CN105016645A - Concrete mud resisting agent based on counter-insert layer design and preparing method thereof - Google Patents

Concrete mud resisting agent based on counter-insert layer design and preparing method thereof Download PDF

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Publication number
CN105016645A
CN105016645A CN201510484284.0A CN201510484284A CN105016645A CN 105016645 A CN105016645 A CN 105016645A CN 201510484284 A CN201510484284 A CN 201510484284A CN 105016645 A CN105016645 A CN 105016645A
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agent
concrete
design
crack resistance
preparation
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谭洪波
林超亮
马保国
李信
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Wuhan University of Technology WUT
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Wuhan University of Technology WUT
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Abstract

本发明涉及到一种基于反插层设计的混凝土抗泥剂及制备方法,包括有以下步骤:将所述的小分子单体、2-丁烯酸、甲基丙烯磺酸钠、甲基丙烯酸羟乙酯搅拌溶解,保持70~75℃温度,得到均匀溶液,再加入氧化剂,搅拌得到均匀溶液;一次性加入还原剂及链转移剂混合物,并继续搅拌2~4h,调节pH至8~9,加入适当去离子水,得到基于反插层设计的混凝土抗泥剂。本发明的效果在于:本发明制备的混凝土抗泥剂带有正电荷官能团单体,对于蒙脱石类粘土具有很好的被优先吸附能力,能很好阻止聚羧酸减水剂吸附于蒙脱石层间;混凝土抗泥剂适应性强;提高混凝土初始坍落度,具有较好的和易性。The present invention relates to a kind of anti-clay agent for concrete based on reverse intercalation design and its preparation method, comprising the following steps: mixing the small molecule monomer, 2-butenoic acid, sodium methacrylic acid, methacrylic acid Stir and dissolve the hydroxyethyl ester, keep the temperature at 70-75°C to obtain a uniform solution, then add an oxidant, and stir to obtain a uniform solution; add the reducing agent and chain transfer agent mixture at one time, and continue stirring for 2-4 hours to adjust the pH to 8-9 , adding appropriate deionized water to obtain a concrete anti-mud agent based on reverse intercalation design. The effect of the present invention is that the concrete anti-mud agent prepared by the present invention has positively charged functional group monomers, has a good ability to be preferentially adsorbed to montmorillonite clay, and can well prevent polycarboxylate water reducers from being adsorbed on montmorillonite clays. Remove stone between layers; Concrete anti-mud agent has strong adaptability; Improve the initial slump of concrete and have good workability.

