oxidation rates of last output after adjusting in step 3For 92.22%.
If+4 valency sulfur oxidation rates calculated in the 3rd stepThe oxygenation efficiency for comparing engine request is low, then return
Two steps as follows adjusting parameter pH, Q and CSIn one or more, re-start calculating, until the 3rd step output+
4 valency sulfur oxidation ratesMeet engine request, method is with embodiment 1.
Embodiment 9:
In order to verify the reasonability of model, the ammonia method desulfurizing system slurries that 2 × 150MW of sampling and testing boiler matchings are built
The pH of slurries in pond,WithPH is measured using Hana HI98128 types pH meter,Using iodometric determination,Adopt
With ion chromatography, in slurries, the oxygenation efficiency of+4 valency sulphur can be by formulaCalculated.Experiment measures slurry
Liquid pool slurries pH about 5.3~5.4, CsAbout 1.95~2.16mol L-1, the oxygenation efficiency about 96.2%~99% of+4 valency sulphur.
Determine model parameter DRFor 8.6m, trFor 17.62min, G is 420833m3·h-1,For 1556mg m-3,For 37mg m-3, it is 0.32m that F is 3.5, Q3·s-1, while above-mentioned parameter to be brought into+4 valency sulfur oxidation rates of the present invention
Model is calculated, and model calculation process is as shown in Figure 3.Model calculation value of the above-mentioned measured value of experiment with the present embodiment is entered
Row contrast, as a result as shown in figure 4, in Fig. 4, A, B line is ± 10% error line.Figure 4, it is seen that the model of+4 valency sulphur
The error of calculated value and measured value of experiment is less than 10%, and model disclosure satisfy that the required precision of engineer applied.
Below schematically the present invention and embodiments thereof are described, the description does not have restricted, institute in accompanying drawing
What is shown is also one of embodiments of the present invention, and actual structure is not limited thereto.So, if the common skill of this area
Art personnel are enlightened by which, in the case of without departing from the invention objective, are designed and the technical scheme without creative
Similar frame mode and embodiment, all should belong to protection scope of the present invention.
Claims (2)
1. the optimization regulating method of+4 valency sulphur oxidative system of a kind of ammonia process of desulfurization absorption product, its step is:
Step one, it is defined below model parameter:The D of ammonia method desulfurizing system spray columnR、G、F、Q, and spray
PH, C of the interior slurries of tower bottom slurry pool (501)S、V、tr、μLAnd σL;
Wherein, DRFor the diameter of ammonia method desulfurizing system spray column, directly obtained by measurement, unit is m;G is by gas approach
(503) into the flue gas flow rate of the pending flue gas in spray column, measured by smoke on-line monitoring system, unit is m3·s-1;WithRespectively spray column gas approach (503) and neat stress export SO in (506) flue gas2Concentration, by flue gas
On-line monitoring system is measured, and unit is mg m-3;F is the liquid-gas ratio in spray column, is the setting value of system operation, and unit is
L·m-3;Q is the oxidation air amount in spray column slurry pool (501), and its value is theoretical air requirement Q01~4 times, unit is
m3·s-1;PH value of the pH for the interior slurries of slurry pool (501);CSFor the total sulfur concentration of the interior slurries of slurry pool (501), it is that+4 valency sulphur are dense
DegreeWith+6 valency sulphur concentrationsSum, its unit are mol L-1;Volumes of the V for the interior slurries of slurry pool (501), by adjustment
The time of staying t of the interior slurries of slurry pool (501)rIt is controlled, V=60trLin, unit is m3, the L in the formulainIt is by spray
Pipe (504) stream enters the slurry flow rate of slurry pool (501), and unit is m3·s-1, by Lin=F × G/1000m3·s-1Calculate
Arrive;The viscosity, mu of slurriesLWith surface tension σLBe utilized respectively viscosimeter and surface tension instrument measured, its unit be respectively Pa s and
N·m-1;
Model parameter in step 2, input step one, and set an initial pH value, oxidation air amount Q and CSIn+4 valency sulphur and
The initial concentration of+6 valency sulphurAnd meetSlurry pool is calculated using the oxygenation efficiency model of+4 valency sulphur
(501) oxygenation efficiency of+4 valency sulphur inThe oxygenation efficiency of+4 valency sulphur is specifically by being carried out with drag in slurry pool (501)
Calculate:
In formula (1)For the SO that spray column spraying zone (502) absorbs2Molar flow rate, unit be mol s-1, which passes through
Formula (2) is calculated:
R in formula (1)(IV)For the oxidation rate of+4 valency sulphur in slurry pool (501), unit is mol L-1·min-1, which presses formula
