CN105022328A - Asphalt safety production real-time data acquisition and monitoring system - Google Patents
Asphalt safety production real-time data acquisition and monitoring system Download PDFInfo
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- CN105022328A CN105022328A CN201510407424.4A CN201510407424A CN105022328A CN 105022328 A CN105022328 A CN 105022328A CN 201510407424 A CN201510407424 A CN 201510407424A CN 105022328 A CN105022328 A CN 105022328A
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- monitoring system
- master controller
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- gathers
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0428—Safety, monitoring
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G17/00—Apparatus for or methods of weighing material of special form or property
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/048—Monitoring; Safety
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/26—Pc applications
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Computer Networks & Wireless Communication (AREA)
- Road Paving Machines (AREA)
Abstract
The invention discloses an asphalt safety production real-time data acquisition and monitoring system, and includes a plurality of analog wagon balances, A/D converters connected with the analog wagon balances in one-to-one correspondence, a master controller, an alarm module, a liquid crystal display module, a watchdog module, a temperature sensor, a humidity sensor, a wireless switch, a central monitoring computer, a power module and a handheld terminal. Each analog wagon balance is connected with the A/D converter and the master controller in sequence, and the master controller is connected with the temperature sensor, the humidity sensor, the wireless switch and the power module. The asphalt safety production real-time data acquisition and monitoring system collects the weight of various missing materials of asphalt such as aggregate, powder and asphalt through the analog wagon balances to perform remote monitoring, thereby improving unqualified stirring materials in time; and managers can observe production and processing situations of an asphalt mixing station in real time through the central monitoring computer, a smart phone or a tablet PC, and production quality and safety production are guaranteed.
Description
Technical field
The present invention relates to long distance control system, particularly a kind of safe asphalt product practice gathers and monitoring system.
Background technology
In the processing quality of current asphalt mixing plant and production safety management work, transmit message channel is not smooth, perfect not to asphalt mixing plant the monitoring regime, and asphalt mixing plant management work is difficult to control, processing quality information is grasped delayed, be difficult to carry out dynamic management to asphalt mixing plant processing quality and safety in production timely and effectively, processing quality and safety in production are difficult to be guaranteed.
Prior art medium pitch mixing station supervisory system function ratio is more single, complex structure, and transmission range is short, and reliability is not high; Cable video monitoring often causes asphalt mixing plant working-yard circuit intricate, affects site operation personnel and carries out work.
Summary of the invention
The object of the present invention is to provide a kind of structure is simple, transmission range is long, reliability the is high collection of safe asphalt product practice and monitoring system.
The technical solution realizing the object of the invention is:
A kind of safe asphalt product practice gathers and monitoring system, it is characterized in that: comprise several analog weighbridges, A/D converter, master controller, alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, central monitoring computer, power module and handheld terminal with the corresponding connection of each analog weighbridge; Described each analog weighbridge connects A/D converter, master controller successively, and the signal of collection is transferred to master controller by A/D converter by each analog weighbridge; Described master controller is connected with alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, power module respectively, the signal that master controller receives temperature sensor, humidity sensor gathers, the output of main controller controls alarm module, LCD MODULE, power module provides power supply for master controller; Described wireless exchange board is connected with central monitoring computer; Described handheld terminal comprises smart mobile phone and panel computer, and smart mobile phone is connected with central monitoring computer respectively with panel computer.
Preferably, the collection of described safe asphalt product practice and monitoring system also comprise video capture device, and video capture device is connected with wireless exchange board.
Preferably, described master controller adopts STC89C52 singlechip controller, and A/D converter adopts ADC0809 chip converter.
Preferably, described temperature sensor adopts PT100 temperature sensor, and humidity sensor adopts SHT75 humidity sensor.
Preferably, described alarm module adopts audible-visual annunciator.
Preferably, described LCD MODULE adopts LED LCDs.
Preferably, described central monitoring computer adopts 3G mobile network to be connected with smart mobile phone.
Preferably, described central monitoring computer adopts wireless WIFI to be connected with panel computer.
Preferably, the quantity of described analog weighbridge is 3.
