CN105019156B - Integral type overseam Electrical Control - Google Patents
Integral type overseam Electrical Control Download PDFInfo
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- CN105019156B CN105019156B CN201410170830.9A CN201410170830A CN105019156B CN 105019156 B CN105019156 B CN 105019156B CN 201410170830 A CN201410170830 A CN 201410170830A CN 105019156 B CN105019156 B CN 105019156B
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- external interface
- control
- fixed plate
- circuit board
- interface circuit
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- 238000006073 displacement reaction Methods 0.000 claims abstract description 7
- 238000004804 winding Methods 0.000 claims abstract description 7
- 239000004744 fabric Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 239000004065 semiconductor Substances 0.000 claims description 2
- 238000009966 trimming Methods 0.000 claims description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims 2
- 229910052742 iron Inorganic materials 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 7
- 238000009958 sewing Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000004308 accommodation Effects 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
Invention provides a kind of integral type overseam Electrical Control, it solves the problems, such as that existing overedger electric cabinet is scattered and space-consuming is big, it includes housing, fixed plate, control board and control panel, described fixed plate is " 7 " character form structure, fixed plate is connected with overedger head and surrounds the upside of overedger head side servomotor and rear side, described control board is set in fixed plate, control board includes power rectifier circuit plate, MCU module and external interface circuit board and motor control and external interface circuit board, power rectifier circuit plate, MCU module and external interface circuit board and motor control and external interface circuit board are electrically connected by winding displacement or circuit, man-machine interface is provided with rear side of MCU module and external interface circuit board, the external interface of infrared sensor and electromagnet；The seamless connection with present overedger can be achieved in the present invention, has the characteristics of easy for installation, good reliability.
Description
Technical field
The present invention relates to industrial sewing machine technology, specifically a kind of integral type overseam Electrical Control.
Background technology
As cost of labor goes up, clothes production enterprise just needs to subtract using the sewing machine of automation to save cost
Few artificial usage amount thus automate computer-controlled sewing machine and gradually substitute common sewing machine, and overedger is in sewing machine
Second largest type machine, its major function is usually to prevent the margin to seam of clothes from fluff, and overedger sanction with sewing is to carry out simultaneously,
Such as mesh, it can be used in bound edge and applied to suture T-shirt, gym suit, the fabric such as underwear, knitting, is also applied for stitching
Elastic fabric.At present, overedger is widely used in the processing of the products such as clothes.
The structure of overedger control system in the market is usually individually packaged using system and motor, with overedger
The mounting means of head separation, while panel is also independently installed, this structure needs user voluntarily to install electric cabinet, installation fiber crops
It is tired；Exposed wire harness, connector are more, have certain potential safety hazard to the performance, stability, reliability of system, and outward appearance is not
It is attractive in appearance；Product cost is high, is unfavorable for market sale；Transport trouble, system need to separate packaging and transport with overedger.
The content of the invention
It is an object of the invention to provide a kind of integral type overseam Electrical Control, and control system and panel are integrated into a control
In case processed, the prior installation of back panel wiring, the corresponding position for the overedger head that control cabinet need to be only fixedly mounted during use
Put, and to coordinate the structure of overedger head end protrusion, a cavity can be housed by being reserved on control cabinet, and cavity can
The part of accommodating head end motor protrusion, without changing any part of former machine, realizes and is seamlessly connected, have it is easy for installation,
The characteristics of good reliability.
Following technical scheme is used to achieve the above object：
A kind of integral type overseam Electrical Control, including control cabinet, control cabinet are connected to overedger head and set servomotor
Side, it is characterised in that：Described control cabinet includes housing, fixed plate, control board and control panel, described fixed plate
For " 7 " character form structure, fixed plate is connected with overedger head and by the upside of overedger head side servomotor and rear side bag
Enclose, described control board is set in fixed plate, and control board includes power rectifier circuit plate, MCU module and external connect
Interface circuit board and motor control and external interface circuit board, power rectifier circuit plate, MCU module and external interface circuit board and electricity
Machine is controlled and external interface circuit board is electrically connected by winding displacement or circuit, and the rear side of MCU module and external interface circuit board is set
There is the external interface of man-machine interface, infrared sensor and electromagnet；Housing and fixed plate are connected and by fixed plate and control circuits
Plate wraps up, and the outside of housing and rear side are respectively arranged with the breach for corresponding to servomotor and external interface, in the front side of housing also
Provided with control panel opening, opening is provided with control panel, and control panel passes through winding displacement and MCU module and external interface circuit
The man-machine interface external interface connection of plate.