(3) calculated:
In formula (3), k0For frequency factor, its value is 1.44 × 104;R is ideal gas constant, is 8.31J mol-1·K-1;T
For temperature in spray column, unit is K;For the equilibrium concentration of oxygen at the interior gas-liquid interface of slurry pool (501), unit is mol L-1, which passes through formula (4) and is calculated:
In formula (4),For O at the interior gas-liquid interface of slurry pool (501)2Equilibrium partial pressure, unit is Pa;H is O2In slurry pool
(501) solubility coefficient in interior slurries, unit are mol m-3·Pa-1, H calculated by formula (5):
In formula (5), H0For O2Solubility coefficient in water;hiFor the O that slurry pool (501) Inner electrolysis matter causes2Solubility is reduced
Coefficient, unit are m3·kion-1;IiFor the ionic strength of each ion in slurry pool (501) Inner electrolysis matter, unit is kion m-3, hiAnd IiPass through formula (6) respectively and formula (7) is calculated:
hi=h++h-+hG(6),
In formula (6), h+、h-、hGThe numerical value that respectively electrolyte positive and negative ion and dissolved oxygen cause;C in formula (7)iFor
The concentration of each ion, Z in slurry pool (501) Inner electrolysis matteriFor the valence mumber of each ion;The pH value controlled in ammonia desulfurizing process
In the range of, H in slurries2SO3And NH3·H2The concentration of O is low, is negligible, and the electrolyte in slurries refers to NH4HSO3、
(NH4)2SO3(NH4)2SO4;
In formula (3), kLFor oxygen mass tranfer coefficient in the liquid phase, unit is m s-1, which is calculated by formula (8):
In formula (8), ρLFor the density of the interior slurries of slurry pool (501), unit is kg m-3, which passes through formula (9) calculating:
In formula (9), δ1And δ2RespectivelyWithBreadth coefficient, wherein:
In formula (10) and (11), Ka1And Ka2Respectively balanced reactionWith
Reaction equilibrium constant;[H+] for hydrionic active concentration in the interior slurries of slurry pool (501), be calculated by pH value;
In formula (8)And dvsRespectively gas in diffusion coefficient of the oxygen in slurry pool (501) liquid phase and slurry pool (501) liquid phase
The average diameter of bubble, its unit are respectively m2·s-1And m,And dvsCalculated by formula (12), (13) respectively:
In formula (12), α is the associated factors of solvent in the interior slurries of slurry pool (501), is worth for 2.6;MBFor slurry pool (501) entoplasm
The molal weight of solvent in liquid, unit are g mol-1;VAFor the diffusion volume of oxygen molecule, unit is cm3·mol-1;
In formula (13), uOGFor the superficial gas velocity of slurry pool (501) internal oxidition air, unit is m s-1, based on which is carried out by formula (14)
Calculate:
In formula (3), a is gas-liquid contact interfacial area, and unit is m2·m-3, calculated by formula (15):
Gas holdup ε in formula (15), in the interior liquid phase of slurry pool (501)GCalculated as the following formula:
In formula (3),ConcentrationCalculated as the following formula:
Simultaneous formula (1)~(17) calculate the oxygenation efficiency of+4 valency sulphur slurry pool (501) Nei
Step 3, by the oxygenation efficiency of calculated+4 valency sulphur in step 2Bring following formula into test:
If the oxygenation efficiency of calculated+4 valency sulphurAbove formula is unsatisfactory for, is adjusted in being back to step 2WithValue, ifThen increaseAnd reduceIfThen reduce
And increaseRecalculate r(IV)V is until above formula establishment, finally exports nowWith the oxygenation efficiency of+4 valency sulphur
Step 4, by+4 valency sulfur oxidation rates exported in step 3Compared with the target set point in Practical Project
Compared with if model calculation valueLess than target set point, then be back in step 2 adjusting parameter pH, Q as follows and
CSIn one or more, and re-start calculating ,+4 valency sulfur oxidation rates exported in step 3Meet engineering
Require:
The pH of the interior slurries of slurry pool (501) is reduced, step-length is 0.1;Increase oxidation air amount Q, step-length is 0.5;Reduce slurry pool
(501) the total sulfur concentration C of interior slurriesS, step-length is 0.1, CSReduction by increase produce the slurry stream that pump (3) is produced by slurries
Rate LoutTo realize.
2. the optimization regulating method of+4 valency sulphur oxidative system of ammonia process of desulfurization absorption product according to claim 1, its feature
It is:Adjusting parameter pH, Q, C in step 4SParameter area require it is as follows:The pH of the interior slurries of slurry pool (501) be 5.0~
6.0, CsFor 1.9~2.3mol/L, actual oxidation air capacity Q and theoretical oxidation air capacity Q0Ratio m scope be 1~4.
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