The present invention compared with prior art, its remarkable advantage: safe asphalt product practice of the present invention collection and monitoring system carry out remote monitoring by the weight of the various mix of analog scale acquisition pitch and aggregate, powder, pitch, improve underproof stirrings in time and expect; Managerial personnel are by the production and processing situation of central monitoring computer, smart mobile phone or panel computer Real Time Observation asphalt mixing plant, and the quality of production and safety in production are ensured; Simultaneously, native system can gather the temperature and humidity at production and construction scene, managerial personnel observe the temperature and humidity at asphalt mixing plant scene by central monitoring computer, controlled construction environment comprehensively, and safe asphalt product practice of the present invention collection and monitoring system have structure is simple, transmission range is long, reliability is high feature.
Below in conjunction with accompanying drawing, the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is the structural representation of safe asphalt product practice of the present invention collection and monitoring system.
Embodiment
Embodiment 1: as shown in Figure 1, a kind of safe asphalt product practice gathers and monitoring system, if comprise 3 analog weighbridges, A/D converter, master controller, alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, central monitoring computer, power module and handheld terminal with the corresponding connection of each analog weighbridge; Described each analog weighbridge connects A/D converter, master controller successively, and the signal of collection is transferred to master controller by A/D converter by each analog weighbridge; Described master controller is connected with alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, power module respectively, the signal that master controller receives temperature sensor, humidity sensor gathers, the output of main controller controls alarm module, LCD MODULE, power module provides power supply for master controller; Described wireless exchange board is connected with central monitoring computer; Described handheld terminal comprises smart mobile phone and panel computer, and smart mobile phone is connected with central monitoring computer respectively with panel computer.
Described master controller adopts STC89C52 singlechip controller, and A/D converter adopts ADC0809 chip converter.
Described temperature sensor adopts PT100 temperature sensor, and humidity sensor adopts SHT75 humidity sensor.
Described alarm module adopts audible-visual annunciator.
Described LCD MODULE adopts LED LCDs.
Described central monitoring computer adopts 3G mobile network to be connected with smart mobile phone.
Described central monitoring computer adopts wireless WIFI to be connected with panel computer.
Embodiment 2: a kind of safe asphalt product practice gathers and monitoring system, if comprise 3 analog weighbridges, A/D converter, master controller, alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, central monitoring computer, power module and handheld terminal with the corresponding connection of each analog weighbridge; Described each analog weighbridge connects A/D converter, master controller successively, and the signal of collection is transferred to master controller by A/D converter by each analog weighbridge; Described master controller is connected with alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, power module respectively, the signal that master controller receives temperature sensor, humidity sensor gathers, the output of main controller controls alarm module, LCD MODULE, power module provides power supply for master controller; Described wireless exchange board is connected with central monitoring computer; Described handheld terminal comprises smart mobile phone and panel computer, and smart mobile phone is connected with central monitoring computer respectively with panel computer.
The collection of described safe asphalt product practice and monitoring system also comprise video capture device, and video capture device is connected with wireless exchange board.
Described master controller adopts STC89C52 singlechip controller, and A/D converter adopts ADC0809 chip converter.
Described temperature sensor adopts PT100 temperature sensor, and humidity sensor adopts SHT75 humidity sensor.
Described alarm module adopts audible-visual annunciator.
Described LCD MODULE adopts LED LCDs.
Described central monitoring computer adopts 3G mobile network to be connected with smart mobile phone.
Described central monitoring computer adopts wireless WIFI to be connected with panel computer.
The principle of work of safe asphalt product practice collection of the present invention and monitoring system: during work, analog weighbridge gathers the weight of the various mix of pitch and aggregate, powder, pitch respectively, collection signal is transferred to master controller by A/D converter by analog weighbridge, and master controller shows weight ratio by LCD MODULE; When the weight ratio of aggregate, powder, pitch is defective, control signal is transferred to alarm module by master controller, and alarm module sends warning, and prompting staff makes adjustment; Temperature sensor, humidity sensor gather temperature, the humidity of working-yard respectively, and temperature sensor, humidity sensor are by the Signal transmissions of collection to master controller, and master controller is by temperature, the humidity of LCD MODULE displaying scene; Master controller by wireless exchange board by Signal transmissions to central monitoring computer, meanwhile, the vision signal of collection is transferred to central monitoring computer by wireless exchange board by video capture device, allow monitor staff at any time observable produced on-site processing situation; Central monitoring computer adopts 3G mobile network and the mutual communication of smart mobile phone, and central monitoring computer adopts wireless WIFI and the mutual communication of panel computer, and monitor staff can utilize the monitoring site production and processing anywhere or anytime of smart mobile phone or panel computer.
