CN105020488A - PE water supply pipe and processing method thereof - Google Patents
PE water supply pipe and processing method thereof Download PDFInfo
- Publication number
- CN105020488A CN105020488A CN201510387480.6A CN201510387480A CN105020488A CN 105020488 A CN105020488 A CN 105020488A CN 201510387480 A CN201510387480 A CN 201510387480A CN 105020488 A CN105020488 A CN 105020488A
- Authority
- CN
- China
- Prior art keywords
- supply pipe
- cutting
- section bar
- water supply
- cooling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/09—Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L53/00—Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/18—Applications used for pipes
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The invention relates to a PE water supply pipe and a processing method thereof. The PE water supply pipe comprises a pipe extrudate outer layer and a pipe extrudate inner layer. The processing method of the PE water supply pipe comprises the steps of mixing of raw materials, processing at the extruder part, processing at the extrusion die head part, shaping and cooling, traction of pipes, cutting and stacking on a rack. The PE water supply pipe manufactured by the processing technology has relatively good low-temperature ductility, rigidity, ring stiffness and creep resistance, and cannot be deformed by gravity in the long-term use process, so that the product service life is prolonged and wide popularization is facilitated.
Description
Technical field
The present invention relates to a kind of PE supply pipe and processing method thereof, belong to plastic tube processing technique field.
Background technique
Along with the rapid growth that Chinese national economy is continual and steady, for cities and towns infrastructure construction provides good macro environment and broad space.Along with China is for the pay attention to day by day of environmental protection, governments at all levels of both the central and local governments have put into effect the policies and regulations of a series of water saving, pollution treatment protection of the environment.Water supply, water saving, draining and waste water control will become the emphasis of urban municipal construction from now on, and this provides market development space for applying of heavy-caliber plastic pipe.Because structured wall popes can conservation, reduce costs, therefore structured wall popes has become the main product of heavy caliber draining blow-off line.The U-PVC double-wall corrugated pipe that China is used for draining and blow-off line has good rigidity, the advantages such as price is low; But also there is the shortcoming of low temperature impact properties difference, be very easy to when north of china in winter is constructed damaged especially.And PE double-wall corrugated pipe has obvious advantage in low-temperature flexibility, but due to PE material behavior, its rigidity comparatively cement pipe is poor, comparatively PVC bellows is poor for the ring stiffness of tubing and creep resisting ability, in Long-Time Service process, easily by gravity deformation, affect product working life.
Summary of the invention
The object of the invention is to: for the defect of prior art, propose a kind of PE supply pipe and processing method thereof, the PE supply pipe made by this processing technology, there is low-temperature flexibility, rigidity, ring stiffness and creep resisting ability all good time not only, and in Long-Time Service process, because of gravity deformation, thus the working life of product can not be extended, contribute to the popularization of wide model.
The technical solution adopted in the present invention is: a kind of PE supply pipe, and the formula of described PE supply pipe is made up of the raw material of following quality proportioning:
Tube extrusion material is outer: block copolymerization polypropylene PP-B 100
Metallocene PE mPE1018CA 1 ~ 12
Color masterbatch 1 ~ 5
Tube extrusion material internal layer: block copolymerization polypropylene PP-B 100
PP filling master batch 15 ~ 65
Color masterbatch 1 ~ 5.
In the present invention: a kind of processing method of PE supply pipe, comprises the following steps:
The first step, raw material mix: proportionally successively add in dry mixed machine with technique by other auxiliary materials such as PE raw material, color masterbatch, stabilizer, defoamer, antioxidants, remove moisture, material enters into the hopper of extruder after fully drying, mixing, and wherein dry temperature is less than 80 degree;
Second step, extruder part: when screw rod rotates in machine barrel, by PE mixture plasticizing pusher to head, thus reach compacting, melting, mixing homogenizing and realize be vented, dehydration object;
3rd step, extrusion die part: through the PE of compacting, melting, mixing homogenizing, have subsequent material to push die head to through screw rod, extrusion die is the critical component of product moulding;
4th step, sizing, cooling: PE Vacuum shaping Coolers is used for sizing, the cooling of section bar, the vacuum system for shaping and cool and water circulation system Vacuum shaping Coolers be equipped with, stainless steel casing, circulation water ring soaks cooling, Vacuum shaping Coolers is equipped with movable device and left and right, just regulates manual operating device;
5th step, tubing draw: tractor is used for extracting cooling hardening section bar from head continuously, automatically, frequency control of motor speed;
6th step, cutting: after position limit switch as requested cut to lengthen, carry out surface trimming, and time delay translation frame, carry out Production line, cutting machine for instruction, completes cutting overall process with fixed length work switching signal, run with section bar in cutting process and keep synchronous, cutting process is completed by electronic and pneumatic drive, and cutting machine is provided with dust exhaust apparatus, and the timely sucking-off of chip cutting produced also reclaimed;
7th step, piling bin: the action of tilting trestle stirring is controlled to realize by gas circuit by cylinder, tilting trestle is provided with a limit stoper, after cast-cutting saw cuts off section bar, section bar continues conveying, and after time delay, cylinder enters work, realize stirring action, reach discharging object, automatically reset through the time delay several seconds after discharging, wait for that next circulates.
