CN105014360B - Auto radiator water room assembly equipment and application method - Google Patents
Auto radiator water room assembly equipment and application method Download PDFInfo
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- CN105014360B CN105014360B CN201510225243.XA CN201510225243A CN105014360B CN 105014360 B CN105014360 B CN 105014360B CN 201510225243 A CN201510225243 A CN 201510225243A CN 105014360 B CN105014360 B CN 105014360B
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- occlusion
- cylinder
- engaging device
- bite
- radiator core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/10—Heat sinks
Abstract
The invention provides a kind of auto radiator water room assembly equipment and application method, the assembling for radiator core body and radiator water chamber, it is characterised in that including top pressing device, side engaging device, front end bite device and rear end engaging device；Wherein, the top pressing device is arranged on the upside of the side engaging device, the front end bite device and the rear end engaging device；The top pressing device, which is used to be pressurized, compresses the radiator core body；The side engaging device is used for the occlusion of radiator core body side；The front end bite device is engaged for radiator core body front end；The rear end engaging device is engaged for radiator core body rear end.Top pressing device uses pneumohydraulic pressure-cylinder in the present invention, make use of pneumatic low operating pressure and source of the gas convenience, has reached the effect of hydraulicdriven height output power and stability.
Description
Technical field
The present invention relates to radiator, in particular it relates to a kind of auto radiator water room assembly equipment and application method.
Background technology
Automobile radiators are very important parts in water-cooled engine cooling system.Aluminium Radiator has quality
Gently, the advantages of radiating efficiency height, the low cost of raw material, reliability.1980s mid-term, the U.S. is manufactured using soldering processes
After aluminium radiator is successful, just make it possible the large-scale production and application of aluminium radiator, aluminium radiator gradually replaces
Copper radiator, is used widely on car.At present, domestic passenger car product more than 90% is radiated using aluminum assembled
Device, in the recent period, many heavy depots are also implementing radiator " with aluminium strip copper " strategy, and gradually expand.
Automobile aluminium radiator is mainly made up of radiator core, upper tank, the part of lower header three.The material that radiator water chamber is used
Material is nylon66 fiber, without soldering between radiator core body and hydroecium, is mechanically assembled.Current automobile radiators industry
Most of manufacturers use the radiator of this structure.
Car radiator has history for many years in the development of China, is also to belong to the traditional industry of comparison.Each factory
The production model of family relatively duplicates, mostly using the automation equipment of import.But these equipment prices are expensive；Accessory maintenance is tired
Difficulty, the external component used is (for example：Sensor, PLC, servo-drive system) domestic procurement is less than not easy care；Machine components are damaged
Bad when, not in time, response speed is slow, and device damage can only stop production for supply；Software is not opened to user, current automobile new varieties,
Replacement speed is very fast, it is necessary to which foreign project teacher will be asked by changing adaptation new varieties, and efficiency is low and cost is high；Operation interface is English
Text, it is cumbersome；Overseas equipment is in monopoly position.
This has just given us --- the enterprise of the various factory automation nonstandardized technique equipment design and manufactures of long campaigns, have
Very big chance and challenge.For us, on the basis of comprehensive absorption various countries' equipment advantage, independent development a new generation is automatic
Change auto radiator water room assembly equipment, the monopolization for breaking external relevant device reduces the production cost of auto vendor, promoted
Enter the upgrading of domestic heat exchange equipment, promote the development of auto industry to have important practical significance and strategic importance.
The content of the invention
For defect of the prior art, it is an object of the invention to provide a kind of auto radiator water room assembly equipment and make
Use method.
The auto radiator water room assembly equipment provided according to an aspect of the present invention, for radiator core body and radiating
The assembling of device hydroecium, including top pressing device, side engaging device, front end bite device and rear end engaging device；
Wherein, the top pressing device is arranged on the side engaging device, the front end bite device and the rear end
The upside of engaging device；
The top pressing device, which is used to be pressurized, compresses the radiator core body；
The side engaging device is used for the occlusion of radiator core body side；
The front end bite device is engaged for radiator core body front end；
The rear end engaging device is engaged for radiator core body rear end.