Described " 7 " font fixed plate includes lateral part and longitudinal component, and described power rectifier circuit plate is arranged on
The lateral part of fixed plate, motor control and external interface circuit board are arranged on the longitudinal component of fixed plate, in the outside of longitudinal direction
Fix bar is also set up, described MCU module and external interface circuit board are arranged in fix bar and perpendicular to fixed plate.
In the top side of lateral part and the inner side of longitudinal component, the heat sink integral and vertical with fixed plate is set, it is described
The rectifier bridge and motor control of power rectifier circuit plate and the metal-oxide-semiconductor of external interface circuit board are radiated by heat sink.
The element such as control board, control panel is first to complete wire harness to connect when the present invention uses, and control board is fixed
In fixed plate, control panel is arranged on the anterior opening of housing, only need to be convex by the motor of overedger head side during installation
Go out part along for accommodation into the cavity of control tank shell, then fix control cabinet, whole body control cabinet modularization is set, peace
Connected during dress without loaded down with trivial details clue, it is easy for installation, good reliability, working effect is greatly improved, save the motor of original aluminum
Case, save cost.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is rear structure schematic diagram of the present invention；
Fig. 3 is decomposition texture schematic diagram of the present invention；
Fig. 4 is the structural representation of fixed plate of the present invention；
Fig. 5 is board circuit block diagram of the present invention.
Embodiment
As Figure 1-5, a kind of integral type overseam Electrical Control, including control cabinet 1, control cabinet 1 are connected to overedger head 2
The side of servomotor 3 is set, described control cabinet 1 includes housing 11, fixed plate 12, control board and control panel 13,
Described fixed plate 12 is " 7 " character form structure, and fixed plate 12 is connected with overedger head 2 and overedger head side servo is electric
The upside of machine 3 and rear side are surrounded, and described control board is set in fixed plate 12, and control board includes power rectifier circuit
Plate, MCU module and external interface circuit board and motor control and external interface circuit board, power rectifier circuit plate, MCU module and
Electrically connected between external interface circuit board and motor control and external interface circuit board by winding displacement or circuit, MCU module and outer
The external interface of man-machine interface, infrared sensor and electromagnet is provided with rear side of interface circuit plate；Housing 11 and fixed plate
12 are connected and wrap up fixed plate 12 and control board, the outside of housing 11 and rear side be respectively arranged with corresponding servomotor and
The breach 111 of external interface, control panel opening is additionally provided with the front side of housing 11, opening is provided with control panel 13, control
Panel 13 processed is connected by winding displacement with the man-machine interface external interface of MCU module and external interface circuit board.
Described " 7 " font fixed plate 12 includes lateral part 121 and longitudinal component 122, described power rectifier circuit
Plate is arranged on the lateral part of fixed plate, and motor control and external interface circuit board are arranged on the longitudinal component of fixed plate, vertical
To outside also set up fix bar 123, described MCU module and external interface circuit board are arranged in fix bar 123 and vertical
In fixed plate.
In the top side of lateral part 121 and the inner side of longitudinal component 122, the heat sink integral and vertical with fixed plate is set
124, the rectifier bridge and the FET of motor control and external interface circuit board of described power rectifier circuit plate pass through radiating
Plate 124 radiates.
In described circuit design：
（1）Power rectifier circuit plate：Circuit connects 220V alternating currents, filtered and then pass through rectifier bridge and 2 330Uf/
450V electrochemical capacitor rectification, then by UC3842（The pulsewidth modulated intergrated circuit of Switching Power Supply current control mode）Regulation becomes
Depressor, 5V, 16V, 30V steady operation power supply are provided for circuit, and rectifier bridge is dissipated by integral heat sink 124 in fixed plate
Heat, the globality of the power rectifier circuit plate installation of guarantee, and the radiating effect strengthened.