In sum, safe asphalt product practice of the present invention collection and monitoring system carry out remote monitoring by the weight of the various mix of analog scale acquisition pitch and aggregate, powder, pitch, improve underproof stirrings in time and expect; Managerial personnel observe the production and processing situation of asphalt mixing plant by central monitoring computer, and the quality of production and safety in production are ensured; Simultaneously, native system can gather the temperature and humidity at production and construction scene, managerial personnel are by the temperature and humidity at central monitoring computer, smart mobile phone or panel computer Real Time Observation asphalt mixing plant scene, controlled construction environment comprehensively, and safe asphalt product practice of the present invention collection and monitoring system have structure is simple, transmission range is long, reliability is high feature.
Claims (9)
1. safe asphalt product practice gathers and a monitoring system, it is characterized in that: comprise several analog weighbridges, A/D converter, master controller, alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, central monitoring computer, power module and handheld terminal with the corresponding connection of each analog weighbridge; Described each analog weighbridge connects A/D converter, master controller successively, and the signal of collection is transferred to master controller by A/D converter by each analog weighbridge; Described master controller is connected with alarm module, LCD MODULE, watchdog module, temperature sensor, humidity sensor, wireless exchange board, power module respectively, the signal that master controller receives temperature sensor, humidity sensor gathers, the output of main controller controls alarm module, LCD MODULE, power module provides power supply for master controller; Described wireless exchange board is connected with central monitoring computer; Described handheld terminal comprises smart mobile phone and panel computer, and smart mobile phone is connected with central monitoring computer respectively with panel computer.
2. safe asphalt product practice according to claim 1 gathers and monitoring system, it is characterized in that: the collection of described safe asphalt product practice and monitoring system also comprise video capture device, and video capture device is connected with wireless exchange board.
3. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described master controller adopts STC89C52 singlechip controller, and A/D converter adopts ADC0809 chip converter.
4. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described temperature sensor adopts PT100 temperature sensor, and humidity sensor adopts SHT75 humidity sensor.
5. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described alarm module adopts audible-visual annunciator.
6. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described LCD MODULE adopts LED LCDs.
7. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described central monitoring computer adopts 3G mobile network to be connected with smart mobile phone.
8. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: described central monitoring computer adopts wireless WIFI to be connected with panel computer.
9. safe asphalt product practice according to claim 1 and 2 gathers and monitoring system, it is characterized in that: the quantity of described analog weighbridge is 3.
Priority Applications (1)
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CN201510407424.4A CN105022328A (en) | 2015-07-13 | 2015-07-13 | Asphalt safety production real-time data acquisition and monitoring system |
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CN201510407424.4A CN105022328A (en) | 2015-07-13 | 2015-07-13 | Asphalt safety production real-time data acquisition and monitoring system |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0853368A2 (en) * | 1996-12-03 | 1998-07-15 | Kabushiki Kaisha Toshiba | Electric power control system |
CN101498468A (en) * | 2009-02-17 | 2009-08-05 | 中国安全生产科学研究院 | Intelligent monitoring system for boiler and heat exchange station |
CN202720503U (en) * | 2012-06-28 | 2013-02-06 | 杨人凤 | Dynamic quality remote monitoring system for production process of modified asphalt |
CN103324176A (en) * | 2013-06-10 | 2013-09-25 | 中山市拓维电子科技有限公司 | Remote monitoring system for dynamic quality of asphalt mixtures in production process and method thereof |
CN204904070U (en) * | 2015-07-13 | 2015-12-23 | 中山市拓维电子科技有限公司 | Pitch production monitored control system based on thing networking |
-
2015
- 2015-07-13 CN CN201510407424.4A patent/CN105022328A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0853368A2 (en) * | 1996-12-03 | 1998-07-15 | Kabushiki Kaisha Toshiba | Electric power control system |
CN101498468A (en) * | 2009-02-17 | 2009-08-05 | 中国安全生产科学研究院 | Intelligent monitoring system for boiler and heat exchange station |
CN202720503U (en) * | 2012-06-28 | 2013-02-06 | 杨人凤 | Dynamic quality remote monitoring system for production process of modified asphalt |
CN103324176A (en) * | 2013-06-10 | 2013-09-25 | 中山市拓维电子科技有限公司 | Remote monitoring system for dynamic quality of asphalt mixtures in production process and method thereof |
CN204904070U (en) * | 2015-07-13 | 2015-12-23 | 中山市拓维电子科技有限公司 | Pitch production monitored control system based on thing networking |
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Application publication date: 20151104 |