Description

A kind of agent on crack resistance of concrete mud agent based on the design of anti-plug layer and preparation method thereof
Technical field
The invention belongs to additive for building material field, be specifically related to a kind of agent on crack resistance of concrete mud agent based on the design of anti-plug layer and preparation method.
Background technology
In recent years, along with the development of Chinese society economy, the demand of build concrete is increasing, and sandstone consumption sharply increases, and the sand and stone resources of high-quality is exhausted.The most silt content of sandstone of current use is higher, and grating is unreasonable.Mud in sandstone is a kind of clay mineral, main component is montmorillonite, it is layer silicate mineral, the sandstone that silt content is higher can have significant impact on the concrete performance mixing polycarboxylate water-reducer, particularly when sandstone silt content is more than 5%, can make that workability of concrete is bad or slump-loss is excessive, workability is bad.
Montmorillonite due to interlamellar spacing size scalability change greatly, extremely strong to the adsorptive power of water and polycarboxylate water-reducer, therefore when containing mud in sandstone, polycarboxylate water-reducer and water can be preferentially adsorbed on the interlayer of montmorillonite, cause being adsorbed on polycarboxylate water-reducer, the water yield in the polycarboxylate water-reducer of cement particle surface and liquid phase greatly to reduce, this makes the dispersiveness of cement granules greatly reduce, and the concrete slump is sharply lost.The way of current this problem of solution strengthens polycarboxylate water-reducer consumption to contain mud to the impact of polycarboxylate water-reducer to reduce sandstone, does like this and both polycarboxylate water-reducer consumption can not made to float comparatively greatly for essential problem, and can strengthen construction cost.Therefore study a kind of can preferentially by adsorption by clay and the agent on crack resistance of concrete mud agent being packed into the adsorption space between clay seam is that tool has very great significance based on anti-plug layer, it polycarboxylate water-reducer in prevention system further and free water can enter clay layer inside, effectively can lower concrete slump loss.
Summary of the invention
Technical problem to be solved by this invention proposes a kind of agent on crack resistance of concrete mud agent based on the design of anti-plug layer and preparation method, it can be preferentially adsorbed between clay seam effectively, stop polycarboxylate water-reducer and water to be adsorbed between clay seam, greatly improve concrete mobility and reduce slump-loss.
The problem that the present invention is the above-mentioned proposition of solution by the following technical solutions: based on anti-plug layer design the agent of agent on crack resistance of concrete mud, its general structure is:
Wherein, a=20 ~ 30, b=5 ~ 10, c=10 ~ 15, d=10 ~ 20, its molecular weight is 8000 ~ 13500.
The preparation method of the described agent on crack resistance of concrete mud agent based on the design of anti-plug layer, includes following steps:
A) starting material are chosen: by the chain-transfer agent of 40 ~ 60wt% small molecule monomer, 20 ~ 35wt%2-butenoic acid, 10 ~ 25% methylpropene sodium sulfonates, 8 ~ 24wt% hydroxyethyl methylacrylate, the oxygenant of 0.5 ~ 1.5wt%, the reductive agent of 1.0 ~ 1.5wt% and 0.5 ~ 1.0wt%, each component total amount is 100% above, chooses starting material;
B) by described small molecule monomer, 2-butylene acid, methylpropene sodium sulfonate, hydroxyethyl methylacrylate stirring and dissolving, keep 70 ~ 75 DEG C of temperature, obtain homogeneous solution, then add oxygenant, stir and obtain homogeneous solution;
C) by poly-for step 2) in institute obtain in homogeneous solution, disposable reductive agent and the chain-transfer agent mixture of adding, and continue stirring 2 ~ 4h, regulates pH to 8 ~ 9, adds suitable deionized water, obtain the agent on crack resistance of concrete mud agent based on the design of anti-plug layer.
By such scheme, described small molecule monomer is the vinyl-based small molecule monomer with cationic charge, and its molecular structure is as follows:
By such scheme, the preparation method of the described vinyl-based small molecule monomer with cationic charge is as follows:
A) maleic anhydride and acetone catalyzer are uniformly mixed in encloses container, are warming up to 5 ~ 7 DEG C, and are incubated 0.5h;
B) keep temperature-resistant, evenly add dimethylethanolamine at 10min, and be incubated 8h;
C) after completion of the reaction by solution for vacuum suction filtration, clean filter cake with acetone, vacuum-drying obtains pressed powder;
D) above-mentioned pressed powder is dissolved in distilled water, regulates pH to 8 ~ 9, add sodium chloroacetate, regulate temperature to 30 ~ 35 DEG C, and be incubated 9h, obtain the vinyl-based small molecule monomer with cationic charge;
Wherein, step a), b), d) in used maleic anhydride: dimethylethanolamine: the mass ratio of sodium chloroacetate is 1:1:1, the consumption of acetone is 4 ~ 5 times of maleic anhydride quality.
By such scheme, described oxygenant is ammonium persulphate, any one or two kinds in hydrogen peroxide, Potassium Persulphate mix, and its mol ratio is 1:1.
By such scheme, described reductive agent is the Sulfothiorine of equimolar ratio, any two or three in S-WAT, L-AA mixes.
By such scheme, described chain-transfer agent is mercaptoethanol, one or both in thiohydracrylic acid mix, and during two kinds of mixing, mol ratio is 2:1.
Reaction equation involved in the present invention:
A) with the vinyl-based small molecule monomer building-up reactions equation of cationic charge:
B) agent on crack resistance of concrete mud agent building-up reactions equation:
Effect of the present invention is:
1. the agent on crack resistance of concrete mud agent prepared of the present invention is with positive functional groups's monomer, has and is well preferentially adsorbed ability, polycarboxylate water-reducer can be stoped very well to be adsorbed between montmorillonite layer for smectite-group clay;
2. the agent on crack resistance of concrete mud agent strong adaptability prepared of the present invention, has good adaptability for the larger concrete of sandstone silt content scope fluctuation;
3. the agent on crack resistance of concrete mud agent prepared of the present invention is compared with the anti-mud agent of commercially available general concrete, and raising concrete initial slump that can be larger, has good workability.
Embodiment
For illustrating further content of the present invention, exemplifying following examples especially and the present invention is described in further detail.Embodiment provides by way of illustration, but is never only confined to content of the present invention.Protection scope of the present invention is as the criterion with claim specification sheets.
Based on an agent on crack resistance of concrete mud agent for anti-plug layer design, it is characterized in that, its molecular weight is 8000 ~ 13500, and its general structure is:
Wherein, a=20 ~ 30, b=5 ~ 10, c=10 ~ 15, d=10 ~ 20.
Embodiment proportioning is as shown in table 1, and specific implementation process is as follows:
1) by small molecule monomer, 2-butylene acid, methylpropene sodium sulfonate, hydroxyethyl methylacrylate stirring and dissolving, keep 70 ~ 75 DEG C of temperature, obtain homogeneous solution, then add oxygenant, stir and obtain homogeneous solution;
2) by poly-for step 1) in institute obtain in homogeneous solution, disposable reductive agent and the chain-transfer agent mixture of adding, and continue stirring 2 ~ 4h, regulates pH to 8 ~ 9, adds suitable deionized water, obtain a kind of agent on crack resistance of concrete mud agent based on the design of anti-plug layer.
Wherein, small molecule monomer is the vinyl-based small molecule monomer with cationic charge, and its molecular structure is as follows:
Its preparation method is as follows:
A) maleic anhydride and acetone catalyzer are uniformly mixed in encloses container, are warming up to 5 ~ 7 DEG C, and are incubated 0.5h;
B) keep temperature-resistant, evenly add dimethylethanolamine at 10min, and be incubated 8h;
C) after completion of the reaction by solution for vacuum suction filtration, clean filter cake with acetone, vacuum-drying obtains pressed powder in one day;
D) above-mentioned pressed powder is dissolved in distilled water, regulates pH to 8 ~ 9, add sodium chloroacetate, regulate temperature to 30 ~ 35 DEG C, and be incubated 9h, obtain the vinyl-based small molecule monomer with cationic charge;
Wherein, maleic anhydride used in step a, b, d: dimethylethanolamine: the mass ratio of sodium chloroacetate is 1:1:1, the consumption of acetone is 4 ~ 5 times of maleic anhydride quality.
The agent on crack resistance of concrete mud agent material proportioning that one kind, table 1 designs based on anti-plug layer
Wherein oxygenant is ammonium persulphate, two kinds, hydrogen peroxide mixes, and mol ratio is 1:1;
A1-A4 reductive agent is S-WAT, S-WAT two kinds mixes, and mol ratio is 1:1;
A5-A8 reductive agent is S-WAT, sodium bisulfite, L-AA three kinds mix, and mol ratio is 1:1:1;
Chain-transfer agent is the mixture of mercaptoethanol, thiohydracrylic acid, and mol ratio is 2:1.
To the evaluation of the product of above 8 embodiments
Concrete slump and divergence test are carried out according to GB/T 50080-2002 " Standard for test methods of properties of ordinary concrete mixture standard (attached provision explanation) " regulation, and concrete mix is as shown in table 2, and the effect of anti-mud agent is as shown in table 3.
Table 2 concrete mix
Note: in experiment, cement used is the new P.O 42.5 of China, and sandstone silt content is 9%.
Table 3 agent on crack resistance of concrete mud agent effect
Note: A01 anti-mud agent used is commercially available general anti-mud agent.
As can be seen from above analysis, when not adding anti-mud agent, concrete slump only has about 120mm, and workability is poor; When adding the anti-mud agent of commercially available general concrete, concrete initial slump improves, and does not add compared with anti-mud agent, and increase rate is little; For the agent on crack resistance of concrete mud agent adding A1 ~ A8 embodiment, concrete initial slump, substantially all at more than 205mm, has good workability, and therefore this technological invention product can be widely used in the high concrete of gravel content, improve concrete slump, improve workability.