Preferably, the top pressing device includes pneumohydraulic pressure-cylinder, linear bearing, first straight line guide rail and lower lock block peace
Fill seat；
The pneumohydraulic pressure-cylinder includes pneumohydraulic pressure-cylinder body, guide plate and lower lock block；One end connection of the lower lock block
The pneumohydraulic pressure-cylinder body, the other end connects the lower lock block mounting seat；
The linear bearing is arranged on the first straight line guide rail；The other end connection of the first straight line guide rail is described
Lower lock block mounting seat；
The pneumohydraulic pressure-cylinder body connects the guide plate；The guide plate is provided at both ends with pilot hole；It is described straight
Bobbin is held to be arranged in the pilot hole with first straight line guide rail.
Preferably, the side engaging device includes left side engaging device and right side engaging device；
The left side engaging device and the right side engaging device are in specular；The left side engaging device is used to radiate
The left side occlusion of device core body；The right side that the right side engaging device is used for radiator core body is engaged.
Preferably, the left side engaging device and the right side engaging device include servomotor, deceleration commutator, connection
Axle device, deep groove ball bearing, thrust bearing, ball-screw, bite, radiator core body supporting plate and tool pedestal；
Wherein, second straight line guide rail, thrust bearing, deep groove ball bearing and ball-screw are provided with the tool pedestal；
Wherein, one end of the ball-screw is arranged on the thrust bearing, and the other end is arranged on the deep-groove ball axle
Hold；The servomotor drives the ball-screw by shaft coupling, deceleration commutator；
The bite is arranged on the second straight line guide rail, and the ball-screw is used to drive the bite along institute
State the slip of second straight line guide rail；
The radiator core body supporting plate is arranged on the medial extremity of the tool pedestal；The radiator core body supporting plate is used
In positioning on radiator core body vertical direction.
Preferably, the bite includes bite body, telescopic block, occlusion knife and occlusion cylinder；
Wherein, the bite body is provided with dovetail groove, and the telescopic block is arranged in the dovetail groove；It is described flexible
One end of block connects the occlusion cylinder, and the other end connects the occlusion knife；The occlusion cylinder is driven by the telescopic block
The occlusion knife is engaged to the side of the radiator core body.
Preferably, the front end bite device include L-type pedestal, front end bite device mobile cylinder, the 3rd line slideway,
Anteroclusion cylinder, occlusion wedge, occlusion telescopic block, anteroclusion knife, prelocalization cylinder and pre-positioning block；
Wherein, the front end bite device mobile cylinder is used to drive the L-type pedestal to slide along the 3rd line slideway
It is dynamic；The anteroclusion cylinder, occlusion wedge, occlusion telescopic block, anteroclusion knife and pre-positioning block are arranged on the L-type pedestal
On；
The L-type pedestal is provided with the first U-type groove and second U-type groove vertical with first U-type groove；The anteroclusion
The cylinder driving occlusion wedge is slided in first U-type groove；One end of the occlusion telescopic block is provided with mandrel and described
Mandrel is arranged in second U-type groove, and the other end connects the anteroclusion knife；The occlusion wedge is provided with skewed slot, described
Mandrel is arranged in the skewed slot；When the occlusion wedge is slided in first U-type groove, stung described in the skewed slot drive
Telescopic block is closed to slide in second U-type groove；
The pre-positioning block is arranged on the downside of the anteroclusion knife；The prelocalization cylinder drives the pre-positioning block to move
It is dynamic.
Preferably, after the rear end engaging device includes be engaged cylinder, push rod, extension spring, afterwards occlusion sliding block, afterwards occlusion knife,
Positioning cylinder, post-positioning block and rear engaging device pedestal afterwards；
Wherein, the rear occlusion cylinder drives the rear occlusion sliding block to slide by push rod；One end of push rod is hinged described
The piston rod of cylinder is engaged afterwards, and the other end is hinged the rear engaging device pedestal；Occlusion is slided after the connection of occlusion knife is described after described
Block；
The post-positioning block is set on the downside of occlusion knife in the rear；The rear positioning cylinder drives the post-positioning block to move
It is dynamic；One end of the extension spring connects the rear engaging device pedestal, and occlusion sliding block after other end connection is described, the extension spring is used for
The reset of sliding block is engaged afterwards.
Preferably, in addition to sensor mounting rod, the sensor mounting rod is arranged on the guide plate；
The lower end of the sensor mounting rod is provided with lower position proximity switch, and the upper end of sensor mounting rod is provided with
It is closely located to switch.
Preferably, the tool pedestal outside front ends portion and rearward end are respectively mounted front limit travel switch and rear spacing row
Cheng Kaiguan.
The application method of the auto radiator water room assembly equipment provided according to an aspect of the present invention, including such as
Lower step：
Step 1：Front end bite device is positioned to radiator core fin；
Step 2：Radiator core fin is compressed and is pressurized by top pressing device；
Step 3：Front end bite device and rear end engaging device are to radiator core fin undercut；
Step 4：The bite of the servomotor driving side engaging device of side engaging device is second straight along side engaging device
Line guide rail is moved, and bite is in multiple positions to radiator core fin undercut；
Step 5：Servomotor is reset to initial position, top pressing device, side engaging device, front end bite device and
Rear end engaging device resets.
Compared with prior art, the present invention has following beneficial effect：
1st, top pressing device uses pneumohydraulic pressure-cylinder in the present invention, make use of pneumatic low operating pressure and source of the gas convenience
Property, reach the effect of hydraulicdriven height output power and stability；
2nd, side engaging device carries out stepping using Serve Motor Control and rushes tooth in the present invention, can be to phase by changing frock
The radiator water chamber of nearly size is assembled, and meets that current auto industry is multi-platform, multi items Flexible Production purpose；
3rd, dependable performance of the present invention, simple to operate, easy to maintenance, it is adaptable to which air conditioning for automobiles heat exchanger manufacturing is large quantities of
Amount is applicable.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, further feature of the invention,
Objects and advantages will become more apparent upon：
Fig. 1 is radiator core and hydroecium fitted position schematic diagram in the present invention；
Fig. 2 is the structural representation of top pressing device in the present invention；
Fig. 3 is the structural representation of side engaging device in the present invention；
Fig. 4 is main slice of radiator stress deformation schematic diagram in the present invention；
Fig. 5 is the structural representation of front end bite device in the present invention；
Fig. 6 is the structural representation of rear end engaging device in the present invention；
Fig. 7 is the application method flow chart of auto radiator water room assembly equipment in the present invention.
In figure：
1 is hydroecium；2 be radiator core body；3 be O-ring；4 be occlusion depth；101 be pneumohydraulic pressure-cylinder；102 be hydraulic pressure
Show table；103 be upper position proximity switch；104 be first straight line guide rail；105 be lower position proximity switch；106 be linear axis
Hold；107 be lower lock block mounting seat；201 be servomotor；202 be deceleration commutator；203 be shaft coupling；204 be deep-groove ball axle
Hold；205 be ball-screw；206 be occlusion knife；207 be limiting section after occlusion；208 be occlusion cylinder；209 be front limit stroke
Switch；210 be radiator core body supporting plate；211 be tool pedestal；212 be second straight line guide rail；213 be production switch pad；
214 be zero position switch；215 be rear limitation travel switch；301 be front end bite device mobile cylinder；302 the 3rd line slideways；
303 be anteroclusion cylinder；304 be anteroclusion depth adjustment bolt；305 be prelocalization cylinder；306 be occlusion wedge；307 be to sting
Close telescopic block；308 be anteroclusion knife；309 be pre-positioning block；401 be after be engaged cylinder；402 be push rod；403 be after be engaged it is deep
Spend adjustment bolt；404 be extension spring；405 be after be engaged sliding block；406 be after be engaged knife；407 be post-positioning block；408 be after be engaged
Device pedestal.
Embodiment
With reference to specific embodiment, the present invention is described in detail.Following examples will be helpful to the technology of this area
Personnel further understand the present invention, but the invention is not limited in any way.It should be pointed out that to the ordinary skill of this area
For personnel, without departing from the inventive concept of the premise, various modifications and improvements can be made.These belong to the present invention
Protection domain.
In the present embodiment, the auto radiator water room assembly equipment that the present invention is provided, for radiator core body and radiating
The assembling of device hydroecium, it is characterised in that including the occlusion of top pressing device, side engaging device, front end bite device and rear end
Device；
Wherein, the top pressing device is arranged on the side engaging device, the front end bite device and the rear end
The upside of engaging device；The top pressing device, which is used to be pressurized, compresses the radiator core body；The side engaging device is used for
The occlusion of radiator core body side；The front end bite device is engaged for radiator core body front end；The rear end occlusion
Device is engaged for radiator core body rear end.
The top pressing device includes pneumohydraulic pressure-cylinder, linear bearing 106, first straight line guide rail 104 and lower lock block peace
Fill seat 107；The pneumohydraulic pressure-cylinder includes pneumohydraulic pressure-cylinder body, guide plate and lower lock block；One end connection of the lower lock block
The pneumohydraulic pressure-cylinder body, the other end connects the lower lock block mounting seat 107；The linear bearing 106 is arranged on described
On one line slideway 104；The other end of the linear bearing 106 connects the lower lock block mounting seat 107；The pneumohydraulic pressure-cylinder
Body connects the guide plate；The guide plate is provided at both ends with pilot hole；The linear bearing 106 and first straight line guide rail
104 are arranged in the pilot hole.
The material of radiator core body 2 is aluminum products, and the material of hydroecium 1 is nylon66 fiber, between the two by pressing O-ring 3
Contracting sealing.In the product design of radiator, the distance between radiator water chamber to radiator core body is O-ring height
70%--80%, equipment must compress O-ring between 30%--35%.Radiator water chamber matching requirements：Sting at radiator four sides
Depth D=2.0-2.8mm is closed, and main slice of radiator, hydroecium 1 are not destroyed.
In the present embodiment, the present invention provides power using pneumohydraulic pressure-cylinder 101, and pneumohydraulic pressure-cylinder 101 is with compressed air
As power source, oil is medium, keeps homeostasis rule using Pascal's energy and changes.In the case where compression pressure is constant,
Change lifting surface area, so as to realize that pressure becomes big, again from the case that pressure is constant, change lifting surface area, realize that pressure is carried
A kind of high to tens times of energy-saving pressurized cylinder.Here it is 80 millimeters, pressure ratio 1 from the cylinder diameter of pneumohydraulic pressure-cylinder 101:20, supercharging
15 millimeters of stroke, under 2bar air pressure, the tailpiece of the piston rod F that exerts oneself is：
Wherein, r1For pneumohydraulic pressure-cylinder piston radius (unit：Cm), P1For pneumohydraulic pressure-cylinder input air pressure power (unit：
Bar), i1For pneumohydraulic pressure-cylinder pressure ratio.
Pneumohydraulic pressure-cylinder 101 is arranged on the center of the top pressing device, and top hold-down mechanism is led to by one two five
Single electric control solenoid valve and the double electric control solenoid valve controls of a 3 position-5 way, are furnished with sensor mounting rod on the hold-down mechanism of top,
Lower position proximity switch is installed in the lower end of sensor mounting rod, and the upper end of sensor mounting rod is provided with position proximity switch.
Upper position proximity switch 103, lower position proximity switch 105 provide signal for programme-control.3 position-5 way magnetic valve can be with crawl
Rising, the descending motion of control top hold-down mechanism, when lower lock block moves to setting position, that is, descend position proximity switch to have signal
When, two five logical electric control solenoid valves obtain electric, and the supercharging of pneumohydraulic pressure-cylinder 101 compresses radiator core body.
The side engaging device includes left side engaging device and right side engaging device；The left side engaging device and the right side
Side engaging device is in specular；The left side that the left side engaging device is used for radiator core body is engaged；The right side occlusion dress
Put the right side occlusion for radiator core body.The left side engaging device and the right side engaging device include servomotor
201st, deceleration commutator 202, shaft coupling 203, deep groove ball bearing 204, thrust bearing, ball-screw 205, bite, radiator
Core support plate 210 and tool pedestal 211；Wherein, second straight line guide rail 212, thrust are provided with the tool pedestal 211
Bearing, deep groove ball bearing 204 and ball-screw 205；Wherein, one end of the ball-screw 205 is arranged on the thrust bearing
On, the other end is arranged on the deep groove ball bearing 204；The servomotor 201 passes through shaft coupling 203, deceleration commutator 202
Drive the ball-screw 205；The bite is arranged on the second straight line guide rail 212, and the ball-screw 205 is used for
The bite is driven to be slided along the second straight line guide rail 212；The radiator core body supporting plate 210 is arranged on the frock
The medial extremity of pedestal 211；The radiator core body supporting plate 210 is used to position on radiator core body vertical direction；The occlusion
Portion includes bite body, telescopic block, occlusion knife 206 and occlusion cylinder 208；Wherein, the bite body is provided with swallow
Stern notch, the telescopic block is arranged in the dovetail groove；One end connection occlusion cylinder 208 of the telescopic block, the other end
The connection occlusion knife 206；The occlusion cylinder 208 drives described occlusion 206 pairs of radiators of knife by the telescopic block
The side of core body is engaged.
In the present embodiment, the servomotor 201 is from Panasonic's low inertia A5 servomotors 201, nominal torque output
1.5N.m；The speed reducing ratio of deceleration commutator 202 is 1:5；Ball screw diameter 25mm, helical pitch 10mm, ball screw one end passes through one
Back-to-back radial thrust bearing is fixed, the power of two axial directions can be born, while radial load can be born.Ball screw
The other end is radially fixed by deep groove ball bearing 204, does not fix in the axial direction, it is allowed to produced after ball screw stress faint
Deflection.
There is production switch pad 213 in the outside of tool pedestal 211, for adapting to different radiator core body sizes.The work
The dress outside front ends portion of pedestal 211 and rearward end are respectively mounted front limit travel switch 209 and rear limitation travel switch 215, as
The limit spacing of undercut portion motion, is provided with zero position switch 214 before rear limit switch.
In the present embodiment, occlusion knife 206 sets disposable occlusion 2 teeth to 3 teeth, carried out in Solidworks softwares by
Power is analyzed, and using main slice of radiator baseplane as constraint, applies load force on main leaf, and deflection such as figure are obtained by analog simulation
Shown in 4.It can be seen that when load force list window reaches 80kgf, amount of plastic deformation occurs for main leaf window in 2.5mm.According to side
Engaging device is disposable at most to carry out undercut calculating to 3 windows simultaneously, from the cylinder of Φ 100mm cylinder diameters, in 6bar gas
Depress, power output is：Wherein, r2For cylinder piston radius (unit：Cm), P2
For cylinder air pressure power (unit：bar).Meet the requirement for once at most rushing tooth three times.To ensure certain undercut depth, gas is engaged
Cylinder 208 is provided with limiting section 207 after occlusion from double rods, occlusion cylinder rear portion.Servomotor 201 is 2000r/ in rotating speed
Under conditions of min, undercut portion translational speed is：
Wherein, n is servomotor rotating speed (unit：R/min), l is ball screw helical pitch (unit：Mm), i2Changed to slow down
To the speed reducing ratio of device.
The front end bite device include L-type pedestal, front end bite device mobile cylinder 301, the 3rd line slideway 302,
Anteroclusion cylinder 303, occlusion wedge 306, occlusion telescopic block 307, anteroclusion knife 308, prelocalization cylinder and pre-positioning block
309；Wherein, the front end bite device mobile cylinder 301 is used to drive the L-type pedestal along the 3rd line slideway 302
Slide；The anteroclusion cylinder 303, occlusion wedge 306, occlusion telescopic block 307, anteroclusion knife 308 and pre-positioning block 309 are set
Put on the L-type pedestal；The L-type pedestal is provided with the first U-type groove and second U-type groove vertical with first U-type groove；
The anteroclusion cylinder 303 drives the occlusion wedge 306 to be slided in first U-type groove；The one of the occlusion telescopic block 307
End is provided with mandrel and the mandrel is arranged in second U-type groove, and the other end connects the anteroclusion knife 308；It is described to sting
Close wedge 306 and be provided with skewed slot, the mandrel is arranged in the skewed slot；When the occlusion wedge 306 is in first U-type groove
During interior slip, the skewed slot drives the occlusion telescopic block 307 to be slided in second U-type groove；The pre-positioning block 309 is set
Put in the downside of the anteroclusion knife 308；The prelocalization cylinder drives the pre-positioning block 309 to move.The occlusion wedge
Anteroclusion depth adjustment bolt 304 is provided with 306, the occlusion wedge 306 can be adjusted and slided in first U-type groove
Distance, and then adjust the occlusion depth of anteroclusion knife 308.
Radiator core body is to be put into from front in left and right sides radiator core body supporting plate 210, and thus front end bite device exists
, it is necessary to side is retracted into, to concede space when radiator core body is put under off position.Because interior skewed slot angle is tiltedly carved in occlusion
Degree relation, occlusion telescopic block 307 plays the effect of reinforcement.Anteroclusion knife 308 is fixed in occlusion telescopic block 307.Pre-positioning block
309 pass through T-shaped piece of positioning, it is possible to move equidirectional along occlusion telescopic block 307 and move.
Occlusion cylinder 401 after the rear end engaging device includes, push rod 402, extension spring 404, rear occlusion sliding block 405, after sting
Close knife 406, rear positioning cylinder, post-positioning block 407 and rear engaging device pedestal 408；Wherein, the rear occlusion cylinder 401 passes through
Push rod 402 drives the rear occlusion sliding block 405 to slide.One end of push rod 402 is hinged the piston rod of the rear occlusion cylinder 401,
The other end is hinged the rear engaging device pedestal 408.Occlusion knife 406 connects the rear occlusion sliding block 405 after described；It is fixed after described
Position block 407 sets the downside of occlusion knife 406 in the rear；The rear positioning cylinder drives the post-positioning block 407 to move；It is described to draw
One end of spring 404 connects the rear engaging device pedestal 408, occlusion sliding block 405, the extension spring 404 after other end connection is described
Reset for rear occlusion sliding block 405.
Because the gathering of left and right sides engaging device is nearer, the cylinder for placing large-diameter is relatively difficult.Thus, using lever augmented
Mode.Occlusion cylinder 401 selects cylinder diameter Φ 63mm cylinders afterwards, and rear engaging device pedestal 408, push rod are hingedly fixed in using ears
The point of rotation on 402, the i.e. other end of push rod 402 are hinged the pin joint of the rear engaging device pedestal 408 to cylinder piston rod
Distance is engaged three times of the distance of sliding block 405 after being arrived for the point of rotation on push rod 402, under 6bar air pressure, power output is：Wherein, r3For cylinder piston radius (unit：Cm), P3For cylinder
Atmospheric pressure (unit：Bar), i3For the lever pressure ratio of push rod.The requirement of at most five teeth of punching can be met.Meanwhile, the front side of push rod 402
Depth adjustment bolt 403 is engaged after being provided with, for adjusting the advance stop position of push rod 402, that is, depth is engaged after controlling.
The application method for the auto radiator water room assembly equipment that the present invention is provided, comprises the following steps：
Step 1：Front end bite device is positioned to radiator core fin；
Step 2：Radiator core fin is compressed and is pressurized by top pressing device；
Step 3：Front end bite device and rear end engaging device are to radiator core fin undercut；
Step 4：The bite of the driving side engaging device of servomotor 201 of side engaging device is along the second of side engaging device
Line slideway 212 is moved, and bite is in multiple positions to radiator core fin undercut；
Step 5：Servomotor 201 is reset to initial position, top pressing device, side engaging device, front end bite device
And rear end engaging device resets.
The parameter setting of the present invention is as follows：
1st, after start button is pressed, optoelectronic switch carries out whetheing there is detection to radiator water chamber, when detection is without radiator water
Room, the present invention does not work.
2nd, top pressing device is powered, i.e., start undercut action after delay being compressed to radiator 2 seconds, it is ensured that O-ring is
Completed by compression.
3rd, the rotating speed of servomotor 201 is 2000r/min.
4th, the difference between each shift position is the difference of main slice of radiator correspondence window size.Produced by mass field
Feedback, this equipment assembles beat height, whole assembling process only 40S to auto radiator water room；Depth is engaged in 2.2--2.6
Within millimeter, assembling process is reliable；Frock switching rapid and convenient is carried out for different radiator products.
The specific embodiment of the present invention is described above.It is to be appreciated that the invention is not limited in above-mentioned
Particular implementation, those skilled in the art can make various deformations or amendments within the scope of the claims, this not shadow
Ring the substantive content of the present invention.The present embodiment is not intended to limit the invention, every similar structure and its phase using the present invention
Like changing, protection scope of the present invention all should be included in.
Claims (7)
1. a kind of auto radiator water room assembly equipment, the assembling for radiator core body and radiator water chamber, it is characterised in that
Including top pressing device, side engaging device, front end bite device and rear end engaging device；
Wherein, the top pressing device is arranged on the side engaging device, the front end bite device and rear end occlusion
The upside of device；
The top pressing device, which is used to be pressurized, compresses the radiator core body；
The side engaging device is used for the occlusion of radiator core body side；
The front end bite device is engaged for radiator core body front end；
The rear end engaging device is engaged for radiator core body rear end；
The front end bite device include L-type pedestal, front end bite device mobile cylinder, the 3rd line slideway, anteroclusion cylinder,
It is engaged wedge, occlusion telescopic block, anteroclusion knife, prelocalization cylinder and pre-positioning block；
Wherein, the front end bite device mobile cylinder is used to drive the L-type pedestal to slide along the 3rd line slideway；Institute
Anteroclusion cylinder, occlusion wedge, occlusion telescopic block, anteroclusion knife and pre-positioning block is stated to be arranged on the L-type pedestal；
The L-type pedestal is provided with the first U-type groove and second U-type groove vertical with first U-type groove；The anteroclusion cylinder
The driving occlusion wedge is slided in first U-type groove；One end of the occlusion telescopic block is provided with mandrel and the mandrel
It is arranged in second U-type groove, the other end connects the anteroclusion knife；The occlusion wedge is provided with skewed slot, the mandrel
It is arranged in the skewed slot；When the occlusion wedge is slided in first U-type groove, the skewed slot drives the occlusion to stretch
Contracting block is slided in second U-type groove；
The pre-positioning block is arranged on the downside of the anteroclusion knife；The prelocalization cylinder drives the pre-positioning block movement；
The top pressing device includes pneumohydraulic pressure-cylinder, linear bearing, first straight line guide rail and lower lock block mounting seat；
The pneumohydraulic pressure-cylinder includes pneumohydraulic pressure-cylinder body, guide plate and lower lock block；One end connection of the lower lock block is described
Pneumohydraulic pressure-cylinder body, the other end connects the lower lock block mounting seat；
The linear bearing is arranged on the first straight line guide rail；One end of the first straight line guide rail connects the lower lock block
Mounting seat；
The pneumohydraulic pressure-cylinder body connects the guide plate；The guide plate is provided at both ends with pilot hole；The linear axis
Hold and be arranged on first straight line guide rail in the pilot hole；
The rear end engaging device include after occlusion cylinder, push rod, extension spring, afterwards occlusion sliding block, afterwards occlusion knife, rear positioning cylinder,
Post-positioning block and rear engaging device pedestal；
Wherein, the rear occlusion cylinder drives the rear occlusion sliding block to slide by push rod；One end of push rod be hinged it is described after sting
The piston rod of cylinder is closed, the other end is hinged the rear engaging device pedestal；Occlusion sliding block after the connection of occlusion knife is described after described；
The post-positioning block is set on the downside of occlusion knife in the rear；The rear positioning cylinder drives the post-positioning block movement；Institute
The one end for stating extension spring connects the rear engaging device pedestal, and occlusion sliding block after other end connection is described, the extension spring is stung after being used for
Close the reset of sliding block.
2. auto radiator water room assembly equipment according to claim 1, it is characterised in that the side engaging device includes
Left side engaging device and right side engaging device；
The left side engaging device and the right side engaging device are in specular；The left side engaging device is used for radiator core
The left side occlusion of body；The right side that the right side engaging device is used for radiator core body is engaged.
3. auto radiator water room assembly equipment according to claim 2, it is characterised in that the left side engaging device and
The right side engaging device includes servomotor, deceleration commutator, shaft coupling, deep groove ball bearing, thrust bearing, ball wire
Thick stick, bite, radiator core body supporting plate and tool pedestal；
Wherein, second straight line guide rail, thrust bearing, deep groove ball bearing and ball-screw are provided with the tool pedestal；
Wherein, one end of the ball-screw is arranged on the thrust bearing, and the other end is arranged on the deep groove ball bearing；
The servomotor drives the ball-screw by shaft coupling, deceleration commutator；
The bite is arranged on the second straight line guide rail, and the ball-screw is used to drive the bite along described the
Two line slideways are slided；
The radiator core body supporting plate is arranged on the medial extremity of the tool pedestal；The radiator core body supporting plate is used to dissipate
Positioned on hot device core body vertical direction.
4. auto radiator water room assembly equipment according to claim 3, it is characterised in that the bite includes occlusion
Portion's body, telescopic block, occlusion knife and occlusion cylinder；
Wherein, the bite body is provided with dovetail groove, and the telescopic block is arranged in the dovetail groove；The telescopic block
One end connects the occlusion cylinder, and the other end connects the occlusion knife；The occlusion cylinder is driven described by the telescopic block
Occlusion knife is engaged to the side of the radiator core body.
5. auto radiator water room assembly equipment according to claim 1, it is characterised in that also installed including sensor
Bar, the sensor mounting rod is arranged on the guide plate；
The lower end of the sensor mounting rod is provided with lower position proximity switch, and the upper end of sensor mounting rod is provided with position
Proximity switch.
6. auto radiator water room assembly equipment according to claim 3, it is characterised in that before on the outside of the tool pedestal
End and rearward end are respectively mounted front limit travel switch and rear limitation travel switch.