After adopting technique scheme, beneficial effect of the present invention is: the PE supply pipe made by this processing technology, there is low-temperature flexibility, rigidity, ring stiffness and creep resisting ability all good time not only, and in Long-Time Service process, can not because of gravity deformation, thus extend the working life of product, contribute to the popularization of wide model.
Embodiment
Below in conjunction with embodiment, the present invention is further illustrated.
Embodiment 1
A kind of PE supply pipe, the formula of described PE supply pipe is made up of the raw material of following quality proportioning:
Tube extrusion material is outer: block copolymerization polypropylene PP-B 100
Metallocene PE mPE1018CA 1 ~ 12
Color masterbatch 1 ~ 5
Tube extrusion material internal layer: block copolymerization polypropylene PP-B 100
PP filling master batch 15 ~ 65
Color masterbatch 1 ~ 5.
A processing method for PE supply pipe, comprises the following steps:
The first step, raw material mix: proportionally successively add in dry mixed machine with technique by other auxiliary materials such as PE raw material, color masterbatch, stabilizer, defoamer, antioxidants, remove moisture, material enters into the hopper of extruder after fully drying, mixing, and wherein dry temperature is less than 80 degree;
Second step, extruder part: when screw rod rotates in machine barrel, by PE mixture plasticizing pusher to head, thus reach compacting, melting, mixing homogenizing and realize be vented, dehydration object;
3rd step, extrusion die part: through the PE of compacting, melting, mixing homogenizing, have subsequent material to push die head to through screw rod, extrusion die is the critical component of product moulding;
4th step, sizing, cooling: PE Vacuum shaping Coolers is used for sizing, the cooling of section bar, the vacuum system for shaping and cool and water circulation system Vacuum shaping Coolers be equipped with, stainless steel casing, circulation water ring soaks cooling, Vacuum shaping Coolers is equipped with movable device and left and right, just regulates manual operating device;
5th step, tubing draw: tractor is used for extracting cooling hardening section bar from head continuously, automatically, frequency control of motor speed;
6th step, cutting: after position limit switch as requested cut to lengthen, carry out surface trimming, and time delay translation frame, carry out Production line, cutting machine for instruction, completes cutting overall process with fixed length work switching signal, run with section bar in cutting process and keep synchronous, cutting process is completed by electronic and pneumatic drive, and cutting machine is provided with dust exhaust apparatus, and the timely sucking-off of chip cutting produced also reclaimed;
7th step, piling bin: the action of tilting trestle stirring is controlled to realize by gas circuit by cylinder, tilting trestle is provided with a limit stoper, after cast-cutting saw cuts off section bar, section bar continues conveying, and after time delay, cylinder enters work, realize stirring action, reach discharging object, automatically reset through the time delay several seconds after discharging, wait for that next circulates
Above the specific embodiment of the present invention is described, but the present invention is not limited to above description.For a person skilled in the art, any equal amendment to the technical program and substitute be all within the scope of the invention.Therefore, equalization conversion done without departing from the spirit and scope of the invention and amendment, all should be encompassed in scope of the present invention.
Claims (2)
1. a PE supply pipe, is characterized in that: the formula of described PE supply pipe is made up of the raw material of following quality proportioning:
Tube extrusion material is outer: block copolymerization polypropylene PP-B 100
Metallocene PE mPE1018CA 1 ~ 12
Color masterbatch 1 ~ 5
Tube extrusion material internal layer: block copolymerization polypropylene PP-B 100
PP filling master batch 15 ~ 65
Color masterbatch 1 ~ 5.
2. a processing method for PE supply pipe, is characterized in that: comprise the following steps:
The first step, raw material mix: proportionally successively add in dry mixed machine with technique by other auxiliary materials such as PE raw material, color masterbatch, stabilizer, defoamer, antioxidants, remove moisture, material enters into the hopper of extruder after fully drying, mixing, and wherein dry temperature is less than 80 degree;
Second step, extruder part: when screw rod rotates in machine barrel, by PE mixture plasticizing pusher to head, thus reach compacting, melting, mixing homogenizing and realize be vented, dehydration object;
3rd step, extrusion die part: through the PE of compacting, melting, mixing homogenizing, have subsequent material to push die head to through screw rod, extrusion die is the critical component of product moulding;
4th step, sizing, cooling: PE Vacuum shaping Coolers is used for sizing, the cooling of section bar, the vacuum system for shaping and cool and water circulation system Vacuum shaping Coolers be equipped with, stainless steel casing, circulation water ring soaks cooling, Vacuum shaping Coolers is equipped with movable device and left and right, just regulates manual operating device;
5th step, tubing draw: tractor is used for extracting cooling hardening section bar from head continuously, automatically, frequency control of motor speed;
6th step, cutting: after position limit switch as requested cut to lengthen, carry out surface trimming, and time delay translation frame, carry out Production line, cutting machine for instruction, completes cutting overall process with fixed length work switching signal, run with section bar in cutting process and keep synchronous, cutting process is completed by electronic and pneumatic drive, and cutting machine is provided with dust exhaust apparatus, and the timely sucking-off of chip cutting produced also reclaimed;
7th step, piling bin: the action of tilting trestle stirring is controlled to realize by gas circuit by cylinder, tilting trestle is provided with a limit stoper, after cast-cutting saw cuts off section bar, section bar continues conveying, and after time delay, cylinder enters work, realize stirring action, reach discharging object, automatically reset through the time delay several seconds after discharging, wait for that next circulates.
Priority Applications (1)
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CN201510387480.6A CN105020488A (en) | 2015-07-06 | 2015-07-06 | PE water supply pipe and processing method thereof |
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CN201510387480.6A CN105020488A (en) | 2015-07-06 | 2015-07-06 | PE water supply pipe and processing method thereof |
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CN105020488A true CN105020488A (en) | 2015-11-04 |
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CN201510387480.6A Pending CN105020488A (en) | 2015-07-06 | 2015-07-06 | PE water supply pipe and processing method thereof |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105328890A (en) * | 2015-11-20 | 2016-02-17 | 安徽微威胶件集团有限公司 | Production process for corrugated pipes |
CN106738748A (en) * | 2016-11-29 | 2017-05-31 | 湖北明志塑胶材料有限公司 | A kind of PE pipes production and waste treatment processes |
CN107345043A (en) * | 2016-05-06 | 2017-11-14 | 江苏桓通环境科技有限公司 | A kind of PE composite helical bellows and its processing method |
CN110421815A (en) * | 2019-07-31 | 2019-11-08 | 江特科技股份有限公司 | A kind of production technology of PE tubing |
Citations (5)
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---|---|---|---|---|
US5799704A (en) * | 1994-05-31 | 1998-09-01 | Andre; Maxime | Pipe for conveying fuel |
EP0754897B1 (en) * | 1995-07-20 | 2000-09-20 | Hutchinson | Fuel conducting pipe |
CN1418907A (en) * | 2002-08-16 | 2003-05-21 | 山东方大工程有限责任公司 | Anti-electrostatic flame-retardant polyvinyl material |
CN102518885A (en) * | 2011-12-12 | 2012-06-27 | 杭州波达塑料科技股份有限公司 | Material saving high rigidity plastic double-wall corrugated pipe and preparation method |
CN104448480A (en) * | 2014-11-25 | 2015-03-25 | 新疆西部节水科技股份有限公司 | High-performance oil field special pipe and preparation method thereof |
-
2015
- 2015-07-06 CN CN201510387480.6A patent/CN105020488A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5799704A (en) * | 1994-05-31 | 1998-09-01 | Andre; Maxime | Pipe for conveying fuel |
EP0754897B1 (en) * | 1995-07-20 | 2000-09-20 | Hutchinson | Fuel conducting pipe |
CN1418907A (en) * | 2002-08-16 | 2003-05-21 | 山东方大工程有限责任公司 | Anti-electrostatic flame-retardant polyvinyl material |
CN102518885A (en) * | 2011-12-12 | 2012-06-27 | 杭州波达塑料科技股份有限公司 | Material saving high rigidity plastic double-wall corrugated pipe and preparation method |
CN104448480A (en) * | 2014-11-25 | 2015-03-25 | 新疆西部节水科技股份有限公司 | High-performance oil field special pipe and preparation method thereof |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105328890A (en) * | 2015-11-20 | 2016-02-17 | 安徽微威胶件集团有限公司 | Production process for corrugated pipes |
CN107345043A (en) * | 2016-05-06 | 2017-11-14 | 江苏桓通环境科技有限公司 | A kind of PE composite helical bellows and its processing method |
CN106738748A (en) * | 2016-11-29 | 2017-05-31 | 湖北明志塑胶材料有限公司 | A kind of PE pipes production and waste treatment processes |
CN110421815A (en) * | 2019-07-31 | 2019-11-08 | 江特科技股份有限公司 | A kind of production technology of PE tubing |
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Application publication date: 20151104 |