（2）MCU module and external interface circuit board：In order to meet that more sewings require, product quality is improved, improves seam
Efficiency processed, we use a kind of DSP microprocessors 64MC206, and it is the device that bulk information is handled with data signal, its work
It is to receive analog signal as principle, is converted to 0 or 1 data signal, then data signal is modified, delete, strengthened, and
Numerical data is interpreted back analogue data or actual environment form in other systems chip, it is not only programmable, and
The speed of service, with ten million bar complicated order program, considerably beyond general purpose microprocessor, meets society up to per number of seconds when in fact
Develop the more flexible requirement of more accurate more high speed to sewing machine, be the important chip in sewing machine control system.
（3）Motor control and external interface circuit board：In order that the control ability enhancing of motor, can be more preferable, more stable
Work, and constructional appearance is more compact, novel, and we realize the arrow of motor using a kind of IGBT drivers IR2136 structure
Amount control system, the electric system have good characteristic and practicality.IR2136 is power MOSFET and IGBT special drive
Dynamic circuit, exclusive HV technologies cause it to can be used as driving and be operated in the power MOS pipe that busbar voltage is up in 600V circuit,
Its device uses bootstrap technique so that power driving circuit only needs to input a dc source, achieve to MOSFET and
IGBT optimal driving.It also has perfect defencive function, and their application can improve the integrated level and reliability of system, and
The size of wiring board can be substantially reduced, is provided for the radiating of constant power IGBT pipes on the inside of fixed plate longitudinal component in addition
Plate, fixed plate and the organic cooperation of board structure of circuit, using monoblock fixed plate rate of doing work IGBT pipe fin, are greatly improved scattered
Thermal effect, and make it that control circuit harden structure is compacter.
The present invention is also also provided with the infrared detection module, fingerprint identification module for detecting cloth state in described overedger at charging,
Including infrared transmitter and infrared remote receiver.Described infrared detection module, fingerprint identification module is connected with control circuit, infrared transmitter and
Infrared remote receiver is oppositely arranged and can hold cloth between the two by when cloth leads between infrared transmitter and infrared remote receiver
It is out-of-date, the transmitting and reception of infrared signal are blocked, now, control circuit can control corresponding overseam according to charging situation
Machine part is started working, and is realized increasingly automated.
Described overedger also has electromagnet, can control automatic thread trimming device, and can be controlled for collecting what is be cut off
The absorption dust collect plant of air of useless idle loop or scratch tape, can be by prior when cloth has completed corresponding sewing
The parameter set keeps correctly cut-out size, and unnecessary waste material is absorbed into corresponding place by dust collect plant.
We further provided with the control panel for being available for people directly to overedger operation, and software is set by us
Meter, makes its Chinese display concise, and simple to operate understandable, reduces the requirement to operating personnel, makes enterprise more preferable
Faster recruiter, while also add job opportunity to low educational background or working experience deficiency person.
Claims (3)
1. a kind of integral type overseam Electrical Control, including control cabinet, control cabinet is connected to one that overedger head sets servomotor
Side, it is characterised in that：Described control cabinet includes housing, fixed plate, control board and control panel, and described fixed plate is
" 7 " character form structure, fixed plate are connected with overedger head and surround the upside of overedger head side servomotor and rear side,
Described control board is set in fixed plate, and control board includes power rectifier circuit plate, MCU module and external interface electricity
Road plate and motor control and external interface circuit board, power rectifier circuit plate, MCU module and external interface circuit board and motor control
System and external interface circuit board are electrically connected by winding displacement or circuit, and the rear side of MCU module and external interface circuit board sets someone
The external interface at machine interface, infrared sensor and electromagnet；Housing and fixed plate are connected and by fixed plate and control board bags
Wrap up in, the outside of housing and rear side are respectively arranged with the breach for corresponding to servomotor and external interface, are additionally provided with front side of housing
Control panel opening, opening are provided with control panel, and control panel passes through winding displacement and MCU module and external interface circuit board
Man-machine interface external interface connects；Described " 7 " font fixed plate includes lateral part and longitudinal component, described power rectifier
Circuit board is arranged on the lateral part of fixed plate, and motor control and external interface circuit board are arranged on the longitudinal component of fixed plate,
Also set up fix bar in the outside of longitudinal direction, described MCU module and external interface circuit board be arranged in fix bar and perpendicular to
Fixed plate；In the top side of lateral part and the inner side of longitudinal component, the heat sink integral and vertical with fixed plate is set, it is described
The rectifier bridge and motor control of power rectifier circuit plate and the metal-oxide-semiconductor of external interface circuit board are close to heat sink.