Claims (7)

1., based on the agent on crack resistance of concrete mud agent of anti-plug layer design, its general structure is:
Wherein, a=20 ~ 30, b=5 ~ 10, c=10 ~ 15, d=10 ~ 20, its molecular weight is 8000 ~ 13500.
2. the preparation method of the agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 1, includes following steps:
A) starting material are chosen: by the chain-transfer agent of 40 ~ 60wt% small molecule monomer, 20 ~ 35wt%2-butenoic acid, 10 ~ 25% methylpropene sodium sulfonates, 8 ~ 24wt% hydroxyethyl methylacrylate, the oxygenant of 0.5 ~ 1.5wt%, the reductive agent of 1.0 ~ 1.5wt% and 0.5 ~ 1.0wt%, each component total amount is 100% above, chooses starting material;
B) by described small molecule monomer, 2-butylene acid, methylpropene sodium sulfonate, hydroxyethyl methylacrylate stirring and dissolving, keep 70 ~ 75 DEG C of temperature, obtain homogeneous solution, then add oxygenant, stir and obtain homogeneous solution;
C) by poly-for step 2) in institute obtain in homogeneous solution, disposable reductive agent and the chain-transfer agent mixture of adding, and continue stirring 2 ~ 4h, regulates pH to 8 ~ 9, adds suitable deionized water, obtain the agent on crack resistance of concrete mud agent based on the design of anti-plug layer.
3. the preparation method of the agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 2, is characterized in that: described small molecule monomer is the vinyl-based small molecule monomer with cationic charge, and its molecular structure is as follows:
4. the preparation method of the agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 3, is characterized in that: the preparation method of the described vinyl-based small molecule monomer with cationic charge is as follows:
A) maleic anhydride and acetone catalyzer are uniformly mixed in encloses container, are warming up to 5 ~ 7 DEG C, and are incubated 0.5h;
B) keep temperature-resistant, evenly add dimethylethanolamine at 10min, and be incubated 8h;
C) after completion of the reaction by solution for vacuum suction filtration, clean filter cake with acetone, vacuum-drying obtains pressed powder;
D) above-mentioned pressed powder is dissolved in distilled water, regulates pH to 8 ~ 9, add sodium chloroacetate, regulate temperature to 30 ~ 35 DEG C, and be incubated 9h, obtain the vinyl-based small molecule monomer with cationic charge;
Wherein, step a), b), d) in used maleic anhydride: dimethylethanolamine: the mass ratio of sodium chloroacetate is 1:1:1, the consumption of acetone is 4 ~ 5 times of maleic anhydride quality.
5. the preparation method of agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 2, is characterized in that: described oxygenant is ammonium persulphate, any one or two kinds in hydrogen peroxide, Potassium Persulphate mix, and its mol ratio is 1:1.
6. the preparation method of agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 2, is characterized in that: described reductive agent is the Sulfothiorine of equimolar ratio, any two or three in S-WAT, L-AA mixes.
7. the preparation method of agent on crack resistance of concrete mud agent based on the design of anti-plug layer according to claim 2, is characterized in that: described chain-transfer agent is mercaptoethanol, one or both in thiohydracrylic acid mix, and during two kinds of mixing, mol ratio is 2:1.
CN201510484284.0A 2015-08-07 2015-08-07 Concrete mud resisting agent based on counter-insert layer design and preparing method thereof Pending CN105016645A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106519121A (en) * 2016-11-21 2017-03-22 山东交通学院 Enhanced anti-mud agent and preparing method thereof
CN111302721A (en) * 2020-03-27 2020-06-19 浙江广天构件股份有限公司 Preparation method of concrete slurry and pattern concrete prefabricated part
CN116553857A (en) * 2023-05-15 2023-08-08 山东恒丰天利新材料科技有限公司 Small molecule anti-mud agent

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
巨浩波: ""砂石含泥量对聚羧酸系减水剂性能的影响及抗泥剂的合成研究"", 《中国优秀硕士学位论文全文数据库 工程科技Ⅱ辑》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106519121A (en) * 2016-11-21 2017-03-22 山东交通学院 Enhanced anti-mud agent and preparing method thereof
CN111302721A (en) * 2020-03-27 2020-06-19 浙江广天构件股份有限公司 Preparation method of concrete slurry and pattern concrete prefabricated part
CN111302721B (en) * 2020-03-27 2022-04-08 浙江广天构件股份有限公司 Preparation method of concrete slurry and pattern concrete prefabricated part
CN116553857A (en) * 2023-05-15 2023-08-08 山东恒丰天利新材料科技有限公司 Small molecule anti-mud agent

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Application publication date: 20151104