7. a kind of application method of any one of claim 1 to 6 auto radiator water room assembly equipment, it is characterised in that
Comprise the following steps：
Step 1：Front end bite device is positioned to radiator core fin；
Step 2：Radiator core fin is compressed and is pressurized by top pressing device；
Step 3：Front end bite device and rear end engaging device are to radiator core fin undercut；
Step 4：Second straight line of the bite of the servomotor driving side engaging device of side engaging device along side engaging device is led
Rail is moved, and bite is in multiple positions to radiator core fin undercut；
Step 5：Servomotor is reset to initial position, top pressing device, side engaging device, front end bite device and rear end
Engaging device resets.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225243.XA CN105014360B (en) | 2015-05-05 | 2015-05-05 | Auto radiator water room assembly equipment and application method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510225243.XA CN105014360B (en) | 2015-05-05 | 2015-05-05 | Auto radiator water room assembly equipment and application method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105014360A CN105014360A (en) | 2015-11-04 |
| CN105014360B true CN105014360B (en) | 2017-08-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510225243.XA Active CN105014360B (en) | 2015-05-05 | 2015-05-05 | Auto radiator water room assembly equipment and application method |
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| Country | Link |
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| CN (1) | CN105014360B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106914550A (en) * | 2015-12-24 | 2017-07-04 | 上海德朗汽车零部件制造有限公司 | A kind of monodentate undercut machine |
| CN105599291A (en) * | 2016-01-26 | 2016-05-25 | 福建意格机械设备有限公司 | Crimping machine for radiator water chamber |
| CN105538691A (en) * | 2016-03-05 | 2016-05-04 | 葛建锋 | Manual crimping machine for water chamber of radiator |
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| EP0454559A1 (en) * | 1990-04-26 | 1991-10-30 | Valeo Thermique Moteur | Header box with expansion chamber for a heat exchanger, for example a cooler, and heat-exchanger having such a device |
| CN2826349Y (en) * | 2005-08-18 | 2006-10-11 | 上海贝洱热系统有限公司 | Assembly equipment for automobile radiator water room |
| CN202271157U (en) * | 2011-09-28 | 2012-06-13 | 天津市亚星散热器有限公司 | Automatic pressing machine of radiator water chamber and core |
| CN203003003U (en) * | 2012-12-28 | 2013-06-19 | 葛建锋 | Buckling-pressing device for heat dissipating device water chamber |
| CN203091563U (en) * | 2013-03-14 | 2013-07-31 | 佛山市南海蕾特汽车配件有限公司 | Automobile water tank master leaf and water chamber riveting machine |
| CN103506502A (en) * | 2012-06-21 | 2014-01-15 | 上海德朗汽车零部件制造有限公司 | Undercut mechanism of automobile radiator main fin side |
| CN204171503U (en) * | 2014-09-28 | 2015-02-25 | 上海贝洱热系统有限公司 | For the hydroecium of steam air heater and the positioning tool of fuse |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150026981A1 (en) * | 2013-07-24 | 2015-01-29 | Asia Vital Components Co., Ltd. | Manufacturing mehtod of vapor chamber structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0454559A1 (en) * | 1990-04-26 | 1991-10-30 | Valeo Thermique Moteur | Header box with expansion chamber for a heat exchanger, for example a cooler, and heat-exchanger having such a device |
| CN2826349Y (en) * | 2005-08-18 | 2006-10-11 | 上海贝洱热系统有限公司 | Assembly equipment for automobile radiator water room |
| CN202271157U (en) * | 2011-09-28 | 2012-06-13 | 天津市亚星散热器有限公司 | Automatic pressing machine of radiator water chamber and core |
| CN103506502A (en) * | 2012-06-21 | 2014-01-15 | 上海德朗汽车零部件制造有限公司 | Undercut mechanism of automobile radiator main fin side |
| CN203003003U (en) * | 2012-12-28 | 2013-06-19 | 葛建锋 | Buckling-pressing device for heat dissipating device water chamber |
| CN203091563U (en) * | 2013-03-14 | 2013-07-31 | 佛山市南海蕾特汽车配件有限公司 | Automobile water tank master leaf and water chamber riveting machine |
| CN204171503U (en) * | 2014-09-28 | 2015-02-25 | 上海贝洱热系统有限公司 | For the hydroecium of steam air heater and the positioning tool of fuse |
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| Publication number | Publication date |
|---|---|
| CN105014360A (en) | 2015-11-04 |
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