A kind of 2. integral type overseam Electrical Control as claimed in claim 1, it is characterised in that：Described overedger at charging also
There is provided the infrared detection module, fingerprint identification module for detecting cloth state, including infrared transmitter and infrared remote receiver, and described is infrared
Detection module and the infrared sensor external interface of control circuit are connected, and infrared transmitter and infrared remote receiver are oppositely arranged and two
Cloth can be held between person to pass through.
A kind of 3. integral type overseam Electrical Control as claimed in claim 1, it is characterised in that：Described overedger also has electromagnetism
Iron, magnet control automatic thread trimming device and the absorption dust dress of air for collecting the useless idle loop or scratch tape that are cut off
Put, the external interface connection of electromagnet and electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410170830.9A CN105019156B (en) | 2014-04-27 | 2014-04-27 | Integral type overseam Electrical Control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410170830.9A CN105019156B (en) | 2014-04-27 | 2014-04-27 | Integral type overseam Electrical Control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105019156A CN105019156A (en) | 2015-11-04 |
| CN105019156B true CN105019156B (en) | 2017-11-17 |
Family
ID=54409434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410170830.9A Active CN105019156B (en) | 2014-04-27 | 2014-04-27 | Integral type overseam Electrical Control |
Country Status (1)
| Country | Link |
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| CN (1) | CN105019156B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105780327A (en) * | 2016-05-14 | 2016-07-20 | 浙江琦星电子有限公司 | Integrated sewing machine electric control device |
| CN106120166A (en) * | 2016-08-19 | 2016-11-16 | 天津市中马骏腾精密机械制造有限公司 | A kind of overedger being integrated with electric appliance box control circuit plate |
| CN106602968B (en) * | 2017-01-05 | 2023-07-25 | 四川埃姆克伺服科技有限公司 | Servo motor driving unit structure |
| CN110453393A (en) * | 2019-08-16 | 2019-11-15 | 台州弘胜电子有限公司 | A kind of sewing machine is integrally automatically controlled |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5050513A (en) * | 1991-02-07 | 1991-09-24 | Frankel Samuel R | Stich controller for an electric sewing machine |
| CN201416091Y (en) * | 2009-03-10 | 2010-03-03 | 卢汝明 | Sewing machine full-automatic computer thread cutting device |
| CN202214599U (en) * | 2011-01-11 | 2012-05-09 | 卢汝明 | Sewing machine line cutting device |
| CN203128828U (en) * | 2013-04-01 | 2013-08-14 | 台州弘胜电子有限公司 | Structure of sewing machine control box |
| CN203475128U (en) * | 2013-08-19 | 2014-03-12 | 杭州关西电机有限公司 | Servo control system of industrial sewing machine |
| CN203834150U (en) * | 2014-04-27 | 2014-09-17 | 台州弘胜电子有限公司 | Integrated electric control cabinet for overlock machine |
-
2014
- 2014-04-27 CN CN201410170830.9A patent/CN105019156B/en active Active
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| CN105019156A (en) | 2015-11-04 |
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| C06 | Publication | ||
| PB01 | Publication | ||
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Integrated overlock sewing electromechanical control Effective date of registration: 20231107 Granted publication date: 20171117 Pledgee: Zhejiang Tailong commercial bank Taizhou branch of Limited by Share Ltd. Pledgor: TAIZHOU HONGSHENG ELECTRONIC CO.,LTD. Registration number: Y2023980064382 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |